Polaris RZR XP Service Manual page 270

TRANSMISSION
10. Lift up on the shift shaft rail
assembly rearward to allow the shift fork pins to be
removed from the shift drum
drum from the transmission housing.
11. Remove the shift shaft and forks as an assembly.
12. Remove the rear output shaft assembly
underneath the gear or by tapping the shaft from the
opposite side.
13. Remove the idler gear assembly
14. Remove the input shaft assembly
15. Remove the reverse shaft assembly
16. Remove the idler shaft assembly
6.12
s
and move the rail
d
. Remove the shift
f
by lifting
g
.
h
.
j
.
k
.
17. Remove the six screws retaining the pinion shaft
l
plate .
NOTICE
1(
One screw is longer and than the others and must be
put back in the correct location.
18. Remove the pinion shaft assembly
19. Inspect all gear and shaft assemblies for damage.
20. Check the bearings for damage and that they are
easy to turn. Replace any questionable bearings.
21. To disassemble the shift shaft rail remove the snap
2%
ring from the end of the shift rail on either side.
CAUTION
Use caution when disassembling the shift rail. The
compressed springs on the shift rail may pop off
causing injury.
22. Remove all seals from the gearcase halves and clean
the cases in preparation for assembly.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
2)
.
© Copyright Polaris Industries Inc.