Polaris RZR XP Service Manual page 276

TRANSMISSION
9. The shift drum has several components listed below.
The orientation of the torsion spring
when rebuilding the shift drum. After assembly of cam
d s
, torsion spring , washer
while holding the drum, the cam should be twisted by
hand to load the torsion spring and ensure it moves
freely. Twist the cam away from it's free state position
and make sure it snaps back into it's free state.
CAUTION
Make sure torsion spring is installed correctly and the
cam snaps back into it's free state. If the torsion spring
is left out, or installed incorrectly, the shift into PARK
may not engage completely.
ITEM
o Retaining Clip
a
Washer
s Torsion Spring
d
Cam
f
Drum
6.18
s
is important
a
, and retaining ring
DESCRIPTION
10. Apply a continuous bead of Crankcase 3 Bond
Sealant (PN 2871557) to left-hand transmission
mating surface.
o
,
11. Install the transmission case cover and retaining
bolts. Torque bolts to specification.
Transmission Case Bolts:
If using NEW left hand gearcase, holes are "not
threaded" for self tapping screws to form threads.
12. Install new seals into the transmission case halves.
• The snorkel shaft seal
until it seats against the housing counter-bore.
• The input shaft seal
seats just past the housing (1.0-1.5 mm from outer
face of bore).
• The rear output shaft seals
using a standard bushing installation tool. Seals
should be installed just past the case lead-in
chamfer (.082" or 2.1 mm from outer face of bore).
Inspect new seals to ensure they are properly greased,
and are free of contaminants prior to installation.
13. Thoroughly clean the shift shaft housing.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
TORQUE
20 ft-lbs (27 Nm)
NOTICE
h
, should be pressed in
j
, should be pressed in until it
k
, can be installed
NOTICE
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