Polaris RZR XP Service Manual page 277

14. Install the sector gear (16T) onto the shift drum shaft.
Install the shift shaft assembly and sector gear (11T)
into the bushing pocket on the left side. Align the
timing marks on the gears as shown.
l
15. Install the detent star onto the shift drum shaft. Be
sure to install the detent star with the shorter raised
edge facing outward, longer raised edge facing
inward, and skip-tooth aligned.
1 (
16. Install the detent pawl
carefully install the compression spring
o-ring onto the shift shaft.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
17. Install a new O-ring
18. Clean the transmission and gear sector cover mating
19. Apply Crankcase Sealant (PN 3233885) onto the
onto the shift shaft and
20. Install the sector cover and align the transmission
2)
. Install the
21. Install the transmission drain plug and torque to
22. Install the bellcrank onto the shift shaft. Note the key
2!
on each shift shaft. Apply a
small amount of white lithium grease on the O-rings,
shift shafts and component contact surfaces prior to
installing the sector cover.
surfaces thoroughly.
cover and transmission case mating surface.
case dowel with the alignment hole. Install and torque
the screws to specification.
TORQUE
Sector Gear Cover Screws:
12 ft-lb (16 Nm)
specification.
TORQUE
Fill / Drain Plug:
14 ft-lbs (19 Nm)
splined on the bellcrank and shift shaft. Install the nut
and torque to specification.
TORQUE
Bell Crank Nut:
18 ft-lb (24 Nm)
TRANSMISSION
6
6.19