Polaris RZR PRO R Service Manual page 503

Table of Contents

Advertisement

A
Air Box
Assembly View ......................................................3.12
Installation ............................................................3.13
Removal...............................................................3.13
Air Filter
Service ................................................................2.21
Air Temperature Sensor
Resistance Table..................................................... 4.4
Alternator
Replacement....................................................... 12.20
Assembly View .........................................................5.10
B
Ball Joint
Replacement.........................................................9.20
Battery
Charging Procedure.............................................. 12.26
Installation .......................................................... 12.24
Load Test ........................................................... 12.25
Maintenance .........................................................2.38
Removal............................................................. 12.24
Specifications ...................................................... 12.23
Storage .............................................................. 12.25
Tester ................................................................ 12.25
Testing ............................................................... 12.25
Bearing Carrier .......................................................... 8.4
Inspection / Removal (Front) ...................................... 8.3
Inspection / Removal (Rear) ...................................... 8.5
Installation (Rear) .................................................... 8.6
Belt
Break-In ................................................................ 6.6
Inspection.............................................................. 6.4
Body / Frame
Special Tools ......................................................... 11.2
Brake Caliper
Installation (rear) .................................................. 10.27
Removal (rear)..................................................... 10.24
Brake Fluid
Inspection.............................................................2.36
Brake Line ....................................................... 10.5, 10.8
Brake Pad
Installation (rear) .................................................. 10.27
Brake Pads
Removal (rear)..................................................... 10.24
Brake Pedal
Installation .......................................................... 10.16
Brake Pressure Switch ............................................. 12.15
Brake System
Brake Hose and Fitting Inspection..............................2.36
Brake,
Brake Pedal Switch Inspection ................................ 10.23
Brakes
Bleeding / Fluid Change......................................... 10.13
Brake Burnishing Procedure .......................... 10.22, 10.28
Brake Vibration ......................................................1.55
Brakes Lock ..........................................................1.56
Caliper / Pad Removal (Front) ................................. 10.17
Disc Inspection (rear) ............................................ 10.27
Disc Replacement (rear) ........................................ 10.27
Front Caliper / Pad Installation ................................ 10.22
Front Caliper Assembly ......................................... 10.21
Front Caliper Assembly View .................................. 10.19
Front Caliper Disassembly / Inspection ..................... 10.20
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
Front Disc Inspection .....................................2.37, 10.21
Front Disc Replacement ........................................ 10.22
Hydraulic Brake System Operation........................... 10.11
Master Cylinder Installation .................................... 10.12
Master Cylinder Removal ....................................... 10.12
Overheating ..........................................................1.55
Pad Inspection.................................... 2.36, 10.21, 10.26
Performance Issues ................................................1.56
Rear Caliper Assembly .......................................... 10.26
Rear Caliper Disassembly / Inspection ...................... 10.25
Special Tools .........................................................10.2
Specifications ........................................................10.2
System View .................................................. 10.3-10.4
Troubleshooting Brake Noise ....................................1.55
Bumper
Removal (front) .................................................... 11.21
C
Cab Frame
Assembly ............................................................. 11.3
Assembly (4-Seat) .................................................. 11.4
Caliper
Assembly (front)................................................... 10.21
Assembly (rear) ................................................... 10.26
Disassembly / Inspection (rear) ............................... 10.25
Installation (front) ................................................. 10.22
Installation (rear) .................................................. 10.27
Removal (rear)..................................................... 10.24
Caliper, Front
Assembly View .................................................... 10.19
Disassembly / Inspection ....................................... 10.20
CAN ..................................................................... 12.41
Cargo Box
Assembly View .................................................... 11.19
Removal............................................................. 11.24
Charging System
Break Even Test................................................... 12.18
Diagnosis ........................................................... 12.19
Chassis
Assembly View ...................................................... 11.9
Assembly View (4-Seat)......................................... 11.11
Frame......................................................... 11.9, 11.11
Clutch
Bushing Service .....................................................6.15
Clutch Chart
PRO R ........................................................... 1.12, 6.2
PRO R 4......................................................... 1.15, 6.2
Clutch Cover
Drain ...................................................................2.23
Combustion Chamber Cleaning....................................3.51
Component Locations
Electrical (front)......................................................12.6
Connecting Rod
Assembly .............................................................3.76
Bearing Selection ...................................................3.73
Inspection.............................................................3.59
Console
Removal............................................................. 11.25
Control Arm
Replacement (Upper) ..............................................9.15
Control Arms
Replacement (Lower) ..............................................9.16
Coolant
Hose Inspection .....................................................2.18
Level Inspection .....................................................2.17
INDEX
IX
IX.1

Advertisement

Table of Contents
loading

This manual is also suitable for:

Rzr pro r 4Rzr pro r 2022Rzr pro r 4 2022

Table of Contents