Front Gearcase Assembly - Polaris RZR PRO R Service Manual

FINAL DRIVE

FRONT GEARCASE ASSEMBLY

1. Clean surface between housing and pinion assembly.
2. Apply a thin bead of gasket sealant (3233885) around
the pinion-to-case sealing surface
3. Install pinion gear, housing, and solenoid as an
assembly. Torque fasteners to specification.
TORQUE
Pinion Gear Housing Fasteners:
7 ft-lbs (10 Nm) – Apply Loctite 2760
4. Install ring gear assembly. Torque fasteners to
specification.
TORQUE
Ring Gear Assembly Fasteners:
14 ft-lbs (19 Nm) + 40°
8.34
5. If replaced Install shim, engagement dog, and shift
arm onto cover plate. Torque fasteners to
specification.
TORQUE
Shift Arm Fasteners:
50 in-lbs (6 Nm)
6. Install cover plate. Torque fasteners to specification.
IMPORTANT
Apply silicone assembly grease to the cover o-ring and
the axle seal ID.
Line up the differential engagement dogs with the ring
gear slots to install the cover plate. Once aligned, rock
the cover plate down into place. Do NOT use a hammer
on the cover plate.
TORQUE
Cover Plate Fasteners:
23 ft-lbs (31 Nm)
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
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