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Foam Marker Kit
for Multi-Pro 1200, 1250, 5600 and 5700 Turf Sprayers and
Workman 200 Spray Systems
Model No. 41228—Serial No. 260000001 and Up
Note: Determine the left and right sides of the machine from the normal operating position.
Note: If you are installing this kit on a machine equipped with an enclosed boom system, use these instructions
along with the enclosed boom system instructions.
Note: If you are installing this kit on a machine equipped with a cab, a bracket from Custom Products (part number
2–15904) needs to be installed as well to eliminate the interference with the cab.
Note: RTV silicone sealant is used in the installation of this kit.
Safety
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area of
potential danger. Replace any decal that is damaged or lost.
© 2008—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
94-7275
94-7287
Register at www.Toro.com.
Form No. 3353-750 Rev C
Installation Instructions
Original Instructions (EN)
Printed in the USA.
All Rights Reserved
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Related Manuals for Toro 41228
Summary of Contents for Toro 41228
- Page 1 Foam Marker Kit for Multi-Pro 1200, 1250, 5600 and 5700 Turf Sprayers and Workman 200 Spray Systems Model No. 41228—Serial No. 260000001 and Up Installation Instructions Note: Determine the left and right sides of the machine from the normal operating position.
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Page 2: Installation
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Tank/compressor assembly Supply hose, 108 inches Multi-Pro 1200 series adapter bracket Workman adapter bracket Mud flap Mud flap bracket Bolt (3/8 x 1 inch) Flange locknut, serrated (3/8 inch) Install the tank, compressor and mixer. - Page 3 Installing the Tank, Compressor, and Mixer Parts needed for this procedure: Tank/compressor assembly Supply hose, 108 inches Multi-Pro 1200 series adapter bracket Figure 1 Workman adapter bracket 1. Battery 3. Carriage bolt (3/8 x 1-1/4 Mud flap inches) Mud flap bracket 2.
- Page 4 Multi Pro 5600/5700 Turf Sprayer 1. Remove 4 bolts (1/4 x 1 inch) and flat washers that hold the cover to the tank/compressor assembly (Figure 5). Figure 3 3. To the mixer tee 1. Compressor hose 2. Needle valve hose 5.
- Page 5 8. Mount the tank/compressor assembly to the right step frame using 2 bolts (3/8 x 1 inch) and 2 flat washers (Figure 7). Figure 9 3. To the mixer tee 1. Compressor hose 2. Needle valve hose Figure 7 4. Connect the marked supply hose to the hose barb 1.
- Page 6 inch) and three locknuts (5/16 inch) as shown in Figure 10. 9. Attach the cover to the tank/compressor assembly using 3 of the 4 hex-head bolts (1/4 x 1 inch) and flat washers that you removed previously. Leave the bottom right bolt out until later in the installation (Figure 8).
- Page 7 boom assembly with a bolt (3/8 x 1 inch), flat washer, and locknut (3/8 inch) as shown in Figure 15. Figure 13 1. Mixer tee assembly 2. Center boom Note: If necessary on Workman 200 Spray Systems, rotate the mixer assembly down so that it does not interfere with the pump.
- Page 8 6. Connect the right boom hose to the right side solenoid valve assembly and the left supply hose to the left side solenoid assembly. 7. Secure both hoses with small hose clamps (Figure 16). Wiring the Kit Parts needed for this procedure: Figure 18 1.
- Page 9 Figure 22 Figure 20 1. Mixer tee assembly 3. Boom solenoid, left 1. Mixer tee assembly 3. Wiring harness 2. Boom solenoid, right 4. Wiring harness 2. Boom solenoids 3. Plug the harness connectors into the boom solenoids 3. Route the hoses along the wiring harness to the rear at the mixer tee assembly.
- Page 10 Figure 25 Figure 23 1. Control panel 3. Foam marker switches 1250 2. Latch 1. Plug 3. Notch (at back) 2. Switch 4. Spray control panel 3. Remove the foam marker switch hole plugs. 4. Install the 2 rocker switches into the switch panel. Note: Ensure that the notch/hole on the bottom of each switch is oriented toward the rear of the vehicle.
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Page 11: Completing The Installation
Completing the Installation Parts needed for this procedure: Boom hose Grommet Figure 26 Punched-hole boom cap 1. Screw 4. Plug Extension hose 2. Front panel 5. Rocker Switch Hose clamp, large 3. Control box 6. Connectors Parts catalog 3. Lift and remove the 2 plugs from the spray control panel on the vehicle and install the 2 rocker switches Procedure provided in their place (Figure 26). - Page 12 Note: This allows you to install the boom hoses 14. Secure all loose wires and hoses to the vehicle frame more easily. using plastic ties. 5. Remove the existing boom cap from the end of the 15. Close the foam density adjustment valve completely boom pipe.
- Page 13 For all sprayers, serial number 260000001 and higher 1. Install a grommet over the boom hose coming from the left side of the mixer tee. 2. Route the hose from mixing tee through the cut-out on the underside of the top bar in the boom frame (Figure 30).
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Page 14: Operation
Operation Using the Controls Right boom switch—activates the compressor, generating a flow of foam to the right boom section. Left boom switch—activates the compressor, generating a flow of foam to the left boom section. Figure 32 Note: You can drop the foam simultaneously from 1. -
Page 15: Maintenance
9. Start operating the marking system and make a test pattern on the ground. When you first start the marking system, allow 1 to 2 minutes for the foam to flow through the line. 10. Adjust the foam density adjustment valve to obtain the desired consistency and spray as normal. - Page 16 Figure 34 and install into nozzle adapter/solenoid assembly. 7. Attach liquid hose to hose barb and un-clamp. 8. Flip pressure release valve to the down position. If the problem persists, please contact your local Authorized Toro Distributor.