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Sealey AP1205 Instructions Manual

Sealey AP1205 Instructions Manual

Heavy duty steel workbench with 4 drawers & 2 top cabinets

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thank you for purchasing a sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1. SAFETY INSTRUCTIONS
WARNING! Ensure Health & safety, local authority, and
general workshop practice regulations are adhered to when
assembling and using this bench.
Locate bench in a suitable, well lit work area.
use adequate manpower when assembling and moving this
bench.
WARNING! use bench on level and solid ground only,
preferably concrete.
DO NOT use the bench outdoors and DO NOT get the bench
wet or use in damp or wet locations or areas where there is
condensation.
Keep the work area clean, uncluttered and ensure there is
adequate lighting.
Keep the bench clean and tidy in accordance with good
workshop practice.
Keep children and unauthorised persons away from the work area.
DO NOT use the bench for any purpose other than that for
which it is designed.
DO NOT undertake work on the bench without the workpiece
being adequately secured. use clamps or a vice (not included -
available from your sealey dealer) to secure the workpiece.
Lower heavy loads onto the worktop gently to avoid excessive
impacts to the worktop.
DO NOT clean the bench with any solvents which may damage
the surface or the protective coating on the worktop.
DO NOT stand on this product.
DO NOT use excessive force to open and close drawers.
DO NOT exceed weight limits - see specifications.
2. INTRODUCTION & SPECIFICATION
Heavy-duty steel powder-coated workbench with laminated
worktop. four drawers on smooth 25mm roller ball-bearings
and two top storage cupboards. pegboard back panel with
hooks for convenient tool storage.
InstructIons for:
HEAVY DUTY STEEL WORKBENCH
WITH 4 DRAWERS & 2 TOP CABINETS
MoDEL no
Dimensions:
overall size (W x D x H): . . . . . . . . . . 1205mm x 620mm x 1735mm
overall worktop size(W x D): . . . . . . . . . . . . . . . 1205mm x 590mm
small drawer (W x D x H): . . . . . . . . . . . 430mm x 455mm x 80mm
Large drawer (W x D x H): . . . . . . . . . . 430mm x 455mm x 222mm
Maximum Weight Limits:
Workbench: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 545kg
Drawers - (small): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11kg
(large): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16kg
pegboard: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29kg
top shelf: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27kg
3. CONTENTS
unpack the product and check the contents against the list below
and the illustration overleaf. should any items be missing or
damaged contact your sealey dealer.
ITEM
DESCRIPTION
01L
support back leg (left)
01r
support back leg (right)
02L
support front leg (left)
02r
support front leg (right)
03L
short cross bracing (left)
03r
short cross bracing (right)
04L
short cross bracing (left)
04r
short cross bracing (right)
5
Long cross bracing (front-down)
6
Long cross bracing (front-up)
7
Long cross bracing (back-up)
8
Long cross bracing (back-down)
9
centre wall with drawer rails
10L
Left extension post
10r
right extension post
11
pegboard
12
Worktop
13
Drawer side
14L
shelf bracing (left)
14r
shelf bracing (right)
15
shelf bottom
16
Middle divider of shelf
16a
Middle shelf divider rail (left)
16B
Middle shelf divider rail (right)
17
upper shelf
18L
top left door
18r
top right door
19L
rail of top left door
19r
rail of top right door
20
Back board of shelf
21
pegboard support bar
22
Drawer Bottom (x4)
23
aluminium handle cover for drawer (x4)
a1
Drawer front (x3)
a2
Drawer rear (x3)
a3
Drawer - Left side (x3)
a4
Drawer - right side (x3)
D1
Drawer front
D2
Drawer rear
D3
Drawer - Left side
D4
Drawer - right side
aa
M6 bolt (x94)
BB
M6 nut (x94)
cc
M6 washer (x94)
DD
M5 bolt (x32)
EE
M5 nut (x32)
ff
M5 washer (x32)
JJ
screw (x10)
Original Language Version
AP1205
:
ap1205
Issue no.1 - 26/09/11

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Summary of Contents for Sealey AP1205

  • Page 1 AP1205 MoDEL no thank you for purchasing a sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
  • Page 2 Original Language Version ap1205 Issue no.1 25/09/11...
  • Page 3 (8). repeat steps for top cross bracing pieces (6 and 7), Do not over tighten. ensure labels on pieces (6 and 7) have arrows facing up and round holes are on the top. Do not over tighten. Original Language Version ap1205 Issue no.1 25/09/11...
  • Page 4 (10L). fasten using 3 (aa) fasten to body of frame using 8 (aa) bolts, 8 (cc) washers bolts, 3 (cc) washers and 3 (BB) nuts. and 8 (BB) nuts. Do not over tighten. Do not over tighten. Original Language Version ap1205 Issue no.1 25/09/11...
  • Page 5 2 (aa) bolts and insert them into the top part of shelf divider, fasten with 2 (cc) washers and 2 (BB) nuts. NOTE: Now tighten all fasteners on the workbench upon completion of Step 4.12. Original Language Version ap1205 Issue no.1 25/09/11...
  • Page 6 (14r). fasten 19r to 14r with 2 (aa) bolts, with 2 (cc) washers and 2 (BB) nuts Do not over tighten. Original Language Version ap1205 Issue no.1 25/09/11...
  • Page 7 Insert wooden drawer bottom (22) so that it rests on lip of drawers. drawers. slide aluminium handle cover (23) over the top of the front slide aluminium handle cover (23) over the top of the front drawer. repeat for remaining small drawers. drawer. Original Language Version ap1205 Issue no.1 25/09/11...
  • Page 8 (1r) and (10r). fasten pegboard frame against frame of table by using 6 (aa) bolts, 6 (cc) washers and 6 (BB) bolts on each side. Do not over tighten. Original Language Version ap1205 Issue no.1 25/09/11...
  • Page 9 (17). an additional pre-drilled hole is located in cross bracing piece (7). If unable to secure through upper shelf (17) securely mount workbench through cross bracing piece (7). use appropriate hardware only. Do not over tighten. Original Language Version ap1205 Issue no.1 25/09/11...
  • Page 10: Maintenance

    WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. INFORMATION: for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode. Sole UK Distributor, Sealey Group, www.sealey.co.uk...