Huawei PDU8000-0125DCV8-BXA001 User Manual
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Huawei PDU8000-0125DCV8-BXA001 User Manual

Huawei PDU8000-0125DCV8-BXA001 User Manual

Battery circuit breaker box
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PDU8000-(0125, 0250, 0400, 0630, 0800)
DCV8-BXA001 Battery Circuit Breaker Box
User Manual
Issue
03
Date
2019-05-20
HUAWEI TECHNOLOGIES CO., LTD.

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Summary of Contents for Huawei PDU8000-0125DCV8-BXA001

  • Page 1 PDU8000-(0125, 0250, 0400, 0630, 0800) DCV8-BXA001 Battery Circuit Breaker Box User Manual Issue Date 2019-05-20 HUAWEI TECHNOLOGIES CO., LTD.
  • Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...

  • Page 3: About This Document

    Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Indicates a potentially hazardous situation which, if not avoided, could result in equipment damage, data loss, performance deterioration, or unanticipated results. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 4 Issue 03 (2019-05-20)  Adjusted the document structure.  Added description about a new BIB board. Issue 02 (2018-07-13) Deleted the section "Jumper Cap Settings." Issue 01 (2013-12-26) This is the first release. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 5: Table Of Contents

    4 Setting Parameters ........................37 5 Troubleshooting .......................... 40 6 Replacing the Old BIB Board with the New BIB Board ............41 7 Technical Specifications ......................44 A Acronyms and Abbreviations ....................46 Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 6: Safety Precautions

    Correctly set the dual in-line package (DIP) switch on the control board; otherwise, the BCB box cannot work properly.  Correctly connect the signal cables on the control board; otherwise, the BCB box cannot work properly. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 7 Prevent liquid or other foreign matter from entering the BCB box. Do not place containers with liquid near the BCB box.  Perform electrical connection to a specified torque.  To avoid damages, move the BCB box gently. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 8: Overview

    UPS and protects batteries. It has the following models:  PDU8000-0125DCV8-BXA001  PDU8000-0250DCV8-BXA001  PDU8000-0400DCV8-BXA001  PDU8000-0630DCV8-BXA001  PDU8000-0800DCV8-BXA001 The five models of BCB boxes have the similar appearance. The following uses PDU8000-0250DCV8-BXA001 as an example. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 9 Figure 2-1 PDU8000-0250DCV8-BXA001 (1) Silk screen (2) Lock (3) Handle (4) Signal cable outlet (5) Power cable outlet Signal cable and power cable inlets are located at the bottom of the BCB box. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 10: Structure

    (5) BIB control board (6) Circuit breaker (7) Negative wiring terminals (8) Neutral wiring terminals (9) Positive wiring (connecting to the UPS) (connecting to the UPS) terminals (connecting to the UPS) Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 11 (5) BIB control board (6) Circuit breaker (7) Negative wiring terminals (8) Neutral wiring (9) Positive wiring terminals (connecting to the UPS) terminals (connecting to (connecting to the UPS) the UPS) Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 12 (5) BIB control board (6) Circuit breaker (7) Negative wiring terminals (8) Neutral wiring (9) Positive wiring terminals (connecting to the UPS) terminals (connecting to (connecting to the UPS) the UPS) Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 13 (5) BIB control board (6) Circuit breaker (7) Negative wiring terminals (8) Neutral wiring (9) Positive wiring terminals (connecting to the UPS) terminals (connecting to (connecting to the UPS) the UPS) Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 14 (5) BIB control board (6) Circuit breaker (7) Negative wiring terminals (8) Neutral wiring (9) Positive wiring terminals (connecting to the UPS) terminals (connecting to (connecting to the UPS) the UPS) Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 15: Bib Board

    (6) Jumper pin 2 (7) Power supply port for batteries Figure 2-8 New BIB board (1) Communications port with the (2) Cascading (3) Jumper cap port (4) Reserved (5) Reserved (6) Tripping signal port Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 16 PDU8000-(0125, 0250, 0400, 0630, 0800) DCV8-BXA001 Battery Circuit Breaker Box User Manual 2 Overview (7) DIP switch (8) Reserved (9) Reserved (11) Jumper pin (12) Power supply port for (10) Jumper pin 1 batteries Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 17: Installation

    Screws are tied to copper bars in the BCB box. Therefore, remove the isolation board before taking out the screws. 3.2 Installation Preparations 3.2.1 Tools Tools Multimeter Phillips screwdriver (PH2 x Insulated adjustable wrench 150 mm or PH3 x 250 mm) Insulated torque wrench Combination wrench Hydraulic pliers Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 18: Environment

    The BCB box is installed in environments with proper ventilation and is far away from water, heat sources, and flammable and explosive materials.  The BCB box should be far away from direct sunlight, dust, volatile gases, corrosive materials, conductive metal dust, and salty air. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 19: Cables

     If cables are provided by customers, the cables must be double-insulated and meet 1000 V DC voltage withstanding and current-carrying capacity requirements. PDU8000-0125DCV8-BXA001 Cables Table 3-1 Specifications for PDU8000-0125DCV8-BXA001 cables and terminals Terminal Number of Recommended Recommended...
  • Page 20 (through-hole) BAT– 1 x M12 1 x 150 mm or 1 150-M12 or M12 x 45 or 2 x Black (through-hole) or x (2 x 70 mm 70-M10 (M10 x 40) Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 21 1 x (2 x 185 mm 185-M16 2 x (M16 x 60) (through-hole) UPS N 2 x M16 1 x (2 x 185 mm 185-M16 2 x (M16 x 60) Blue (through-hole) Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 22: Cable Connection Precautions

    The recommended cable specifications are for reference only. Prepare cables based on site requirements. Table 3-6 Torque for securing bolts Bolt Specifications Torque 5 N· m 13 N· m 27 N· m 47 N· m 120 N· m 3.2.4 Cable Connection Precautions Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 23: Mechanical Installation

    When connecting cables, use an insulated wrench or insulated socket wrench. 3.3 Mechanical Installation Wall-mounted Step 1 Install four mounting brackets on the BCB box using 16 M4 screws. Figure 3-1 Installing mounting brackets Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 24 Step 2 Drill holes on the wall based on the marking-off templates in the fitting bag. The PDU8000-0125DCV8-BXA001, PDU8000-0250DCV8-BXA001, and PDU8000-0400DCV8-BXA001 are of the same size. Figure 3-2 Marking-off template 1 (unit: mm) The PDU8000-0630DCV8-BXA001 and PDU8000-0800DCV8-BXA001 are of the same size. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 25 Step 3 Insert the four M6x60 expansion bolts into the holes in the wall. Drill holes. Knock the expansion bolts completely into the holes. Tighten expansion nuts (until they fully expand). Remove the spring washer, flat washer, and nut. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 26 Step 4 Align the four holes on the BCB box with the secured bolts. Then move the BCB box downwards until the holes fit into the bolts. Figure 3-5 Installing BCB-BOX Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 27 When the BCB box is installed on the customer battery rack, drill holes in the rack first. 7 mm diameter is recommended. It is recommended to secure the BCB box by bolts. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 28: Connecting Cables

    If rodent-proof meshes are used, route cables through the cable holes on the meshes. Skip this step when rodent-proof meshes are not required. Drill cable holes on the top and bottom panels. Step 4 Ground the BCB box. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 29: Installing A Power Cable

    Secure cables to the torque specified in the guide. Otherwise, severe accidents, such as fires, may occur. Single Battery String Step 1 Connect the power cable on the BCB box to the UPS. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 30 Step 2 Connect the power cable on the BCB box to batteries. Figure 3-10 Connecting the power cable on the BCB box to batteries (1) Positive wiring terminals (2) Neutral wiring (3) Negative wiring terminals (connecting to terminals (connecting to Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 31 Step 3 Connect power cables on the BCB boxes to batteries. Figure 3-11 Connecting four BCB boxes in parallel (1) BBB box (2) BBB box ground (3) BCB box 1 (4) Positive wiring terminals terminal of BCB Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 32 UPS) (25) Positive wiring terminals of the BBB box (connecting to battery positive input terminals of the UPS) Step 4 Check that the cables are connected correctly and secure ----End Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 33: Installing A Signal Cable

    MUE05A BCB Signal Port BIB J1 Signal Port Description 5 OL BCB box connected 6 STA BCB box circuit breaker state 7 DRV BCB box trip control 8 GND signal grounding Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 34 DCV8-BXA001 Battery Circuit Breaker Box User Manual 3 Installation Figure 3-13 Connecting the control signal cable (new BIB board) Figure 3-14 J1 port pin Table 3-8 Pin definitions for the J1 port Description Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 35 Step 2 After connecting the signal cable, set toggle switch 1 to ON and toggle switch 2 to OFF for the DIP switch on the control board. Figure 3-15 DIP switch (old BIB board) (1) Control signal port J1 (2) DIP switch S1 Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 36 Step 4 Reinstall the isolation board and lock the BCB box. ----End Multiple Battery Strings Step 1 Connect a signal cable between the BIB and the MUE05A. Step 2 Connect the cascading signal cable between the BIB boards. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 37 2 EXDRV- 2 EXDRV- 7 DRV 3 EXAUX+ 3 EXAUX+ 7 DRV 7 DRV 3 EXAUX+ 3 EXAUX+ 8 GND 4 EXAUX- 4 EXAUX- 8 GND 8 GND 4 EXAUX- 4 EXAUX- Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 38 Figure 3-18 Connecting the signal cable of the BIB board (new BIB board) Figure 3-19 J1 and J2 port pin Table 3-11 Pin definitions for the J1 and J2 ports J1 Port J2 Port EXDRV+ EXDRV- Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 39 8 EXAUX- Step 3 Set the status of the DIP switch on the BIB board. Figure 3-20 DIP switch (old BIB board) (1) Control signal port J1 (2) DIP switch S1 Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 40 Table 3-14 DIP switch status of the BIB board (new BIB board) Number of BIB1 BIB2 BIB3 BIB4 BIB Boards S1 ON S2 OFF S1 OFF S1 OFF S2 OFF S2 ON Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 41 The toggle switch is ON when it is switched to the silk screen ON and is OFF when switched to the other end. Step 4 Check that the cables are properly connected. Step 5 Reinstall the isolation board and lock the BCB box. ----End Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 42: Setting Parameters

    UPS WebUI Step 1 Log in to the WebUI and choose Monitoring > Param. Settings > Dry Contacts. The preset passwords for admin and operator on the WebUI are both Changeme. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 43 The preset passwords for admin and operator on the WebUI are both Changeme. Step 2 Set Mue05a connection to Enable and then set both BCB connection and Battery breaker to Enable. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 44 PDU8000-(0125, 0250, 0400, 0630, 0800) DCV8-BXA001 Battery Circuit Breaker Box User Manual 4 Setting Parameters Figure 4-3 BCB setting ----End Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 45: Troubleshooting

    BCB is ON. The circuit breaker The control board fails. Replace the BCB box. cannot trip properly. The circuit breaker fails. For any difficulty, contact Huawei technical support. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 46: Replacing The Old Bib Board With The New Bib Board

    You need to connect the cables connected to the J5, J6, and J7 ports on the old BIB board to the J5, J6, and J7 ports on the new BIB board. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 47 Figure 6-3 J1 and J2 port pins on the new BIB board Table 6-1 Pin definitions of the J1 and J2 ports on the new BIB board J1 Port J2 Port Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 48 The DIP switches of the new BIB board are S1 and S2, which correspond to pins 1 and 2 of the DIP switch on the old BIB board. Step 7 Switch the BCB box circuit breaker to ON. Step 8 Lock the door of the BCB box. ----End Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 49: Technical Specifications

    (° C) Operating 5%–95% RH (non-condensing) humidity Storage humidity 5%–95% RH (non-condensing) Altitude (m) 0–2000 Rated current Rated voltage (V Breaking capacity (kA) Protection level IP20 IP20 IP20 IP20 IP20 Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 50 0.90.  When the operating temperature of the PDU8000-0125DCV8-BXA001, PDU8000-0250DCV8-BXA001, and PDU8000-0400DCV8-BXA001 is greater than 60° C, the rated current decreases by 5 A for each additional 1° C and is derated to 0.88 at a maximum 70° C.

  • Page 51: A Acronyms And Abbreviations

    PDU8000-(0125, 0250, 0400, 0630, 0800) DCV8-BXA001 Battery Circuit Breaker Box User Manual A Acronyms and Abbreviations Acronyms and Abbreviations battery circuit breaker battery bus bar dual in-line package ingress protection protective earthing uninterruptible power system Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.

This manual is also suitable for:

Pdu8000-0250dcv8-bxa001Pdu8000-0800dcv8-bxa001Pdu8000-0400dcv8-bxa001Pdu8000-0630dcv8-bxa001

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