ABB SACE Emax 2 Installation, Operation And Maintenance Instructions For The Installer And The User
Low voltage air circuit-breakers
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- Page 1 DOC. N° 1SDH000999R0002 - ECN000058721 - Rev. B SACE Emax 2 Emax E1.2 low voltage air circuit-breakers Installation, operation and maintenance instructions for the installer and the user...
- Page 2 ABB | SACE Emax 2 2 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B...
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Page 3: Table Of Contents
Components of the interface..........34 Connections ............... 63 LEDs ................... 35 Signallings ................63 Protections: thresholds ............35 4 - Ekip Link module ............64 Protections: times ............... 35 1SDH000999R0002 - ECN000058721 - Rev. B © 2017 ABB SACE Emax 2 | I... - Page 4 1 - Putting into service ............90 Introduction ................ 90 General checks ..............90 Wizard ................91 Procedures for checking the accessories ......91 Final check list ..............93 1SDH000999R0002 - ECN000058721 - Rev. B II | © 2017 ABB SACE Emax 2...
- Page 5 ABB | SACE Emax 2 3 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B...
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Page 6: Emax E1.2 Circuit-Breakers
All the remaining operations described in the handbook must be performed by expert persons, in the electrical area. ABB declines all liability for damage to persons or property caused by failure to comply with the instructions in this document. -
Page 7: Warnings
• these warnings and alarms do not include all conceivable ways to make installation, use and maintenance recommended by ABB or not, that may be made, or possible consequences and complications of each conceivable way, nor shall ABB investigate all those ways. -
Page 8: Standards
ABB | SACE Emax 2 Standards The SACE Emax 2 circuit-breakers and their accessories comply with the following international standards: • IEC 60947 • EN 60947 • CEI EN 60947 • IEC 61000 • UL 1066 They comply with the following EC directives: •... -
Page 9: Transport And Checking On Receipt
ABB | SACE Emax 2 2 - Transport and checking on receipt Introduction The SACE Emax 2 circuit-breakers, on account of their weight, require special attention during transport and handling. They are distributed with following packages: • single package for fixed circuit-breaker •... -
Page 10: Identification Of Packaging
If there is any damage to the packaging upon receipt and / or inconsistencies between order and product Report identification label or product please contact ABB. Damage to the packaging must be reported no later than seven days from receipt of the material. -
Page 11: Storage Method
15 • the circuit-breaker is protected and locked in its original packaging Figure 4 9 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Emax E1.2 circuit-breakers | 2 - Transport and checking on receipt... -
Page 12: Unpacking And Handling
Open the upper part of the packing box and remove the upper containment protection. See Figure 7 e Figure 8. Figure 8 Figure 7 Continued on the next page Emax E1.2 circuit-breakers | 3 - Unpacking and handling 10 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 13: Weight Of Circuit-Breakers Without Packaging
Disposal of packing materials For disposal of the packaging materials see the chapter " 5 - Decommissioning and treatment at end of life " on page 105. 11 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Emax E1.2 circuit-breakers | 3 - Unpacking and handling... -
Page 14: Description
The coupling between the mobile part and the fixed part is via disconnection contacts mounted on the fixed part. Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Emax E1.2 circuit-breakers | 4 - Description 12 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 15: Description Of The Circuit-Breaker Front Panel
Rated duty short-circuit breaking capacity Rated ultimate short-circuit breaking capacity Rated service voltage Standards Circuit-breaker serial number Impulse voltage Continued on the next page 13 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Emax E1.2 circuit-breakers | 4 - Description... -
Page 16: Description Of Electrical Data Plate Ul
Type of circuit-breaker Rated current Rated operating frequency Admissible rated short-time current Rated short-circuit breaking capacity Rated service voltage Standards Circuit-breaker serial number Emax E1.2 circuit-breakers | 4 - Description 14 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 17: Manual Operations For Opening And Closing The Circuit-Breaker
Opening - Press the opening pushbutton “O - Push OFF” as indicated in Figure 23. Figure 22 Figure 23 Continued on the next page 15 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Emax E1.2 circuit-breakers | 4 - Description... - Page 18 Check that the circuit-breaker is open (open / closed indicator "O - OPEN"), and check that the springs are discharged (spring signalling device "white - DISCHARGED SPRING") as indicated in Figure 24. Figure 24 Emax E1.2 circuit-breakers | 4 - Description 16 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B...
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Page 19: Mechanical Status Indicators
4 - Figure 28) the springs are recharged manually or automatically by the gearmotor (if provided). Figure 25 Figure 26 Figure 27 Figure 28 17 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Emax E1.2 circuit-breakers | 4 - Description... -
Page 20: Circuit Breaker Racking-In/Racking-Out Operations
Press the lock pushbutton and insert the crank in the moving part. In this phase the moving part is still in DISCONNECT position. See Figure 33. Figure 32 Figure 33 Continued on the next page Emax E1.2 circuit-breakers | 4 - Description 18 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... - Page 21 Extract the crank. See Figure 36. Replace the crank in its housing See Figure 37. Figure 37 Figure 36 Continued on the next page 19 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Emax E1.2 circuit-breakers | 4 - Description...
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Page 22: Mechanical Position Indicators
• circuit-breaker in test position (see Figure 40). • circuit-breaker in CONNECT position (see Figure 41). Figure 39 Figure 40 Figure 41 Emax E1.2 circuit-breakers | 4 - Description 20 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 23: Environmental Conditions
• IEC 60068-2-6 a) From 1 to 13 Hz with movement equal to 1 mm - 0.04 in b) From 13 to 100 Hz with constant acceleration equal to 0.7 g - 0.025 lbs • Shipping Registers' specifications: RINA, BV, GL, ABS, LRs, DNV 21 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Emax E1.2 circuit-breakers | 5 - Environmental conditions... -
Page 24: Altitude
Electromagnetic compatibility The use of specific devices in industrial installations may cause electromagnetic interference in the electrical system. The SACE Emax 2 circuit-breakers were developed and tested in an EMC environment in accordance with IEC 60947-2, Annex J and F. -
Page 25: Installation
Information on the assembly is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular with the kit sheet 1SDH000999R0701. C -N B -C Figure 43 23 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Emax E1.2 circuit-breakers | 6 - Installation... -
Page 26: Mounting The Fixed Part Of The Withdrawable Circuit-Breaker
Figure 47 - F - F - Front IEC-UL Figure 48 - F - EF - Extended front IEC-UL Continued on the next page Emax E1.2 circuit-breakers | 6 - Installation 24 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... - Page 27 Figure 53 - W - SHR - Spread horizontal rear IEC Figure 54 - W - EF - Extended front IEC-UL Continued on the next page 25 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Emax E1.2 circuit-breakers | 6 - Installation...
- Page 28 Figure 59 - W - HR - Horizontal rear UL Listed Figure 60 - W - VR - Vertical rear UL Listed Emax E1.2 circuit-breakers | 6 - Installation 26 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B...
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Page 29: Change Of Position Of The Vertical/Horizontal Terminals
(see Figure 61 and Figure 62). Lock the screws vertical/horizontal terminals with tightening torque 20 Nm - 177 lb in. Figure 61 Figure 62 27 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Emax E1.2 circuit-breakers | 6 - Installation... -
Page 30: Connection To The Power Circuit
Dimension of busbars (in) Q.ty Dimension of busbars (in) E1.2-A 1/4 x 2 1/4 x 3 E1.2-A 1200 1/4 x 2 1/4 x 3 Emax E1.2 circuit-breakers | 6 - Installation 28 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 31: Dimensions
- E1.2 Floor mounting IEC-UL • 1SDH000999R0303 - E1.2 III-IV Withdrawable Rear Terminals HR-VR UL • - E1.2 III-IV Fixed Rear Terminals HR-VR UL 1SDH000999R0307 29 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Emax E1.2 circuit-breakers | 6 - Installation... -
Page 32: Positioning Anchor Plates
7.87 150/ 5.91 100/ 3.94 Figure 65 (1): distance of the first anchor plate from the circuit-breaker terminals (2): peak current Emax E1.2 circuit-breakers | 6 - Installation 30 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 33: Introduction To Ekip Protection Trip Units
1 - Presentation Families and functionality SACE Emax 2 can be configured with five different types of protection trip unit, distinguished by type of interface and functionality. One trip unit has a dip-switch interface (Ekip Dip) while the others are equipped with a touchscreen display (Ekip Touch). -
Page 34: Protections
Measuring Meas. Meas. Meas. Meas. Hi-Touch Hi-Touch Meas. Meas. The DIP measurements are available starting from page 44. Introduction to Ekip protection trip units | 1 - Presentation 32 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 35: Controller
Power supply, communication and test module Power supply, communication and programming Ekip Programming module Ekip Bluetooth Power supply and communication module 33 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Introduction to Ekip protection trip units | 1 - Presentation... -
Page 36: Ekip Dip Protection Trip Unit
IMPORTANT: the figure above refers to an Ekip Dip, LSIG version. In the case of Ekip Dip LI or LSI versions, LEDs and dip-switches related only to the protections present are available. Ekip Dip protection trip unit | 1 - Operator interface 34 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 37: Leds
• Neutral allows activation and adjustment of the protections on the neutral pole. • Frequency allows the selection of the installation frequency. 35 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit | 1 - Operator interface... -
Page 38: Itest Pushbutton
• Analysis, supervision and setting of additional parameters through external communication test units (Ekip T&P, Ekip Bluetooth). Ekip Dip protection trip unit | 1 - Operator interface 36 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 39: Protections
With the modules Ekip T&P or Ekip Bluetooth and with the Ekip Connect software, it is possible to activate the function Thermal Memory, and adjust the threshold of Pre-alarm. See page 42. 37 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit | 2 - Protections... -
Page 40: S Protection
With the modules Ekip T&P or Ekip Bluetooth and with the Ekip Connect software, it is possible to activate the function Thermal Memory. See page 42. Ekip Dip protection trip unit | 2 - Protections 38 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 41: I Protection
IMPORTANT: The I3 threshold set must be higher than the I2 threshold. An incorrect configuration returns an alarm signal. 39 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit | 2 - Protections... -
Page 42: G Protection
With the Ekip T&P or Ekip Bluetooth modules and with the Ekip Connect software, it is possible to adjust the threshold of Pre-alarm. See page 42. Ekip Dip protection trip unit | 2 - Protections 40 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 43: Neutral And Frequency
(example: 2), Iu indicates the size of the circuit-breaker (example: 1000 A). 41 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit | 2 - Protections... -
Page 44: Additional Protections
• Internal problems with the protection trip unit. IMPORTANT: the protection trips if the error conditions persist for more than 1 second. Ekip Dip protection trip unit | 2 - Protections 42 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 45: Summary Table Of Protections
± 20 % ± 10 % ± 20 % ± 15 % ≤ 60 ms ± 15 % ± 20 % Ekip Dip protection trip unit | 2 - Protections 43 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 46: Measurements
Number of operations In the presence of auxiliary power, the trip unit records a series information relating to openings of the circuit- breaker: • Number of manual operations • Total number of operations (manual + trips) Ekip Dip protection trip unit | 3 - Measurements 44 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 47: Test
Set up the test as required and verify that the trip unit functions properly. Further information on Ekip Connect is available on the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular with the manual 1SDH000891R0002. Opening test The opening test can be performed directly on the trip unit or from Ekip Connect. -
Page 48: List Of Alarms And Signals
NOTE: the number of LEDs depends on the version of the trip unit (LI, LSI, LSIG). Ekip Dip protection trip unit | 5 - List of alarms and signals 46 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 49: Summary Table Of Led Signals
NOTE: for further details refer to the table listing the components of the interface, available on page 34. Continued on the next page Ekip Dip protection trip unit | 5 - List of alarms and signals 47 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... - Page 50 Connect via Ekip Connect in order to set the Local Bus or to confirm maintenance. Contact ABB to restore software compatibility between Ekip Dip and Mainboard. Replace the battery. Ekip Dip protection trip unit | 5 - List of alarms and signals 48 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B...
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Page 51: Ekip Dip: Additional Functions
Ekip Touch. Date of installation Installation date of the circuit-breaker. Load Profile Timers SACE Emax 2 has 4 counters which display how long the maximum current measured has remained in each percentage band. The counters are expressed in seconds and the bands are: 0-49%In, 50-79%In, 80-89%In, >90%In. -
Page 52: Energy Store Time
Glitch The commands of Glitch 16 to 23 activate the respective glitch registers, which can be used for customizing programmable functions or output contacts. Ekip Dip protection trip unit | 6 - Ekip Dip: additional functions 50 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 53: Operating Features
IMPORTANT: if connection is direct, the power supply must be galvanically insulated and provide the insulation characteristics established by IEC 60950 Standard (UL 1950) or equivalent. 51 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Ekip Dip protection trip unit | 7 - Operating features... -
Page 54: Default Parameters
S Protection available with LSI and LSIG versions of the trip unit. G Protection available with LSIG version. Ekip Dip protection trip unit | 8 - Default parameters 52 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 55: Accessories
(**): Incompatible with FAIL SAFE. Can be ordered for UL in request (***): Incompatible with YU; standard for UL version. Continued on the next page 53 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Accessories | 1 - Preliminary considerations... - Page 56 Ekip Multimeter Display and Supervision Ekip Control Panel Ekip TT Testing and Ekip T&P Programming Ekip Programming S: Standard. R: on request. Accessories | 1 - Preliminary considerations 54 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B...
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Page 57: Circuit-Breaker Dismantling Operations
0.31" Max O . 3 0 1 " 0.5 1.5mm 20 AWG 16 AWG Figure 71 - Wiring with stripping and cross-sections 55 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Accessories | 1 - Preliminary considerations... -
Page 58: Circuit Diagrams
• Motor operator with springs discharged. The following is the wiring diagram of the switch-disconnector: Diagram B - General diagram switch-disconnector Continued on the next page Accessories | 2 - Circuit diagrams 56 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 59: Circuit-Breaker Terminal Box
NOTE: for the details of the wiring diagram of each individual accessory, please refer to the specific pages that describe the accessory in question. Continued on the next page 57 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Accessories | 2 - Circuit diagrams... - Page 60 L1 L2 L3 Closing springs loading motor S33M/1 Springs charged position signalling contact S33M/2 Trip signalling contact Figure 73 Continued on the next page Accessories | 2 - Circuit diagrams 58 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B...
- Page 61 Pushbutton or contact for immediate opening of the circuit-breaker Pushbutton or contact for opening the circuit-breaker with time-delayed trip Continued on the next page 59 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Accessories | 2 - Circuit diagrams...
- Page 62 Opening coil for overcurrent Second opening coil Coil for electrical resetting of trip contact S51 Undervoltage coil Continued on the next page Accessories | 2 - Circuit diagrams 60 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B...
- Page 63 Always supplied with motor for loading the closing springs (diagram 13) Make the connection using the ABB cable supplied. There must be no break in the cable. Use of other cables or extensions using intermediate terminal boxes is not allowed. With a three-pole circuit-breaker, poles Ne+ and Ne- of connector X (or XV) are short-circuited (unless the external neutral is present): realize short-circuit connection if absent.
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Page 64: Electronic Accessories
Maximum 2 A per 20 ms 24-48Vdc Ekip Supply 105…265 V AC/DC 45…66 Hz Maximum 10 VA/W Maximum 2 A per 20 ms 110-240Vac/dc Electronic accessories | 3 - Ekip Supply modules 62 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 65: Connections
EKIP Diagrams 32 For external wiring, AWG 22-16 cables with a maximum external diameter of 1.4 mm must be used. Further information is available on page 59, or on the site http://www.abb.com/abblibrary/DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Signallings The following table illustrates the possible signals, and their meaning: Pos. -
Page 66: Ekip Link Module
Solely with Ekip Dip trip units: the module can also be used with a function similar to that of the Ekip Com Modbus TCP module, but only with the ability to communicate with the ABB master (e.g.: Ekip Connect, or Ekip Control Panel). -
Page 67: Connections
If the circuit-breaker is the withdrawable type, it is recommended to use cables fitted with a RJ45 socket with output at 90°. Further information is available on page 59, or on the site http://www.abb.com/abblibrary/DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. -
Page 68: Signallings
• On, fixed or flashing: activity present on the line (in reception and/or transmission). When it is on, it may be fixed or flashing (communication is active in both cases). Electronic accessories | 4 - Ekip Link module 66 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 69: Ekip Com Actuator Module
ABB | SACE Emax 2 5 - Ekip Com Actuator module Description Ekip Com Actuator is an accessory module that allows the SACE Emax 2 circuit-breakers to be opened and closed remotely. Connections Ekip Com Actuator is installed on the front of the circuit-breaker in the accessories area. -
Page 70: Other Accessories
Further details about assembly and the Rating Plug installation procedure are available on the website http:// www.abb.com/abblibrary/DownloadCenter/, especially in the kit sheet 1SDH001000R0510. Ekip Connect software Ekip Connect is the free software for communication and testing of ABB low voltage circuit-breakers equipped with compatible trip units, in particular Ekip trip units. -
Page 71: Ekip Bluetooth Module
LED on (fixed). NOTE: during recharging, the module must be kept energized. Further information on Ekip Bluetooth is available on the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular in the kit sheet 1SDH001000R0518, and in the Ekip Connect software manual 1SDH000891R0002. -
Page 72: Module Ekip Programming
It includes a LED that is green when the device is energized and the batteries are charged, and red when the batteries are drained and need to be replaced. Further information on Ekip TT is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular in the kit sheet 1SDH001000R0519, and in the Ekip Connect software manual 1SDH000891R0002. -
Page 73: Ekip Signalling 10K Modules
The module can be supplied by 110...240 V AC / DC or 24...48 V DC. Further information on Ekip Signalling 10K is available on the web site http://www.abb.com/abblibrary/ DownloadCenter/, in particular in the manual 1SDH001318R0002. -
Page 74: Ekip Multimeter Module
Ekip RTC contact The communication modules are always supplied with an Ekip RTC auxiliary contact, which supplies the trip unit with the signal indicating that the circuit-breaker ready to receive a close command. Further information on the assembly of the Ekip RTC contact is available on the web site http://www.abb. com/abblibrary/DownloadCenter/, in particular in the kit sheet 1SDH000999R0614. -
Page 75: Electrical Accessories
220…240 V AC/DC 240...250 V AC/DC 277 V AC/DC 380…400 V AC 415…440 V AC 480…500 V AC 500…550 V AC 73 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Electrical accessories | 1 - Electrical control accessories... - Page 76 ABB | SACE Emax 2 YO-YC-YO2: Connections Further information is available on page 59, or on the site http://www.abb.com/abblibrary/DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Diagrams 75 - 72 - 77 Information on assembly is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular with the kit sheets: •...
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Page 77: Yu: Undervoltage Coil
415…440 V AC 480…500 V AC YU: Connections Further information is available on page 59, or on the site http://www.abb.com/abblibrary/DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Diagram 73 Information on the assembly is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular with the kit sheet 1SDH000999R0504. -
Page 78: Yr: Remote Resetting Coil
110 V AC/DC 220 V AC/DC YR: Connections Further information is available on page 59, or on the site http://www.abb.com/abblibrary/DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Diagram 14 Information on the assembly is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular with the kit sheet 1SDH000999R0606. -
Page 79: M: Motor
Charging time Min 5 s, max 10 s 380V…415V AC M: Connections Further information is available on page 59, or on the site http://www.abb.com/abblibrary/DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. S33M/1 Diagram 13 Information on the assembly is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular with the kit sheet 1SDH000999R0609. -
Page 80: Electrical Signalling Accessories
100mA @ 24V 1mA @ 5V AUX 4Q: Connections Further information is available on page 59, or on the site http://www.abb.com/abblibrary/DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Diagram 81 Information on the assembly is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular with the kit sheet 1SDH000999R0601. -
Page 81: Aux 15Q: External Additional Open/Closed Auxiliary Contacts
400V 1A cos φ 0.3 Minimum load 100mA @ 24V 1mA @ 5V AUX 15Q external: Connections Further information is available on page 59, or on the site http://www.abb.com/abblibrary/DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Q/11 Q/12 Q/13 Q/14... -
Page 82: Aup: Auxiliary Position Contacts
2A cos φ 0.7 1A cos φ 0.3 Minimum load 100mA @ 24V 1mA @ 5V AUP: Connections Further information is available on page 59, or on the site http://www.abb.com/abblibrary/DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. S75E/1 S75E/2 S75T/1 S75T/2... -
Page 83: Rtc: Ready To Close Signalling Contact
100mA @ 24V 1mA @ 5V RTC: Connections Further information is available on page 59, or on the site http://www.abb.com/abblibrary/DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Diagram 71 Information on the assembly is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular with the kit sheet 1SDH000999R0604. -
Page 84: S51: Trip Unit Tripping Signalling Contact
100mA @ 24V 1mA @ 5V S51: Connections Further information is available on page 59, or on the site http://www.abb.com/abblibrary/DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. Diagram 11 Information on the assembly is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular with the kit sheet 1SDH000999R0605. -
Page 85: S33 M/2: Springs Charged Signalling Contact
Minimum load 100mA @ 24V 1mA @ 5V S33/M2: Connections Further information is available on page 59, or on the site http://www.abb.com/abblibrary/DownloadCenter/, where the wiring diagram is available 1SDM000091R0001. S33M/2 Diagram 12 Information on the assembly is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular with the kit sheet 1SDH000999R0609. -
Page 86: Mechanical Accessories
• lock with the same key code number (for more than one circuit-breaker) Information on the assembly is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular with the kit sheet 1SDH000999R0714. Mechanical accessories | 1 - Mechanical Protection accessories 84 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 87: Htc / Ltc: Terminal-Covers
PB: Phase separators The phase separators are applied in order to increase the insulation clearance between two adjacent phases. Information on the assembly is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular with the kit sheet 1SDH000999R0608. 85 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Mechanical accessories | 1 - Mechanical Protection accessories... -
Page 88: Mechanical Safety Accessories
Information on the assembly is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular with the kit sheet 1SDH000999R0710. 00001 Mechanical accessories | 2 - Mechanical safety accessories 86 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 89: Plp: Padlock In Connected/Test/Disconnected Positions
KLP lock additional accessory This additional accessory limits the locking function to the disconnected position only. Information on the assembly is available on the web site http://www.abb.com/abblibrary/DownloadCenter/, in particular with the kit sheet 1SDH000999R0727. 87 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Mechanical accessories | 2 - Mechanical safety accessories... -
Page 90: Sl: Shutter Lock
• 1SDH000999R0708 for the fail safe, movable part • 1SDH000999R0711 for the fail safe, fixed part Mechanical accessories | 2 - Mechanical safety accessories 88 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 91: Mechanical Interlocks
• 1SDH000999R0720 for interlock between E1.2circuit-breakers • 1SDH000999R0721 for interlock between an E1.2 circuit-breaker and E2.2, E4.2 or E6.2 circuit-breaker 89 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Mechanical accessories | 3 - Mechanical Interlocks... -
Page 92: Putting Into Service And Maintenance
NOTE: for safety reasons, ABB strongly advises you to change the password right from the first access and to keep it with care. Putting into service and maintenance | 1 - Putting into service... -
Page 93: Wizard
NOTE! The test can be performed if the trip unit and the coils are energized. if present. (**) withdrawable versions only. Continued on the next page 91 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Putting into service and maintenance | 1 - Putting into service... - Page 94 WARNING! During this phase the circuit-breaker must be open and disconnected (if withdrawable). if present. (**) withdrawable versions only. Putting into service and maintenance | 1 - Putting into service 92 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B...
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Page 95: Final Check List
- springs discharged O - OPEN and white spring signalling device DISCHARGED SPRING 93 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Putting into service and maintenance | 1 - Putting into service... -
Page 96: Identification Of Alarms Or Failures
Further information on the Ekip Touch trip unit and on the accessories mentioned in this chapter and which are not covered in this manual are available on the web site http://www.abb.com/abblibrary/DownloadCenter/, with the Ekip Touch manual 1SDH001316R0002. -
Page 97: Faults, Causes And Remedies
Faults, causes and remedies The following is a list of possible fault situations, their possible causes and suggestions for resolving them. NOTE: Before consulting the table, check the error messages on the display. If the suggestions indicated fail to resolve the problem, contact the ABB Assistance Service supplying, if possible supplying the report produced by the Ekip Connect software. - Page 98 The busbar current is greater than zero Correct operating condition. Continued on the next page Putting into service and maintenance | 2 - Identification of alarms or failures 96 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B...
- Page 99 Ekip Link modules and connect modules, or contact S75I position contact S75/I 97 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Putting into service and maintenance | 2 - Identification of alarms or failures...
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Page 100: Faults Signalled On The Display
Consult the individual chapters describing the modules for fault finding and resolving with regard to Ekip Com modules. Putting into service and maintenance | 2 - Identification of alarms or failures 98 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 101: Maintenance
(IEV 195-04-01: person with relevant education and experience to enable him or her to perceive risks and to avoid hazards which electricity can create). ABB declines all liability for damage to persons or property caused by failure to comply with the instructions in this document. -
Page 102: Circuit-Breaker Life
ABB | SACE Emax 2 Circuit-breaker life SACE Emax 2 circuit-breakers, with or without opening or closing coils, can withstand the following operating cycles if regularly serviced Interrupted Electrical life Mechanical life with rated regular maintenance 440V AC 690V AC... -
Page 103: Maintenance Operations
101 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Putting into service and maintenance | 4 - Maintenance operations... -
Page 104: Disassembly Operations
If there is a undervoltage coil (M), remove it, and discharge the springs of the operating mechanism for closing and opening the circuit breaker. Figure 77 - Removing the undervoltage coil Putting into service and maintenance | 4 - Maintenance operations 102 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 105: Cleaning And Lubrication Of The Operating Mechanism
On an Ekip Touch trip unit check the percentage of wear on the contacts of the circuit-breaker. Finally, remove the Ekip TT battery unit. 103 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B Putting into service and maintenance | 4 - Maintenance operations... -
Page 106: Test With Ekip Connect
NOTE: It is advisable to replace the cables once they have reached 50% of the declared mechanical life of the largest size circuit-breaker involved in the interlock. Putting into service and maintenance | 4 - Maintenance operations 104 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B... -
Page 107: Decommissioning And Treatment At End Of Life
ABB | SACE Emax 2 5 - Decommissioning and treatment at end of life Safety standards During the early stages of the process of decommissioning and end of life treatment of SACE Emax 2 circuit- breakers, observe the following safety rules: •... - Page 108 ABB | SACE Emax 2 Putting into service and maintenance | 5 - Decommissioning and treatment at end of life 106 | © 2017 ABB | 1SDH000999R0002 - ECN000058721 - Rev. B...
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