Forward Clutch Inspection - Suzuki Liana RH418 Supplementary Service Manual

11) Apply A/T fluid to ring gear thrust roller bearing, race
(1) and clutch drum thrust washer (2).
Ring gear thrust roller bearing dimension
Outside diameter: 32.5 mm (1.28 in.)
Inside diameter: 18.8 mm (0.74 in.)
Thickness: 2.7 mm (0.11 in.)
Ring gear thrust roller bearing race dimension
Outside diameter: 30.5 mm (1.20 in.)
Inside diameter: 19.0 mm (0.75 in.)
Thickness: 0.8 mm (0.03 in.)
12) Install them onto clutch drum subassembly.
13) Measure piston stroke of forward clutch piston
subassembly again.
Special tool
(A): 09900–20607
(B): 09900-20701
Forward clutch piston stroke
Standard: 0.84 – 1.06 mm (0.033 – 0.042 in.)

Forward Clutch Inspection

1) Check that sliding surfaces of friction, separator and
retaining plates are not worn or burnt. If necessary,
replace.
NOTE
• If friction plate lining is exfoliated,
discolored or worn hardly, replace all
friction plates.
• Before assembling new friction plates,
soak them in A/T fluid for at least two
hours.
2) Measure height of forward clutch return spring.
Forward clutch return spring height
Standard: 18.8 mm (0.74 in.)
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NOTE
Do not apply excessive force when
measuring spring height. Perform
measurement at several points.
3) Check that ball makes creaking noise when shaking
forward clutch piston. (i.e., check that ball is free.)
4) Check that there is no leakage from backside of oil
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hole (1) by applying low pressure air.
S3RH0B5106033
Automatic Transmission/Transaxle: 5A-95
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