Backlapping The Reel - Toro 04052TE Operator's Manual

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1. Bedbar adjusting screw
2. Spring tension screw
3. Thrust washer
2. Using a 7/8 inch standard wrench, back out the
spring tension screw until the thrust washer is no
longer tensioned against the bedbar (Figure 43).
3. On each side of the machine, loosen the jam nut
securing the bedbar bolt (Figure 44).
1. Jam nut
4. Remove each bedbar bolt allowing the bedbar to be
pulled downward and removed from the machine.
Save the 2 nylon and 2 stamped steel washers on
each end of bedbar (Figure 44).
Installing the Bedbar
1. Install the bedbar, positioning the mounting ears
between the thrust washer and the channel on the
bedbar adjuster.
2. Secure the bedbar to each side plate with the bedbar
bolts (flange nuts on the bolts) and 8 washers.
Position a nylon washer each side of the side plate
boss. Place a steel washer outside each of the nylon
washers.
3. Torque bolts to 240 to 320 inch-lb (27 to 36 N-m).
4. Tighten the jam nuts until the thrust washers just
rotate freely.
5. Adjust the bedbar; refer to Adjusting the Bedknife
to the Reel.
Figure 43
4. Bedbar
5. Channel
6. Adjuster frame
Figure 44
2. Bedbar bolt

Backlapping the Reel

1. Remove the plug in the right reel drive cover
(Figure 45).
1. Cover plug
2. Insert a 1/2 inch socket extension, connected to the
backlapping machine, into the square hole in the
center of the reel pulley.
3. Backlap according to the procedure in the Toro
Sharpening Reel and Rotary Mowers Manual, Form No.
80-300 PT.
Contact with the reel or other moving parts can
result in personal injury.
• Stay away from the reel while backlapping.
• Never use a short handled paint brush for
backlapping. Part No. 29-9100 Handle
assembly complete or individual parts are
available from your local Authorized Toro
Distributor.
Note: For a better cutting edge, run a file across
the front face of the bedknife when the lapping
operation is completed. This will remove any burrs
or rough edges that may have built up on the cutting
edge.
4. Install the plug in the cover when finished.
30
Figure 45

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