Replacing The Differential Belt - Toro 04052TE Operator's Manual

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Adjusting the Primary V-Belts
1. To adjust the belt tension on primary V-belts, first
check the adjustment of the traction control. Refer
to Adjusting the Traction Control. If unable to attain
the 3 to 5 lb (1.5 to 2.3 kg) force required in adjusting
the traction control, proceed to next step.
2. Loosen the retainer securing the V-belt cover and
pivot the cover open (Figure 29).
Figure 29
1. V-belt cover
3. To increase belt tension, loosen the engine mounting
bolts and move engine backwards in the slots.
Important: Do not over tension the belt.
4. Tighten the mounting bolts.
Note: The distance between the centers of the
driver and the driven pulleys should be approximately
5.18 inches (13.15 cm) after new V-belts are installed.
5. After tensioning the primary V-belts, check the
alignment of the engine output shaft pulley and the
countershaft pulley with a straight edge.
6. If the pulleys are misaligned, loosen the screws
securing the engine mounting base to the mower
frame and slide the engine from side to side until the
pulleys are aligned within 0.030 inch (0.07 cm).
2. Retainer
1. Primary V-belts
2. Belt guide
7. Tighten the mounting screws and check the
alignment.
8. To push or pull the machine easier without starting
the engine, adjust the belt guide (Figure 30, inset)
as follows:
A. Engage the clutch.
B. Loosen the bolt securing the idler pulley and belt
guide to the idler arm.
C. Rotate the belt guide clockwise until a gap of
approximately 0.06 inch (0.15 cm) is obtained
between the guide finger and the backside of the
drive belts.
D. Tighten the bolt and locknut securing the idler
pulley and belt guide to the idler arm.
9. Close the cover and secure the retainer.

Replacing the Differential Belt

1. Remove the bolts securing the traction drive and reel
drive belt covers to the right side plate and remove
the belt covers.
2. Loosen the idler pulley mounting nut, on each idler
pulley, and pivot each idler pulley counterclockwise
away from the backside of each belt to release belt
tension.
3. Remove the belts.
4. Remove the bolts securing the front and rear sections
of the differential cover to the differential housing
and slide the cover sections away to expose the belt
(Figure 31).
25
Figure 30
3. Idler pulley

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