Toro Greensmaster 800 Operator's Manual
Serial no. 400000000/403060001 and up
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- Operator's manual (40 pages) ,
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- Operator's manual (32 pages)
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Table of Contents
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Summary of Contents for Toro Greensmaster 800
- Page 1 Form No. 3422-714 Rev A Greensmaster ® 800, 1000, and 1600 Mowers Model No. 04054—Serial No. 400000000 and Up Model No. 04055—Serial No. 403060001 and Up Model No. 04056—Serial No. 403060001 and Up *3422-714* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Declaration of Conformity (DOC) sheet. Whenever you need service, genuine Toro parts, or It is a violation of California Public Resource Code additional information, contact an authorized Toro...
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Page 3: Table Of Contents
Contents Belt Maintenance ..........32 Adjusting the Belts ..........32 Replacing the Differential Belt......34 Safety ............... 4 Controls System Maintenance ......35 General Safety ........... 4 Adjusting the Traction Control......35 Safety and Instructional Decals ......4 Cutting Unit Maintenance ........36 Setup ................ -
Page 4: Safety
Safety • Do not operate the machine without all guards and other safety protective devices in place and working on the machine. This machine has been designed in accordance • Keep clear of any discharge opening. Keep with EN ISO 5395:2013 and ANSI B71.4-2017 and bystanders a safe distance away from the meets these standards when you add the Operator machine. - Page 5 decal133-8062 133-8062 decal93-6085 93-6085 1. Fast 3. Slow 2. Continuous variable setting decal93-8064 93-8064 1. Warning—read the instructions before servicing or performing maintenance. 2. Cutting hazard of foot or hand—shut off the engine and wait for moving parts to stop. decal120-2727 120-2727 1.
- Page 6 decal120-2769 120-2769 decal130-8322 1. Toxic gas inhalation 4. Warning—disconnect 130-8322 hazard—do not operate the spark-plug wire and indoors. read the Operator’s 1. Use only gasoline that 3. Do not use gasoline that Manual before servicing or contains 10% ethanol by contains more than 10% performing maintenance.
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Page 7: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Install the handle. Cable tie Kickstand assembly Install the kickstand (Models 04054 and 04056 only). Spring Right wheel shaft Install the transport wheel shafts (Models 04055 and 04056 only). -
Page 8: Installing And Adjusting The Handle
Installing and Adjusting the Handle Parts needed for this procedure: Handle Cable tie Installing the Handle Remove the bolts (5/16 inch), locknuts, ring pins, and hairpin cotters that secure the bottom of the handle arms to each side of the machine (Figure g240404 Figure 4... -
Page 9: Installing The Kickstand
Adjusting the Handle Refer to Figure 6 for this procedure. g017590 Figure 5 g240512 1. Cable ties Figure 6 1. Handle 3. Ring pin 2. Hairpin cotter Remove the hairpin cotters from the ring pins on each side of the machine. While supporting the handle, remove the ring pins from each side and raise or lower the handle to the desired operating position. -
Page 10: Installing The Transport Wheel Shafts
Installing the Transport Wheel Shafts Models 04055 and 04056 Only Parts needed for this procedure: Right wheel shaft Left wheel shaft Procedure g017948 Figure 7 Push the kickstand down with your foot and pull up on the handle to support the machine on the 1. -
Page 11: Adjusting The Cutting Unit
Installing the Transport Adjusting the Cutting Unit Wheels No Parts Required Optional Procedure Parts needed for this procedure: Before operating the machine, complete the following adjustments: Transport wheel • Leveling the Rear Drum to the Reel (page 36) • Adjusting the Bedknife to the Reel (page 36) Procedure •... -
Page 12: Breaking In The Machine
Installing the Grass Basket Breaking in the Machine Parts needed for this procedure: No Parts Required Grass basket Procedure Only 8 hours of mowing operation is required for the Procedure break-in period. Grasp the basket by the top lip and slide it onto the The first several hours of operation are critical to future basket mounting rods (Figure... -
Page 13: Product Overview
Controls Product Overview g017592 Figure 14 1. Traction-drive lever 5. Service brake 2. Throttle control 6. Parking brake 3. On/Off switch 7. Operator-presence control (optional) 4. Hour meter g232664 Figure 13 1. Control panel 5. Cutting unit Traction-Drive Lever 2. Handle 6. - Page 14 Reel-Drive Lever The reel-drive lever (Figure 17) is located on the right, front corner of the machine. The lever has 2 positions: • —move the lever forward to engage the NGAGE reel. • —move the lever rearward to ISENGAGE disengage the reel. g016976 Figure 15 Parking Brake...
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Page 15: Specifications
Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. -
Page 16: Before Operation
Performing Daily Operation Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Perform the daily maintenance procedures; refer to Daily Maintenance Checklist (page 25). Before Operation Checking the Engine-Oil Level Before Operation Safety Check the engine-oil level before each use or every 8 operating hours, refer to Checking the Engine-Oil... -
Page 17: Filling The Fuel Tank
Filling the Fuel Tank WARNING Fuel is harmful or fatal if swallowed. DANGER Long-term exposure to vapors can cause serious injury and illness. In certain conditions, fuel is extremely flammable and highly explosive. A fire or • Avoid prolonged breathing of vapors. explosion from fuel can burn you and others •... -
Page 18: Setting The Machine To Match Turf Conditions
Use the following table to set the machine to match turf conditions. Greensmower Cutting Unit Setup Matrix Bedbars: Standard and Optional Part Number Description Mower Aggressiveness Comments 120-2682-03 Standard Greensmaster 800 Less Standard Greensmaster 800 112-9281-01 Standard Greensmaster Less Standard Greensmaster 1000 1000 112-9279-03 Aggressive Greensmaster More 1000... -
Page 19: Checking The Interlock-Switch Operation
Rollers: Standard and Optional Part Number Description Mower Diameter/Material Comments 99-6240 Narrow Wiehle Greensmaster 800 50.8 mm (2.0 inches) Standard, 0.20 inch Aluminum spacing 99-6241 Narrow Wiehle Greensmaster 1000 50.8 mm (2.0 inches) Standard, 0.20 inch Aluminum spacing 88-6790 Wide Wiehle Greensmaster 1000 50.8 mm (2.0 inches) -
Page 20: Transporting The Machine To A Job Site
Securely fasten the machine to the trailer. Shut off the engine if anyone enters the area. Note: You can use the Toro Trans Pro trailer to • Do not run an engine in an enclosed area where transport the machine. For instructions on loading the exhaust gases can collect. -
Page 21: Starting The Engine
E position. NGAGED • Use accessories and attachments approved by Ensure that the fuel-shutoff valve is open. The Toro® Company only. Move the On/Off switch to the O position. Slope Safety Move the throttle control to the F position. -
Page 22: Operating Tips
NGAGE Use the LED Light Kit when you operate the machine increase the throttle speed until the machine is in low light conditions; contact your authorized Toro traveling at the desired ground speed, drive the distributor. machine onto the green, lower the cutting unit to the ground, and begin mowing. -
Page 23: After Operation
Operating the Controls after After Operation Mowing Drive off the green, move the reel drive and After Operation Safety traction control levers to the D ISENGAGED position, and shut off the engine. General Safety Empty the grass basket of clippings, install the grass basket on the mower, and transport the •... -
Page 24: Maintenance
Maintenance WARNING Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Note: Determine the left and right sides of the machine from the normal operating position. Important: Do not tip the machine at an angle greater than 25°. -
Page 25: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check the fuel level. Check the engine oil level. -
Page 26: Pre-Maintenance Procedures
• Replace faulty silencers. • If major repairs are ever needed or if assistance is desired, contact an authorized Toro distributor. • To ensure optimum performance and continued g007613 Figure 24 safety certification of the machine, use only genuine Toro replacement parts and accessories. -
Page 27: Engine Maintenance
Engine Maintenance Engine Safety • Fuel is flammable and explosive, and can cause personal injury. • Check all fuel lines for tightness and wear regularly. Tighten or repair them as needed. • Tipping the machine may cause the fuel to leak. Do not tip the machine at an angle greater than g016981 25°. -
Page 28: Servicing The Air Cleaner
At the rear of the machine, place a drain pan under the drain plug (Figure 29). Loosen the drain plug. Push down on the handle to tip the machine and engine backward, allowing all the oil to run into the drain pan. Important: Do not tip the machine at an angle greater than 25°. -
Page 29: Servicing The Spark Plug
Servicing the Spark Plug remove dirt, but do not twist it, as the foam may tear. Service Interval: Every 100 hours Dry the foam element by wrapping it in a clean rag. Squeeze the rag and foam Use an NGK BR6HS spark plug or equivalent. The element to dry it, but do not twist it, as the correct air gap is 0.6 to 0.7 mm (0.024 to 0.028 inch). -
Page 30: Fuel System Maintenance
Fuel System Electrical System Maintenance Maintenance Cleaning the Fuel-Tank Servicing the Screen Traction-Interlock Switch Service Interval: After the first 20 hours Use the following procedure if the traction-interlock switch needs adjustment or replacement. Every 100 hours/Monthly (whichever comes first) Ensure that the engine is off and the traction lever is disengaged and resting against the Unscrew and remove the fuel-tank cap from the neutral stop... -
Page 31: Brake Maintenance
Brake Maintenance Adjusting the Service/Parking Brake If the service/parking brake slips during operation, adjust it. Engage the service brake, push in the parking brake knob, and allow the service brake to rest on the parking-brake pin (Figure 37). g008215 Figure 38 1. -
Page 32: Belt Maintenance
Belt Maintenance Adjusting the Belts Ensure that the belts are properly tensioned to ensure proper operation of the machine and prevent unnecessary wear. Check the belts frequently. Adjusting the Reel-Drive Belt Remove the belt-cover mounting fasteners and g007627 the belt cover to expose the belt (Figure 41). - Page 33 Important: Do not over-tension the belt. Loosen the idler-pulley mounting nut and pivot the idler pulley clockwise against the Tighten the nut to lock the adjustment. backside of the belt until the desired belt Install the belt cover by placing it in position. tension is attained (Figure 44).
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Page 34: Replacing The Differential Belt
While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the threads engage in the insert. The gap allows visual alignment of the bolts to the threaded inserts. After all bolts are installed, tighten them until the stand-offs inside the cover contact the side plate. -
Page 35: Controls System Maintenance
Controls System Maintenance Adjusting the Traction Control If the traction control does not engage or it slips during operation, an adjustment is necessary. Move the traction control to the D ISENGAGED position. g007625 Figure 48 Loosen the retainer that secures the V-belt cover and pivot the cover open (Figure 46). -
Page 36: Cutting Unit Maintenance
Cutting Unit Maintenance Blade Safety Use care when checking the cutting-unit reel. Wear gloves and use caution when servicing the reel. Leveling the Rear Drum to the Reel g007599 Figure 51 Park the machine on a flat, level surface, preferably a precision steel work plate. 1. -
Page 37: Adjusting The Height-Of-Cut
g014840 Figure 52 1. Bedbar-adjusting screw g007602 Figure 53 Rotate the reel so that a blade crosses the bedknife edge between the first and second bedknife screw heads on the right side of the Note: If you see excessive contact/reel drag, it cutting unit. -
Page 38: Adjusting The Grass Shield Height
g000489 Figure 55 g007596 Figure 57 1. Gauge bar 3. Nut 2. Height-adjusting screw Hook the screw head on the cutting edge of the Adjusting the Grass Shield bedknife and rest the rear end of the bar on the Height rear roller (Figure 56). -
Page 39: Adjusting The Cut-Off Bar
Adjusting the Cut-Off Bar Servicing the Bedbar Adjust the cut-off bar to ensure that the clippings are Removing the Bedbar cleanly discharged from the reel area. Turn the bedbar-adjuster screw Loosen the screws that secure the top bar counterclockwise to back the bedknife (Figure 59) to the cutting unit. -
Page 40: Backlapping The Reel
Insert a 1/2 inch-drive extension bar, connected to the backlapping machine, into the square hole in the center of the reel pulley. Backlap according to the procedure in the Toro Sharpening Reel and Rotary Mowers Manual, Form 80-300 PT. DANGER Contact with the reel or other moving parts can result in personal injury. -
Page 41: Storage
Repair or replace any part that is worn or damaged. Paint all scratched or bare metal surfaces. Paint is available from your authorized Toro distributor. Store the machine in a clean, dry garage or storage area. Cover the machine to protect it... - Page 42 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 43 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 44 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.