Toro 04054 Operator's Manual
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Summary of Contents for Toro 04054
- Page 1 Form No. 3389-568 Rev A Greensmaster ® 800, 1000, or 1600 Mower Model No. 04054—Serial No. 314004001 and Up Model No. 04055—Serial No. 314004001 and Up Model No. 04056—Serial No. 314004001 and Up *3389-568* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 This manual uses 2 words to highlight information. Genuine Toro spark arresters are approved by the USDA Important calls attention to special mechanical information Forestry Service. and Note emphasizes general information worthy of special attention.
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Page 3: Table Of Contents
Model 04056............7 Safety and Instructional Decals ......... 8 Setup ................10 1 Installing and Adjusting the Handle ......11 2 Installing the Kickstand (Models 04054 and 04056)...............12 3 Installing the Transport Wheel Shafts (Models 04055 and 04056)..........12 4 Installing the Transport Wheels (Optional) ....13 5 Adjusting the Cutting Unit ........13... -
Page 4: Safety
When operating this machine between 5000 to 8000 feet properly. Do not operate the machine unless they are above sea level you will need to obtain the high-altitude functioning properly. kit. See your Authorized Toro Dealer. Training Operation • Read the Operator's Manual and other training material •... -
Page 5: Maintenance And Storage
• • Before leaving the operator's position: Remove equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such – stop on level ground; equipment with a portable container, rather than from a –... -
Page 6: Toro Mower Safety
• If major repairs are ever needed or if assistance is desired, contact an Authorized Toro Distributor. The following list contains safety information specific to Toro • To best protect your investment and maintain optimal products or other safety information that you must know that performance of your Toro equipment, count on Toro is not included in the CEN, ISO, or ANSI standard. -
Page 7: Model 04056
Measured vibration level for left hand = 2.39 m/s Uncertainty Value (K) = 1.3 m/s Measured values were determined according to the procedures outlined in EN 836. Model 04056 Sound Power Level This unit has a guaranteed sound power level of 95 dBA, which includes an Uncertainty Value (K) of 1 dBA. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-8064 1. Warning—read the instructions before servicing or performing maintenance. 2. - Page 9 120–2769 1. Toxic gas inhalation 4. Warning—disconnect the hazard—do not operate spark plug wire and read indoors. the instruction before servicing or performing maintenance. 2. Explosion hazard—stop 5. Hot surface/burn the engine and keep away hazard—do not touch from open flames when hot surfaces.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Install the handle. Cable tie Kickstand assembly Install the kickstand. Spring Wheel shaft, right Install the transport wheel shafts. Wheel shaft, left Transport wheel (optional) Install the transport wheels (optional). -
Page 11: Installing And Adjusting The Handle
Installing and Adjusting the Handle Parts needed for this procedure: Handle G017601 Cable tie Figure 3 1. Handle end Installing the Handle 2. Bolt, washer, and lock washer 1. Remove the bolts, locknuts, and washers securing the bottom of the handle arms to each side of the machine 5. -
Page 12: Installing The Kickstand (Models 04054 And 04056)
1. Kickstand 3. Spring stud 2. Spring bracket 4. Spring (Models 04054 and 04056) 3. Mount the kickstand to each side of the frame with Parts needed for this procedure: a bolt, lockwasher, spacer, flat washer, and locknut (Figure 6). -
Page 13: Installing The Transport Wheels (Optional)
Figure 7 1. Right wheel shaft 4. Torque the shaft to 88 to 101 N-m (65 to 75 ft-lb). G017591 5. Repeat the procedure on the left side. Figure 8 1. Locking clip 3. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured Installing the Transport in the groove on the axle shaft. -
Page 14: Product Overview
Product Overview Controls Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure Grasp the basket by the top lip and slide it onto the basket mounting rods (Figure 9). G017592 Figure 10 1. Traction-drive lever 5. Service brake 2. -
Page 15: Parking Brake
Reel-drive Lever The reel-drive lever (Figure 13) is located on the right front corner of the machine. The lever has 2 positions: Engage and Disengage. Move the lever forward to engage the reel or rearward to disengage the reel. G016976 Figure 11 Parking Brake G016978... -
Page 16: Specifications
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 17: Operation
Operation DANGER In certain conditions, gasoline is extremely Note: Determine the left and right sides of the machine flammable and highly explosive. A fire or explosion from the normal operating position. from gasoline can burn you and others and can damage property. -
Page 18: Breaking-In The Machine
break-in; refer to Adjusting the Service/Parking Brake (page WARNING 27). Gasoline is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and Checking the Interlock Switch illness. Operation • Avoid prolonged breathing of vapors. • Keep face away from nozzle and gas tank or CAUTION conditioner bottle opening. -
Page 19: Starting And Stopping The Engine
Starting and Stopping the Transporting the Machine Engine 1. If the machine is equipped with the optional transport wheels, push the kickstand down with your foot and Note: For illustrations and descriptions of the controls pull up on the handle to raise the rear of the machine referenced in this section, refer to the Controls (page 14) and install the transport wheels. -
Page 20: Operating Tips
Operating Tips position, stop the engine, and push the reel-drive lever into the Disengaged position. 5. Empty the grass basket of clippings, install the grass Before Mowing basket, and commence the transport operation. • Ensure that the machine is carefully adjusted and is set evenly on both sides of the reel. -
Page 21: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 20 hours • Clean the fuel filter and cup. •... -
Page 22: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check the fuel level. Check the engine oil level. -
Page 23: Lubrication
Lubrication Greasing the Machine Service Interval: Every 25 hours Lubricate the 13 grease fittings on the machine using a #2 multipurpose, lithium-based grease. A hand-operated grease gun is recommended for best results. G016981 The grease fitting locations are as follows: Figure 19 •... -
Page 24: Engine Maintenance
Engine Maintenance Checking the Engine-oil Level 1. Position the machine so that the engine is level, and clean the area around the oil-level gauge (Figure 22). Servicing the Engine Oil Service Interval: After the first 20 hours—Change the engine oil. Before each use or daily—Check the engine-oil level. -
Page 25: Changing The Engine Oil
Changing the Engine Oil 1. Start and run the engine for a few minutes to warm the engine oil. 2. Place a drain pan at the rear of machine, under the drain plug (Figure 22). 3. Remove the drain plug. 4. -
Page 26: Replacing The Spark Plug
Replacing the Spark Plug Fuel System Maintenance Service Interval: Every 100 hours Use an NGK BR6HS spark plug or equivalent. The correct air gap is 0.6 to 0.7 mm (0.024 to 0.028 inch). Cleaning the Fuel Filter 1. Pull the molded wire off the spark plug (Figure 26). Service Interval: After the first 20 hours Every 100 hours 1. -
Page 27: Electrical System Maintenance
Brake Maintenance Electrical System Maintenance Adjusting the Service/Parking Brake Servicing the Interlock Switch If the service/parking brake slips when operated, an Use the following procedure if the switch needs adjustment adjustment is required. or replacement. 1. Engage the service brake, push in on the parking brake 1. - Page 28 Figure 33 1. Service/parking brake 2. Front jam nut Figure 31 cable 1. Rear pressure on the service-brake lever 5. Close the cover and secure the retainer. 3. Loosen the retainer securing the V-belt cover and pivot the cover open (Figure 32). G016991 Figure 32 1.
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Page 29: Belt Maintenance
Belt Maintenance 5. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the threads engage in the insert. Adjusting the Belts Note: The gap allows visual alignment of the bolts to the threaded inserts. - Page 30 Adjusting the Primary V-Belts B. Tighten the nut to lock the adjustment. 4. Install the belt cover by placing it in position. 1. To adjust the belt tension on primary V-belts, first check the adjustment of the traction control; refer 5.
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Page 31: Replacing The Differential Belt
Figure 41 G016992 Figure 40 1. Differential cover sections 3. Right rear bearing housing 2. Front clutch housing 1. Locknut 3. Idler pulley 2. Belt guide 4. Idler arm 5. Loosen the idler pulley mounting nut on the differential idler pulley and pivot the idler pulley counterclockwise 7. -
Page 32: Controls System Maintenance
Controls System Cutting Unit Maintenance Maintenance Leveling the Rear Drum to the Reel Adjusting the Traction Control 1. Position the machine on a flat, level surface, preferably If the traction control does not engage or it slips during a precision steel work plate. operation, an adjustment is required. -
Page 33: Adjusting The Bedknife To The Reel
5. Insert the 0.05 mm (0.002 inch) shim between the marked blade and the bedknife edge at the point where the marked blade crosses the bedknife edge. 6. Turn the right bedbar adjusting screw until you feel light pressure (i.e. drag) on the shim by sliding it side-to-side (Figure 45). -
Page 34: Adjusting The Height Of Cut
Adjusting the Height of Cut 1. Verify that the rear roller is level and that the bedknife-to-reel contact is correct. Tip the machine back on the handle to expose the front and rear rollers and the bedknife. 2. Loosen the locknuts securing the height-of-cut arms to the height-of-cut brackets (Figure 47). -
Page 35: Adjusting The Cut-Off Bar
Adjusting the Grass Shield Note: The bar is adjustable to compensate for changes in turf conditions. Adjust the bar closer to the reel Height when the turf is extremely wet. By contrast, adjust the bar further away from the reel when turf conditions are Adjust the shield to ensure proper grass clipping discharge dry. -
Page 36: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Greensmower Cutting Unit Setup Matrix Bedbars: Standard and Optional Part Number Description Mower Aggressiveness Comments 120-2682-03 Less Standard Greensmaster 800 Standard Greensmaster 800 112-9281-01 Standard Greensmaster... -
Page 37: Servicing The Bedbar
Rollers: Standard and Optional Part Number Description Mower Diameter/Material Comments 99-6240 Narrow Wiehle Greensmaster 800 50.8 mm (2.0 inches) Standard, 0.20 inch Aluminum spacing 99-6241 Narrow Wiehle Greensmaster 1000 50.8 mm (2.0 inches) Standard, 0.20 inch Aluminum spacing 88-6790 Wide Wiehle Greensmaster 1000 50.8 mm (2.0 inches) More penetration, 0.43... -
Page 38: Storage
Cover the machine to protect it and keep it clean. backlapping machine, into the square hole in the center of the reel pulley. 3. Backlap according to the procedure in the Toro Sharpening Reel and Rotary Mowers Manual, Form 80-300 DANGER Contact with the reel or other moving parts can result in personal injury. - Page 39 Notes:...
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Page 40: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.