Fixed single-point extractive gas transmitter (62 pages)
Summary of Contents for Honeywell SMV800 SmartLine
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SMV800 SmartLine Multivariable Transmitter User’s Manual 34-SM-25-03 Revision 10 February 2023 Honeywell Process Solutions...
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In no event is Honeywell liable to anyone for any indirect, special, or consequential damages. The information and specifications in this document are subject to change without notice.
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Experion Knowledge Builder. • For Honeywell’s TotalPlant Solutions (TPS), you will need to supplement the information in this document with the data in the PM/APM SmartLine Transmitter Integration Manual, which is supplied with the TDC 3000 book set. (TPS is the evolution of the TDC 3000).
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Smart Field Communicator Model STS 103 Operating Guide, Document # 34-ST-11-14 Patent Notice Honeywell SMV800 SmartLine Multivariable Transmitter family is covered by one or more of the following U. S. Patents: 5,485,753; 5,811,690; 6,041,659; 6,055,633; 7,786,878; 8,073,098; and other patents pending.
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Symbol Descriptions and Definitions The symbols identified and defined in the following table may appear in this document. Symbol Definition ATTENTION: Identifies information that requires special consideration. TIP: Identifies advice or hints for the user, often in terms of performing a task.
1 Introduction 1.1 Overview This section is an introduction to the physical and functional characteristics of Honeywell’s family of SMV800 SmartLine Multivariable Transmitters. 1.2 Features and Options SMV800 SmartLine Multivariable Transmitter is available in a variety of models for measuring three process variables and calculating volumetric and mass flow rate for gas, steam and liquids.
The measured values and calculated flow may be read by a connected Host. Available communication protocols are Honeywell Digitally Enhanced (DE) and HART, Modbus RTU. Digital or Analog (4-20ma) output modes are available. SMV800 measures Process Temperature from an external RTD or Thermocouple.
An optional 3-button assembly is available to set up and configure the transmitter via the Display. In addition, a Honeywell SmartLine Versatilis is available for configuration of HART and DE devices . A Honeywell SMV Modbus host is available for configuration of Modbus devices.
Document # 34-SM-25-05, for safety certification requirements and details. 1.7 Transmitter Adjustments For HART and DE variants only, Zero and Span adjustments are possible in SMV800 SmartLine Multivariable Transmitters with the optional three-button assembly located at the top of the...
1.9 Universal Temperature Sensor Option Licensing In a standard device, only RTD temperature sensor types may be used for measuring Process Temperature. The Universal Temperature Sensor option can be enabled after the transmitter is shipped by purchasing and activating a license, to expand the selection of temperature sensor types to include thermocouples.
2 Application Design 2.1 Overview This section discusses the considerations involved with deploying a Honeywell SMV800 SmartLine Multivariable Transmitter in a process system. The following areas are covered: • Safety • Input and output data • Reliability • Environmental limits •...
Table 6 - SMV800 Modbus Standard Diagnostics Messages - Critical Critical Diagnostics Modbus Configuration Host Display Diagnostic Failure Comm Module RAM Failure ROM Failure Program Flow Failure Config Data Corrupt Pressure Sensor Comm Timeout Meter Body Comm Temp Sensor Comm Timeout Temp Sensor Comm Comm Vcc Failure Comm VCC Fault...
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Sensor Unreliable Communication Meter Body Comm Tamper Alarm Low Supply Voltage Supply voltages Device Warm Reset Display Communication Failure Display NVM Corrupt Display Setup Communication Module VCC Failure Transmitter Supply Failure Totalizer Reached Max. Value Totalizer Reached Max. Value Sensor Over Temperature Meter Body Temp Sensor Input Open Temp Input...
Reset / Forgot password option is supported where user can send the serial number of the device to Honeywell Technical Assistance Center and get the password code. Then user can enter this code to reset the password.
3 Installation and Startup 3.1 Installation Site Evaluation Evaluate the site selected for the SMV800 SmartLine Multivariable Transmitter installation with respect to the process system design specifications and Honeywell’s published performance characteristics for your model. Some parameters that you may want to include in your site evaluation are: •...
4 Mounting SMV800 SmartLine Temperature Transmitters 4.1 Summary Transmitter models can be attached to a 2-inch (50 millimeter) vertical or horizontal pipe using Honeywell’s optional angle or flat mounting bracket; alternately you can use your own bracket. Figure 4 shows typical bracket-mounted transmitter installations.
2. Align the appropriate mounting holes in the Transmitter with the holes in the bracket. Use the bolts and washers provided to secure the Transmitter to the bracket. Transmitter Type Use Hardware SMA/SMG Alternate mounting holes in the ends of the heads 3.
4.5 Piping SMV800 Transmitter The actual piping arrangement will vary depending upon the process measurement requirements. Process connections can be made to standard 1/4-inch NPT female connections on 2-1/8 inch centers in the double¬-ended process heads of the transmitter’s meter body. Or, the connections in the process heads can be modified to accept 1/2 inch NPT adapter flange for manifolds on 2, 2-1 /8, or 2- 1 /4 inch centers The most common type of impulse pipe used is 1/2 inch schedule 40 steel pipe.
Figure 10 – Transmitter location below the tap for liquid or steam flow measurement Attention: For liquid or steam, the piping should slope a minimum of 25.4 mm(1 inch) per 305 mm (1 foot). Slope the piping down towards the transmitter if the transmitter is below the process connection so the bubbles may rise back into the piping through the liquid.
Figure 11 – HART and DE Transmitter Operating Ranges Refer to the instructions included with the kit for removal and replacement procedures. SMV800 Transmitter User’s Manual Page 18 Revision 10...
5 Conduit Entry Connectors, Plugs and Adapters 5.1 Procedures It is the user/installer’s responsibility to install the transmitters in accordance with national and local code requirements. Conduit entry plugs and adapters shall be suitable for the environment, shall be certified for the hazardous location when required and acceptable to the authority having jurisdiction for the plant.
Figure 12–DE Single Input Wiring Diagram NOTE: 1. No conduit connectors or plugs come installed in the housings. All housings come with temporary plastic dust protectors (red) installed and are not certified for use in any installation. 2. After wiring the Transmitter as outline in the next sections, torque the screws to 1.1 Nm (10 lb-in).
Loop wiring is connected to the Transmitter by simply attaching the positive (+) and negative (–) loop wires to the positive (+) and negative (–) terminals on the Transmitter terminal block in the Electronics Housing shown in Figure 14 Connect the Loop Power wiring shield to earth ground only at the power supply end.
Transmitter installation in non-intrinsically safe areas and for intrinsically safe loops in hazardous area locations. If you are using the Transmitter with Honeywell’s TPS system, see PM/APM SmartLine Transmitter Integration Manual, PM12-410, which is part of the TDC 3000 system book set.
The positive and negative loop wires are connected to the positive (+) and negative (–) terminals on the terminal block in the transmitter electronics housing. Barriers can be installed per Honeywell’s instructions for transmitters to be used in intrinsically safe applications.
Wiring details for SMV Modbus terminal block has been summarized below: Figure 17 – Wiring Details for SMV Modbus Terminal Block Table 10 – Wiring details for SMV Modbus Terminal Block Terminal Number Description Power Supply input +ve Power Supply input -ve (Return) Modbus (RS-485) A Modbus (RS-485) B Temperature Sensor Input...
network), can cause communication failure. For improved performance, DC termination is recommended. Ensure power lines & Modbus communication lines are not swapped during installation/ maintenance. NOTE: After wiring the Transmitter as outline in the next sections, torque the screws to 1.1 Nm (10 lb-in) 5.4 SMV Modbus Transmitter Connection to a PC based Modbus (RS-485) Host...
5.4.1 Digital System Integration Information DE transmitters that are to be digitally integrated to Honeywell’s Total Plant Solution (TPS) system will be connected to the transmitter interface module in the process manager, advanced process manager or high performance process manager through a Field Terminal Assembly (FTA).
6 Explosion Proof Conduit Seal When installed as explosionproof in a Division 1 Hazardous Location, keep covers tight while the Transmitter is energized. Disconnect power to the transmitter in the non- hazardous area prior to removing end caps for service. When installed as non-incendive equipment in a Division 2 hazardous location, disconnect power to the transmitter in the non-hazardous area, or determine that the location is non- hazardous before disconnecting or connecting the transmitter wires.
Use applicable communicator to establish communications with the transmitter. For HART and DE transmitter use the SmartLine Versatilis Modem and application. For Modbus, use Honeywell’s SmartLine Modbus manager PC application. While reading the transmitter’s output on a communication tool or a voltmeter, position the transmitter so the output reading is at or near zero, and then completely tighten the mounting bolts.
The actual steps in a startup procedure vary based on the type of transmitter and the measurement application. In general, the procedures in this section are based on using Honeywell SmartLine Versatilis Modem and application for HART and DE transmitters and Modbus host/EPKS HS/RTU 2020 for a Modbus transmitter to check the transmitter input and output under static process conditions and adjust as required initiating full operation with the running process.
8.1.3 Output Check Procedures NOTE: The following procedure is not applicable for Modbus transmitter. The Output Check comprises the following procedures: • The Loop Test procedure checks for continuity and the condition of components in the output current loop. • The Trim DAC Current procedure calibrates the output of the Digital-to-Analog converter for minimum (0%) and maximum (100%) values of 4 mA and 20 mA, respectively.
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1. Refer to Figure 19 for test connections. Verify the integrity of electrical components in the output current loop. 2. Establish communication with the Transmitter. For these procedures, the values of components in the current loop are not critical if they support reliable communication between the Transmitter and the Toolkit.
9 Operation 9.1 Overview This section provides the information and processes involved for Modbus, Digitally Enhanced (DE) and HART operation using the 3-button option. 9.2 Three Button Operation The SMV800 optional three-button interface provides a user interface and operation capability without opening the transmitter.
9.2.1 Menu Navigation The user must press button to call up the Main Menu. To exit the Main Menu and return to the PV display screen, select <EXIT>. When on a lower-level menu, return to the menu above by selecting <Return>. Alternately, the (up) and (down) buttons can be pressed simultaneously to return to the menu above.
9.2.3 Editing a Numeric Value Editing of a numeric value is a digit-by-digit process, starting with the left-most digit. 1. Press to begin the edit process. 2. The Display will show the current value of the item in a pop-up window in the middle of the screen ...
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Level 1 Level 2 Level 3 Set Time Stamp DP Zero Correct DP LRV Correct DP URV Correct DP Reset Correct SP Zero Correct SP LRV Correct Calibration SP URV Correct For details go to the Calibration Menu table. SP Reset Correct Temp Cal Pts ** Temp Cal Lo Corr Temp Cal Hi Corr...
Table 14 – Diagnostics Menu All Diagnostics menu items are Read Only (Italics). Key: Parameters in Italics are read-only. * HART only ** HART and DE *** HART and Modbus <Return> Return to the Level 1 menu Active Diags Lists the number of active Read only diagnostics Meter Body...
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DP Zero Correct EXCESSIVE: Input applied Read only EXCESSIVE exceeds 5% of URL). DP Span Correct EXCESSIVE: Input applied Read only EXCESSIVE exceeds 5% of expected value (as defined by URV). Meter Body Input MB OVERLOAD: Input to meter Read only MB OVERLOAD body is too high Meter Body Temp...
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Display Setup NVM Corrupt: The Display Read only NVM Corrupt memory is corrupt Flow Divide by 0 ACTIVE: One or more flow Read only ACTIVE parameters have been entered incorrectly causing a divide by zero error in the flow calculation. Flow Sqrt of Neg ACTIVE: One or more flow Read only...
Table 15 – Display Setup Menus <Return> Return to the Level 1 menu <Return> Press to enter Adjust the LCD contrast level. Range from 0 to 9. menu selection and to Default: 5 Contrast Set Contrast select number. ...
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This selection determines the units of the values shown on the ftH2O @ 68F following menu items: gf /cm2 • Enter LRV inH2O @ 39F • Enter URV inH2O @ 60F • Set LRV inH2O @ 68F • Set URV inH2O @ 0C •...
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m3/h This selection determines the m3/min units of the values shown on the m3/sec following menu items: m3/day Flow URL gal/min Flow URV gal/h Flow LRV Cutoff Hi Lim gal/day Cutoff Lo Lim l/min ft3/min ft3/sec ft3/h Press to enter bbl/day gal/s menu selection...
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<Return> Press to None enter menu selection Select the Screen format from and to Screen Format PV & Bar Graph the list. select from list. PV & Trend to enter Diff. Pressure Meter body Temp Select the Process Variable (PV) Loop Output that will be shown this screen.
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atm , bar, ftHO @ 68ºF gf / cm2 inH2O @ 39ºF inH2O @ 60ºF inH2O @ 68ºF inHg @ 0ºC Select the Display Units for Display Unit kgf/cm2, kPa, the selected PV. mbar mmH2O @ 4ºC mmH2O @ 68ºF mmHg @ 0ºC Press ...
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Note: Scaling only affects the value shown on the display, it does not affect the Loop Output 1. Linear scaling of the displayed PV value When “Linear” is selected for PV Scaling, the Display will scale the selected PV input according to the following formula: ((PV value –...
Table 16 – Calibration Menus <Return> Return to the Level 1 menu Write hours, Set Time minutes, years Hour, Minute, Year, Month, Day Stamp *** month, day Set Time Stamp* Hour, Minute, Year, Month, Day DP/SP Zero Do DP/SP Zero Execute these methods to perform a user zero Correct Correct...
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Table 16 Continued.. This selection will calibrate the loop zero output to 4.000 mA. Connect a current meter to the Press to transmitter to monitor the loop output. When you press Enter, the transmitter will set enter menu Trim Zero the loop output to 4 mA.
Disabling sets the loop and to select Disabled output and burnout levels NAMUR from list to to the Honeywell levels Output ** Enabling sets the loop enter Enabled output and burnout levels to the NAMUR levels...
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Press to enter menu Turn around delay for the device selection TurnAroundDelay and to select number. to enter and shift to Modbus Setup (Modbus only) next digit Press to enter menu Parity for the device …continued (None, Even, Odd) selection Parity...
Table 19 – Pressure Setup Menus <Return> Device DP Unit Differential Pressure device variable Device SP Unit unit, Static Pressure device variable Device MBT Unit unit, Meter body Temperature unit Press to enter DP Damping sec Damping constant value for DP and Pressure Params SP Damping sec...
Table 20 – Temperature Setup Menus <Return> Device PT unit ##. # Temperature Device variable unit Selection applies digital filtering to T Damping suppress noise effects on the PV. ##. # The limits for this value are 0.0 to 32.0 seconds When enabled, adds a constant bias Press ...
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Enter the current year. Year # # # # This item will only be visible if no Install Date has been written to the transmitter. Select the current month. Month January - This item will only be visible if no Install Date has December been written to the transmitter.
Table 21 – Flow Setup Menus Press to enter Enter a value for damping for the flow output. Entries may be any value from 0.00 menu selection and to select to 100.00 seconds. Fl Damping sec number. to enter and shift to next digit Displays the engineering units currently selected in the Display Common Setup for...
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Press to enter Flow base unit when user selects a custom Base Unit *** unit. Unit from which the custom unit is menu selection and to select derived. Flow Conversion factor when user selects a number. Parameters to enter and shift custom unit.
Table 22 – Totalizer Setup Menus Send a command to the HART board to start Start Totalizer the totalizer. Send a command to the HART board to stop Stop Totalizer Press twice the totalizer. Totalizer Mode Send a command to the HART board to reset to select and Reset Pos Value the positive totalizer value.
The software revision of the Comm Module Read Only The communications protocol of the transmitter: Module HART: HART protocol Protocol Read Only DE: Honeywell DE protocol Modbus: Modbus protocol <Return> Firmware Version The firmware version of the Pressure Module Read Only Read Only...
4. Verify that the PV output is now 20 mA. Use SmartLine Versatilis Modem and application to make adjustments to an SMV800 SmartLine Multivariable Transmitter for HART and DE models, and Honeywell Modbus configuration tool for Modbus. Alternately, certain adjustments are possible through an Experion Station or Universal Station, if the SMV800 is digitally integrated with either of these stations.
9.3.1 De and Analog Differences Failsafe operation is somewhat different between DE and analog operation: • Analog operation – Upscale failsafe drives the Transmitter output to 21.8 mA. Downscale failsafe drives the Transmitter output to 3.8 mA. • DE operation – Upscale failsafe causes the Transmitter to generate a + infinity digital signal (HEX +FFFF).
Table 24 – HART and DE Failsafe and Write Protect Jumpers Jumper Description Arrangements Failsafe = UP (High) Write Protect = OFF (Not Protected) Failsafe = DOWN (Low) Write Protect = OFF (Not Protected) Failsafe = UP (High) Write Protect = ON (Protected) Failsafe = Down (Low) Write Protect = On (Protected) 9.3.3 Modbus AC Termination and Write Protect Jumper...
Figure 22 – Loading AC termination enable and write protector jumper for Modbus (RS-485) Table 25 – AC Termination and write protector jumpers for Modbus Jumper Description Arrangements AC termination = OFF (Disabled) Write Protect = OFF (Not Protected) AC termination = ON (Enabled) Write Protect = OFF (Not Protected) AC termination = ON (Enabled) Write Protect = ON (Protected)
9.4 Monitoring the Displays This section describes the information shown on the operator screens of the Display. 9.4.1 Displays As shown in Figure the Display provides three formats. Table 26 lists and describes the fields in each of the three Display formats. Essentially, all three formats provide the same information, but with the following differences: •...
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Maintenance Mode is active ( applicable in Modbus) This indicator is set by the Experion DCS. When this Mode is active, a screen with the text “Available for Maintenance” will be inserted into the normal screen rotation to make it easy to identify transmitters that are available for maintenance.
Display Indicator What It Means Process Variable Tag User Configurable. This field has 14 characters Engineering Units User Configurable. This field has 8 characters Pressure: Temp: Mass FI Volume FI Units: Units: Table 27 Table 27 ftH2O @ 68 for Mass Flow for Volume K (Kelvin)
10 Maintenance 10.1 Overview This section provides information about preventive maintenance and replacing damaged parts. The topics covered in this section are: • Preventive maintenance of Meter Body Barrier Diaphragms and process piping to Transmitter. • Replacement of damaged parts such as Transmitter Printed Wiring Assembly (PWA) and Meter Body.
8. Inspect but do not touch Barrier Diaphragm for signs of deterioration, corrosion, and distortion. 9. If Barrier Diaphragm is distorted or coated with process residue, contact Honeywell for assistance. 10. To reassemble Process Heads, install new O-ring in each Process Head.
10.4 Replacing Communication Module This section includes the procedure to replace Communication Module. Transmitter does not have to be removed from service to replace Comm Module Please take appropriate steps to avoid ESD damage when handling Communication and Display Modules Refer to Figure 26 for parts locations.
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Module. 6. With the new Communication Module, connect Sensor Cable to connector “J4”. 7. Carefully insert Communication Module into Electronics Housing. Ensure that Sensor Cable is not pinched. 8. Tighten the two Communication Module retaining screws. 9. Refer to Section 9.3 to change the FAILSAFE, READ/WRITE, and SIM-ON/SIM-OFF (Fieldbus only) configuration settings.
10.5 Replacing Meter Body Meter body can be replaced by following the steps below. 1. Save or record device configuration data. 2. Turn off Transmitter power. 3. Remove Transmitter from service and place it in a clean area before disassembling. 4.
9. Carefully turn the complete meter body counterclockwise to unscrew it from Electronics Housing. 10. Remove the nuts from bolts that hold Process Heads to Meter Body. 11. Remove Process Heads and bolts. 12. Remove the gaskets or O-rings from the process heads. 13.
19. Tighten Set Screw. 20. Loosen Set Screw by half turn. 21. Rotate Electronics Housing to the desired position (caution, do not rotate more than 180° to prevent damage to Sensor Cable). 22. Carefully align and connect Sensor Cable Connector to connector “J4” at the bottom of Communication Module.
11.1 Recommendations for Transmitter Calibration SMV800 requires Pressure Calibration and Temperature Calibration. SMV800 SmartLine Multivariable Transmitter does require calibration after years in operation to maintain accuracy performance. Calibration of a process-connected Transmitter does not always generate the best result due to process noise and stability. It is recommended to conduct calibration in a laboratory environment using certified precision equipment.
However, this section covers the diagnostic messages that indicate critical conditions. Other than the critical conditions, additional detail is not provided. If you require assistance, contact your distributor or Honeywell Technical Support. DE messages are covered in SCT3000 Guide (34-ST-10-08) and HART messages are covered in 34-SM-25-06, Modbus in 34-SM-25-09.
12.3 Fault Conditions and Recommended Corrective Actions Table 29 – Fault Conditions and Recommended Corrective Actions Recommended Corrective Condition Analysis Action Meter Body fault. Use a HART or DE or Modbus Cycle power to the Transmitter. Tool to read the detailed status If the problem continues to occur, A critical failure has information from the transmitter.
13 Parts List 13.1 Overview Individually saleable parts for the various Transmitter models are listed in this section. Some parts are illustrated for identification. Parts are identified and listed in the corresponding tables as follows: • Individually saleable parts are indicated in each figure by key number callout. •...
1-10 10-100 100-1000 Part Number Description Figure No. Units Units Units Meter Body Specify number SMV800 Models Figure 35 from nameplate Figure 32 – Angle and Flat Brackets Table 31 – Angel and Flat Brackets Parts (Refer to Figure 32) Key No.
Figure 33 – Electronic Housing, Display End Table 32 – Transmitter major Assemblies (Refer to Figure 33, Figure 34 & Figure 35) Quantity Part Number Description Per Unit 50049858-501 End Cap (Aluminum, includes O-ring) 50049858-521 End Cap (Stainless Steel, includes O-ring) 50049832-501 End Cap, Display (Aluminum, includes O-ring) 50049832-521...
Table 34 - Parts for SMV800 Models - SMA810, SMA845 & SMG870, SMG890 Transmitter Body Part Number Description Qty/Unit Process Head Assembly Kits with PTFE Gaskets 51452864-010 Carbon steel head (zinc plated) without side vent/drain 51452864-012 Carbon steel head (zinc plated) with side vent/drain 51452864-020 Stainless steel head without side vent/drain 51452864-022...
Honeywell investigates all reports of security vulnerabilities affecting Honeywell products and services. To report potential security vulnerability against any Honeywell product, please follow the instructions at: https://honeywell.com/pages/vulnerabilityreporting.aspx Submit the requested information to Honeywell using one of the following methods: •...
Glossary Absolute Pressure American Wire Gauge Digital Enhanced Communications Mode Differential Pressure Inside diameter of pipe Orifice plate bore diameter at flowing temperature Inside diameter of orifice Digitally Enhanced Electromagnetic Interference Field Termination Assembly Gauge Pressure HART Highway Addressable Remote Transducer High Pressure (also, High Pressure side of a Differential Pressure Transmitter) Hertz Inches of Water...
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About This Manual ........iii General Piping Guidelines......23 Accuracy ........... 8 Glossary ..........108 Application Design ........8 Honeywell MC Toolkit ......16 Bracket Mounting ........18 Button operation during monitoring ..71 Input Sensor Wiring ........ 28 Install Flange Adapters ......23 Calibration ..........
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Telephone and Email Contacts ....iv Name Plate..........4 Three Button Operation with no Display Installed ..........64 Operation ..........39 Span Adjustments ............ 64 Zero Adjustments ............. 64 Changing the Default Failsafe Direction ....65 Three-Button Operation ......39 Three Button Operation with no Display Installed ..
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Phone: +(822) 799 6114 Fax: +(822) 792 9015 For more information To learn more about SmartLine Transmitters, visit https://process.honeywell.com Or contact your Honeywell Account Manager Process Solutions Honeywell 2101 City West Blvd Houston, TX 77042 Honeywell Control Systems Ltd Honeywell House, Skimped Hill Lane...