Buffalo Benelli Classica Series Instruction Manual

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CLASSICA26

E-BIKE INSTRUCTION MANUAL

R E A D A L L I N S T R U C T I O N S A N D W A R N I N G S B E F O R E U S I N G T H I S

P R O D U C T .

This manual provides important information on proper operation & maintenance. Every effort

has been made to ensure the accuracy of this manual. These instructions are not meant to

cover every possible condition and situation that may occur. We reserve the right to change

this product at any time without prior notice.

I F T H E R E I S A N Y Q U E S T I O N A B O U T A C O N D I T I O N B E I N G S A F E O R

U N S A F E , D O N O T O P E R A T E T H I S P R O D U C T !

D O N O T R E T U R N T H I S E B I K E T O T H E R E T A I L E R !

If you experience a problem, have questions or need parts for this product, call Customer

Service at 1-888-287-6981, Monday-Friday, 8 AM - 4 PM Central Time. A copy of the sales

receipt is required.

FOR CONSUMER USE ONLY – NOT FOR PROFESSIONAL USE.

KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR

FUTURE REFERENCE.

CALIFORNIA PROPOSITION 65

This product may contain chemicals, including lead, known to the

State of California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

Table of Contents

Summary of Contents for Buffalo Benelli Classica Series

Page 1 CLASSICA26 E-BIKE INSTRUCTION MANUAL R E A D A L L I N S T R U C T I O N S A N D W A R N I N G S B E F O R E U S I N G T H I S P R O D U C T .
Page 2: Year Limited Warranty
This warranty extends from the date of purchase, is offered only to the original owner, and is not transferable. This warranty applies only to Benelli by Buffalo Corp eBike CLASSICA26 or CLASSICA28 purchased through an authorized dealer or distributor.
Page 3 This protects the drive unit against overload and damage. Use only original Benelli by Buffalo Corp supplied battery packs approved for your eBike by the manufacturer. Using other battery packs can lead to injuries and pose a fire hazard. When using other battery packs, Benelli by Buffalo Corp shall not assume any liability and warranty.
Page 4 Always remove battery from Benelli by Buffalo Corp eBike before working on the bicycle or if you transport the bike by car or plane. Accidental activation of the bicycle drive system can result in serious injury. Battery pack and charger contain regulated materials and must be dispose in accordance with national and/or local laws.
Page 5 Whenever the drive assist system is turned OFF, you can pedal the bike normally. The drive system will not engage. The Benelli by Buffalo Corp Classica26/Classica28 is designed to be a city bike with the intended use for paved roads, gravel or dirt roads that are in good condition and on bike paths.
Page 6: Note To Parents
MAX WEIGHT OF RIDER 250 lbs REAR RACK 40 lbs (N/A on CLASSICA28) The Benelli by Buffalo Corp eBike Pedal Assist System assists you with up to 250 watts of power, which takes you up to the speed of 15.5 MPH. ...
Page 7 G E N E R A L W A R N I N G Like any sport, bicycling involves the risk of injury and damage. By choosing to ride a bicycle, you assume the responsibility for that risk, so you need to know — and to practice — the rules of safe and responsible riding and of proper use and maintenance.
Page 8 D I A G R A M 1.) Motor 2.) Tire 3.) Rim 4.) Front fork 5.) Brake 6.) Front Light Stem 7.) Stem 8.) Handle Bar 9.) Derailleur Shifter 10.) Saddle Post Clamp 11.) Seat Post 12.) Seat 13.) Rear Rack (Only Available on Benelli CLASSICA26) 14.) Fender 15.) Rear Light 16.) Spoke 17.) Internal Derailleur &...
Page 9 2.) Charge The Battery Once the bike is out of the box, put the kickstand down. Charging of the battery pack can be done on or off the bike. To remove the battery first insert the key into the keyhole near the battery and turn to unlock.
Page 10 The marking can be found at the end of the axel pedal that will be inserted into the pedal arm crank. Left Pedal must be tightened counter clockwise into left arm crank. Carefully tighten using the supplied pedal wrench until the pedal is fully tightened. Right Peal must be tightened clockwise into right arm crank (located on the same •...
Page 11 5.) Adjusting the Seat Height In order to obtain the most comfortable riding position and offer the best possible pedaling efficiency, the seat height should be set correctly in relation to the rider’s leg length. The correct saddle height should not allow leg strain from over-extension, and the hips should not rock from side to side when pedaling.
Page 12 When closed, quick-release levers must lie flat against the frame, fork and saddle clamp. Make sure that quick-release devices for the hubs point backwards when closed, as otherwise they could snag on obstructions when the bike is moving and open. This could lead to serious accidents. All quick-release devices must be tightened securely before you set off.
Page 13 6.) Check & Adjust Tire Pressure The size & pressure rating are marked on the sidewall of the tire. The most important part of this information for you is Tire Pressure. The best and safest way to inflate a bicycle tire to the correct pressure is with a bicycle pump that has a built-in pressure gauge.
Page 14: Check The Following Before Each Ride
8.) Check The Lights To turn on front headlight twist power shifting handle forward for about 2 seconds and return to original position. Front headlight should now be turned on. When ready to turn headlight off, twist power shifting handle forward again for 2 seconds and return to original position. CHECK THE FOLLOWING BEFORE EACH RIDE: Make sure the battery is fully charged and locked in the rear bike rack.
Page 15 Never ride your bike if the frame is warped or cracked. On no account should you attempt to repair damaged parts. This can lead to accidents. Replace defective parts before you ride the bike again. Accidents do happen. If you are involved in an accident or crash, have your bike checked by a professional bike workshop before riding it again.
Page 16 Never ride with a damaged bike fork. Do not attempt to repair a defective bike fork. This can lead to serious accidents. If you notice that the bike fork is warped or otherwise damaged, replace it before using the bike again. Avoid sudden changes in ground level and riding off road.
Page 17 The wheel can be attached to the frame and fork in a number of different ways. In addition to the standard systems in which the wheel is held on by axle nuts or quick-release devices, different types of floating axles exist. These can be held in place by a screw connection or different types of quick-release devices.
Page 18 TIRES A large number of different tire types exist. The bike's off-road capability and rolling resistance depend on tread profile. Only inflate the tire to the maximum permissible tire pressure as otherwise it may burst. Inflate the tire at least to the specified minimum air pressure. If the tire pressure is too low, the tire may detach from the rim.
Page 19 The first ride should be started with the Pedal Assist feature off and then slowly throttling to feel the engagement of the HUB motor. The Benelli by Buffalo Corp eBike Pedal Assist System supports you when riding, as long as you are pedaling. Without pedaling, there is no assistance. The motor output always depends on the amount of your pedaling power.
Page 20 eBike can also be ridden as a normal bicycle without assistance at any time, by either switching off the eBike system or setting the assistance level to “OFF”. The same applies when the battery pack is empty. The fundamental idea behind the Pedal Assist System is not only to be able to cover greater distances more quickly, but also do this comfortably.
Page 21 7. Accelerating From Stopped - The drive system utilizes more battery energy during it initial acceleration. Therefore, a commute with frequent starting and stopping will consume more energy, shortening range. You can extend your range by carefully managing your speed throughout the trip to avoid unnecessary starts and stops.
Page 22: Battery Power Indicator
TURN ON/OFF In order to power the LCD Display you must first hold the magnetic Benelli by Buffalo Corp key (that is provided) over the middle of the LCD Display. The electric system will magically turn on showing all the display features as seen in above “Picture 1”.
Page 23: Automatic Switch-Off
Automatic Switch-Off If you stop and do not move your Benelli by Buffalo Corp eBike for 5 minutes, the system switches off automatically. If you subsequently want to ride using the assistance, you will need to use your key and turn on the LCD display as mentioned above.
Page 24 Hub brakes Hub brakes are virtually maintenance-free as the brake block is inside the hub. If applied continuously for an extended period, hub brakes become very hot. This reduces the braking performance and ultimately complete failure of the brake. You should adapt your handling accordingly. Front Rim Brakes Your Benelli eBike is equipped with Front Tektro 857AL V-Brakes.
Page 25 Readjusting the Brake The brakes on your bike are set correctly at the factory or by your cycle dealer. The gap between the brake block and the rim is roughly 1 – 1.5 mm. However, as the brake blocks wear down the gap steadily increases and the brake lever must travel a greater distance to achieve the same braking effect.
Page 26 Readjusting The Rear Brakes After checking that the wheel does not easily run while the brake cable is being pulled, depress the brake lever about 10 times as far as the grip in order to run the brake cable (A) Depress about 10 times NOTE: If brake cable is not run in, it will need to be adjusted again after only a short period of use.
Page 27 Avoid operating the back-pedal brake continuously on long descents as the internal components of the brake system can become extremely hot which reduces braking performance. On long steep descents, always alternate between the rear wheel brake and the second brake (front wheel brake) to allow the rear wheel brake to cool down.
Page 28 Wear of Brake Pad Most brake pads for rim brakes come with grooves or notches. If these grooves are worn and can no longer be seen, this is normally a sign that the brake pad is worn. Do not ride your bike if the brake pads are worn.
Page 29 The bike chain must not be on the smallest chain ring at the front and the small outer rear sprocket wheel simultaneously. The bike chain must not be on the largest chain ring at the front and large inner sprocket wheel at the rear simultaneously. Otherwise the bike chain could jump off.
Page 30 NOTE: The gears can be changed when the pedals are turning. Very occasionally, the hub may produce a harmless noise which is caused by its internal cogs and stop notches. If you encounter resistance when turning the wheel, t he brake pads will need to be replaced or the hub will need to be lubricated.
Page 31 Next, turn the cable adjustment bolt (A) to align the red line (D) on the push rod with the end (C) of the hub axel. Cable Adjustment Bolt Push Rod End Of The Hub Red Line On The Push Rod Yellow Lines Yellow Part Of The Link Move the REVO-SHIFT lever from 3 to 1 then back to 3.
Page 32 Yellow marking lines appear at two points on the cassette joint. Use the line which is most clearly visible. If the yellow setting lines are not aligned, turn the cable adjustment bolt of the cassette joint to align the setting lines. After this, move the shifting lever again from 3 to 1 then back to 3, and re-check to be sure that the yellow setting lines are aligned.
Page 33 Bike chain Clean and lubricate your bike chain regularly. To prevent premature wear of the bike chain when using derailleur gears, select gears that keep the chain skew as marginal as possible. To check the wear in the bike chain, proceed as follows: Take the section of the chain that rests on the front chain ring between your thumb and forefinger.
Page 34 If the bike chain is worn, it can break and cause a crash. If your bike chain is worn, have it replaced by your specialist cycle shop before using the bike again. Battery Management Your battery is a 10.4AH Samsung Lithium-Ion Battery. The battery is sealed and maintenance free with no serviceable parts.
Page 35: Battery Information System
Observe the following points to increase the service life of your eBike Samsung Battery: Make sure that the battery is fully charged before you ride your bike for the first time or after you have not used it for a while. You should run the battery all the way down to empty for the first three charging cycles.
Page 36: Battery Holder
currently at press the “Push Button”. Information about the battery and its charge state is provided based on the number of LEDs that light up and the way in which they light up. The Battery Batteries are wear parts. Wear parts also come with a 1-year warranty. If the battery develops a fault during this period, your specialist cycle shop will of course replace it.
Page 37: Care And Maintenance
Please read this section to learn how to keep your Benelli by Buffalo Corp eBike performing like new. Keeping your eBike clean and free from dirt is essential regular maintenance routine. Dirt on and around seals and drive train components can cause premature wear and dirt on paint and ...
Page 38 part finishes can cause premature aging. If storing your bicycle outdoors under the elements, you must keep it covered with a cover to avoid rain, snow or dirt damaging your new bicycle. To clean your bicycle, follow these instructions: Your bicycle incorporates electrical components; it is advised when washing your bicycle you should first cover the throttle and battery terminals.
Page 39: Maintenance
• After washing, spray the bicycle down with fresh water. • Use the rags or towels to dry off the bicycle. Start by drying the frame first, followed by the components, the wheels, tires and then the drive train. • Once the drive train is dry, use a chain lube to lubricate the chain. NOTE: DO NOT allow care products or oils to come into contact with brake pads, brake discs and the rim's brake contact surfaces.
Page 40 Tires Due to their function, bike tires are subject to wear. This depends on how the bike is used and the rider can influence this significantly. Do not brake so sharply that the wheels lock. Check the tire pressure regularly. The maximum permissible tire pressure, and normally also the minimum permissible pressure, can be found on the tire wall.
Page 41: Hydraulic Oils And Lubricants
To increase the service life of the bike, clean the bike chains regularly and lubricate the chain. The chain should be lubricated at each of the links. You can turn the crank counter clockwise while lubricating each area of pivot. Have the chain replaced by a professional bike workshop once its wear limit has been reached.
Page 42: Maintenance Schedule
Clean and lubricate them regularly. MAINTENANCE SCHEDULE Have your Benelli by Buffalo Corp eBike serviced regularly. The schedule in the table below is a rough guide for cyclists who ride their bicycle between 500 - 1,000 Miles or 50 - 100 hours of use a year.
Page 43 ...
Page 44 Tightening Torques For Screw Connections Only use provided tools or appropriate tools for assembly. A torque wrench for example, to tighten the screw connections as otherwise the screws could shear off or break. NOTE: If you tighten screws too tightly, this could damage the components. You should therefore always observe the prescribed tightening torque.
Page 45 Model Benelli C LASSICA26 Max. S peed 15.5 M PH w / P edal A ssist Battery R ange Up T o 4 5 M iles Charge ...
Page 46 REAR D ERAILLEUR FRONT C HAIN W HEEL alloy, i ntegrated BRAKES Front T ektro 8 57AL V -‐ b rake, R ear S himano R oller b rake CHAIN ...
Page 47: Parts Diagram
PARTS DIAGRAM ...
Page 48 ...
Page 49 2 0 1 6 0 8 ...

This manual is also suitable for:

Benelli classica26 Benelli classica28