Disc Replacement - Polaris RZR XP 1000 2017 Service Manual

DISC REPLACEMENT

1. Remove rear brake caliper (see Chapter 9 – Caliper
Removal, page 9.27).
2. Remove wheel hub cotter pin
w
washers .
3. Remove the hub assembly from the vehicle and
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remove the four bolts retaining the disc to the hub.
4. Clean the wheel hub mating surface and install new
disc on wheel hub.
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5. Install new bolts and torque to specification.
CAUTION
Always use new brake disc mounting bolts. The bolts
have a pre-applied locking agent which is destroyed
upon removal.
TORQUE
Brake Disc Mounting Bolts:
30 ft-lb (41 Nm)
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
6. Install wheel hub assembly, washers, and castle nut.
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, castle nut and
7. Install rear caliper (see Chapter 9 – REAR CALIPER
8. Field test unit for proper braking action before putting
Torque castle nut to specification and install a new
cotter pin.
TORQUE
Rear Wheel Hub Castle Nut:
110 ft-lbs (149 Nm)
SERVICE, page ). Bleed the brake system. (See
Chapter 9 – BRAKE BLEEDING / FLUID CHANGE,
page 9.11.
into service. Inspect for fluid leaks and firm brakes.
Make sure brakes do not drag when pedal is
released. If the brakes drag, re-check assembly and
installation.
BRAKE SYSTEM
9
9.31