Front Gearcase Installation; Front Gearcase Vent Line Routing - Polaris RZR XP 1000 2017 Service Manual

Table of Contents

FRONT GEARCASE INSTALLATION

1. Install the gearcase back into the vehicle through the

LH wheel well area, above the upper A-arm.

2. Lubricate the front gearcase splines with Anti-Seize.

3. Install the prop shaft onto the front gearcase input

shaft. Use a NEW spring pin in the front propshaft.

4. Install the four bolts

to the frame and torque to specification.

Front Gearcase Mounting Bolts:

35 ft-lbs (47 Nm)

5. Install the vent line

that secure the front gearcase

6. Connect the AWD wire harness.

7. Refer to FRONT DRIVE SHAFT - Drive Shaft

Installation, page 7.12 and install both front drive

shafts into the gearcase.

8. Add the proper lubricant to the front gearcase. Refer

to Chapter 2 for fluid fill and change information.

FLUID CAPACITY

Recommended Front Gearcase Fluid:

Demand Drive Fluid 2877922 (quart)

Capacity:8.5 oz (250 mL)

(fill on a level surface to bottom of threads on the fill

The front gearcase vent line starts at the front gearcase

and routes up the right side. The vent line is secured

by one retaining clip

the frame support

behind the radiator.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

and is routed through a hole in