Fuel Tank Installation Rzr Xp 4 1000 - Polaris RZR XP 1000 2017 Service Manual

10. Remove the Torx screws
retaining the lower rear close-off panel using a T40
Torx driver. Remove the panel from the vehicle.
o
11. Remove the nuts retaining the regulator and bolts
a
retaining the fuse box.
12. Remove the fuel tank vent line
13. Lift the rear of the fuel tank up first. Carefully pull the
fuel tank out of the vehicle.
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
u i
and push rivets

FUEL TANK INSTALLATION RZR XP 4 1000

1. Carefully reinstall the fuel tank assembly. Install the
2. Reinstall the fuel tank bracket and fasteners.
3. Install the vent line.
4. Reinstall lower rear close-off panel. Secure with
5. Reinstall the seat base frame and torque fasteners to
s
from the tank fitting.
6. Install regulator and fuse box to the block-off panel.
7. Install fuel tank strap screw. Torque screw to
8. Reinstall rear and front center console, shift knob and
9. Reinstall seat belt mechanism. Torque bolt to
inner tank bracket with the fuel tank to ensure the
bracket is inserted properly into the lower fuel tank
mount.
plastic rivets and torque screws to specification.
TORQUE
Block-off Panel Screws
8 ft-lbs (11 Nm)
specification.
TORQUE
Seat Base Frame fasteners
8 ft-lbs (11 Nm)
Torque fasteners to specification.
TORQUE
Regulator/Fuse Box fasteners
5 ft-lb (7 Nm)
specification.
TORQUE
Fuel Tank Strap Screw
8 ft-lbs (11 Nm)
screws.
specification.
FUEL SYSTEM
4
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