Front Gearcase Removal; Front Gearcase Disassembly / Inspection - Polaris RZR XP 1000 2017 Service Manual

FINAL DRIVE

FRONT GEARCASE REMOVAL

1. Raise and support vehicle
2. Place gear selector in neutral.
3. Refer to FRONT DRIVE SHAFT, page
remove both front drive shafts from the front
gearcase.
4. Remove the front section of the prop shaft (see
Chapter 7 – FRONT PROPSHAFT SERVICE,
page ).
5. Disconnect the wire harness for the front gearcase
and remove the harness from the retaining dart.
6. Remove the vent line from the front gearcase and
plug vent line fitting.
7. Remove the four bolts
to the frame.
8. Rotate front of gearcase up so the input shaft is
facing down. Lift and remove the gearcase from the
front LH wheel well area and slide it out of the vehicle
above the upper A-arm.
7.30
r
securing the front gearcase
FRONT GEARCASE DISASSEMBLY /
INSPECTION
1. Drain and properly dispose of gearcase fluid.
Remove any metal particles from the drain plug
and
magnet.
2. Remove the seven cover screws
w
cover plate
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
q
and remove the
assembly.
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