72-Point Continuous Monitor Vertex Continuous Monitor Symbols Symbol Description Power on Power off NOTICE Potential damage to the device or other property, maintenance procedures, and “refer to manual” instructions. Lifting instructions, low clearances, slipping/tripping hazards, minor corrosive dangers. Also used when defining personal protective equipment (gloves, dust masks, etc.)
72-Point Continuous Monitor EMC Considerations The following cable parameters must be considered: Your Honeywell Analytics continuous gas monitor Braid has been designed to comply with applicable Must have a minimum 90% coverage Electromagnetic Compatibility (EMC) standards Foil at the time of manufacture. The design includes When used with braid, provides filtering, shielding and bypassing techniques.
72-Point Continuous Monitor Connectors All qualification and certification of Honeywell Analytics products were achieved with high quality connectors, providing 360° shield coverage. These connectors generally had metal shells. Failure to properly secure the connector to the equipment will result in high emission levels.
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6.6 Manual Analyzer Override..................6-30 A Installation Drawings A.1 Introduction .........................A-2 B Specifications B.1 Introduction .........................B-2 B.2 Filter Compatibility......................B-3 B.3 Vertex General Specifications ...................B-4 B.4 Nominal Transport Times...................B-5 C Detectable Gases C.1 Detectable Gases ......................C-2 D Replacement and Consumable Items D.1 Consumables.......................D-3 D.1.1 Chemcassettes...
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F.1 Network Interface and Options .................. F-2 F.2 OLE for Process Control (OPC) Interface ..............F-3 F.2.1 Setting Up an OPC Client Application........F-3 F.3 Data Values Common to Fieldbus Networks ............F-7 F.3.1 Alarms and Faults....................F-7 Vertex Technical Handbook TOC-7...
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F.12 Ethernet/CIP (P/N1295-0519) .................. F-20 F.12.1 Configuring the IP Address ................F-22 F.13 RSView32 Active Display..................F-23 Set-Up Instructions....................F-23 G Line Integrity Test Option H Warranty Statement Chemcassette Device Warranty Statement ..............H-2 ® Chemcassette Warranty ....................H-3 ® Vertex Technical Handbook TOC-8...
• Storing the alarm information in a database www.honeywellanalytics.com The Vertex System provides fast response to a wide 1.1.2 General Safety range of gases. Each location may be up to 400 ft (122 m) from the Vertex System. The system uses Follow all installation and operational instructions to one or more of Honeywell Analytics’...
72-Point Continuous Monitor 1.2.1 Vertex Front Exhaust and Wiring Ports Sample Tubing Connections (detail) System Controls (behind screen) Pyrolyzer Analyzer Module Front Door Closed (detail) Universal Chemcassette ® Analyzer Analyzer Side Panel (exterior) Analyzer Front Analyzer Side Panel (interior)
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72-Point Continuous Monitor 1.2.2 Vertex Back Relay Wire Rear Main Raceway Power Data Acquisition Computer (rear) Main PLC ChemCam USB Hubs Relay Option Back of Chemcassette ® Module Vertex Technical Handbook...
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72-Point Continuous Monitor 1.2.3 Exhaust and Wiring Ports System Exhaust AC Input 0.5 in (12.7 mm) 0.75 in pipe thread tubing Alarm Wiring Conduit Plates - 4 in (101.6 mm) x 2 Vertex Technical Handbook...
72-Point Continuous Monitor 1.2.4 Module Front - Door Closed Protective panel over touch screen. Open to use. Slot Pyrolyzer Analyzer Tier 1 Tier 2 Analyzer Status LED Vertex Technical Handbook...
Slot 3 Slot 1 Slot 2 Tier 1 Tier 2 Tier 3 4 - Port Manifold Points - 1 thru 8 for multiple gas sampling Left to Right Section B.4, Nominal Transport Times for tubing length limitations Vertex Technical Handbook...
Analyzer DC and Pyrolyzer AC Set Supply Vacuum Power Switches with Indicators Power Distribution Module Rack Power Switch and Circuit Breaker Analyzer 24 VDC Power Hot Swap Data Acquisition Communications Drive Supplies Hard Drives Computer (DAq) Hub (Ethernet) Vertex Technical Handbook 1-10...
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72-Point Continuous Monitor Series 1 Units Analyzer Communications Analyzer DC and Pyrolyzer AC Hub (Ethernet) Power Switches with Indicators Power Distribution Module Rack Power Switch and Circuit Breaker Data Acquisition 24 VDC Power CD-RW Computer (DAq) Supplies Drive Vertex Technical Handbook 1-11...
. Caution: estrict access to t e ort to reduce t e ris o alicious so t are eing introduced. Vertex Technical Handbook 1-13...
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Touch Screen (COM 1) Internal Ethernet Network LCD Video Mouse Connection Keyboard Connection External Ethernet Network Modem Note: oto s o s a t ical ort configuration. ort and slot locations on our onitor a ar . Vertex Technical Handbook 1-14...
Module ® ChemCam USB Connection (option) Analyzer Communications (Ethernet) Analyzer 24V Power Supply Multifunction Connector Note: onnection secured slide latc . us u Circular Tubing Cable Carrier to o en. us do n to Harness close. Vertex Technical Handbook 1-16...
Fault Test Analyzers and Particulate Filters Restore Points Event List OnScreen Analyzer Keyboard Set Analyzer 4-20 mA Test Operation/Maintenance Window Stopping Project Authorized Configure Service Point Define and Assign Relays Profile Management- File Menu Other Menu Vertex Technical Handbook 1-19...
72-Point Continuous Monitor 1.4 Analyzer Modules Total Number Possible Installed The Vertex System is populated with one or more into Slots types of analyzer modules. Each system may Points Vertex contain Chemcassette modules or Pyrolyzer ® System modules. Modules are installed in slots on one of...
The system draws air simultaneously from all There are 72 inlets, one for each monitored location. locations. Two different types of flow are: One exhaust port is also located on top of the Vertex cabinet. • Transport flow: high-velocity, large-volume air movement through the lines •...
® contained, microprocessor controlled analyzer • Optics and electronics for the detection that occupies one slot in a Vertex tier. Sample system lines and the vacuum source are connected to the Chemcassette via a single 10-tube connector. ®...
72-Point Continuous Monitor 1.6.2 Stain Pattern The following chart shows the stain pattern of sample detection on the Chemcassette tape. ® Vertex Technical Handbook 1-23...
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The microprocessor in the Chemcassette analyzer module interprets the stain. It then calculates and stores a precise concentration level in the module’s memory. Gas concentrations are reported in parts-per-million (ppm), parts-per- billion (ppb) or milligrams-per-cubic-meter (mg/ Legacy Detection System Vertex Technical Handbook 1-24...
An acid filter is used on the common line to the pumps. Both types of filters are located in a removable filter block on the side of the Chemcassette module. An internal particulate filter ® protects each proportional valve. Vertex Technical Handbook 1-25...
The pyrolyzer module is similar to the standard Chemcassette module except that it detects ® The Vertex Pyrolyzer requires two adjacent slots nitrogen trifluoride (NF3). The sample passes on one tier and always occupies Slot 1 and 2. The through a high temperature heater (pyrolyzer) which...
Vertex System cabinet inside a sound-deadening enclosure to reduce noise. Three cooling fans circulate air over the pumps. The Vertex System draws cooling air in through a filter mounted on the pump module access door. Pump Status Indicator See Pump Status Indicator under Section 4.3.1...
72-Point Continuous Monitor 1.9 Multiple Gas Monitoring Each Vertex Analyzer module can monitor only one A Vertex System equipped with two or more types gas family (such as hydrides or mineral acids). of Analyzer modules can monitor more than one gas (or groups of gases such as hydrides or mineral acids) at a location.
72-Point Continuous Monitor 1.10 Control System 1.10.1 Data Acquisition Computer The data acquisition computer (DAq) is the central The Vertex control system is a redundant system processor for the Vertex System. It configures the consisting of a central data acquisition computer analyzers,...
72-Point Continuous Monitor 2.1 Introduction The installation and initial start-up procedure for the Vertex System consists of seven steps, described in this and the following sections: • 2.2 Surveying the Installation Site • 2.3 Optional Floor Mounting • 2.4 Installing Sample Lines / Filters •...
Allow clearance above the monitor for protected setting remote from the manufacturing installing sample lines. or storage locations that it monitors. You can place the Vertex System up to 400 ft. (122 m) from sample locations. Vertex Technical Handbook...
72-Point Continuous Monitor 2.3 Optional Floor Mounting 2.2.5 Sample Locations Before installing the Vertex System, evaluate the For added protection with optional floor mounts, sampling locations to determine if excessive dust prepare floor anchors to secure the base of the or moisture are present.
• Sample lines should not exceed 400 ft. (122 • If an analyzer is installed in the Vertex with m) in length. a Chemcassette tape, the optics may need • Route all lines as direct as possible to improve cleaning before activating a previously unused transport time.
filter type to use with each target gas. l a s er or a lea c ec a ter installing le lines. ee ection . ec ing le ines or t e lea c ec rocedure. Vertex Technical Handbook...
This section describes exhaust connections and installation. The Vertex System is equipped with a vacuum pump that is located in the bottom of the Vertex System cabinet. The pump exhaust line connects to the manufacturing facility central toxic exhaust system.
2.6 Electrical Power power module. Connect ground wire to the threaded stud on the side rail of the rack. The Vertex System requires a connection to a source of electrical power. An easily accessible See Figure 1. service disconnect/power switch must be installed...
72-Point Continuous Monitor Black (or Brown*) Green/Yellow or Green White (or Blue*) Figure 2 – Vertex Series 1 ® *Colors for European installation Figure 1 – AC Power Connection 2.6.2 Verifying Proper AC Power Connection Figure 3 – Vertex Series 2 ®...
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Figure 5 – Verifying Neutral Connection Verifying Operating Voltage: Touch the red multimeter lead to the line/hot connection and touch the black lead to the neutral (see Figure 6). The meter should display a voltage value of 230 VAC ±10%. Vertex Technical Handbook 2-10...
The directions and diagrams enclosed herein are intended to illustrate the proper installation and wiring of transformers designed to step-down or step-up site voltage to proper levels for Vertex ® operation. The information provided has been gathered from Sola/Hevi-Duty for use with their products as specified in this document.
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Line In - Neutral Line In - 480v H5 H6 Line In - Ground Line In - Neutral Line In - Ground To Vertex - Ground SHIELD To Vertex - Neutral To Vertex - Ground To Vertex - Line SHIELD...
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Secondary not required. OCP is required as shown below. Individual transformer overcurrent protection NOT REQUIRED Supply Voltage Transformer Branch Circuit Secondary feeding Overcurrent Load transformer meets Protector this requirement Pri. Sec. Vertex Technical Handbook 2-13...
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This information must be listed on the load without exceeding the temperature rise transformer nameplate. of the unit. • Maximum transformer enclosure temperature will not exceed 650C rise above a 400C ambient under full load. Vertex Technical Handbook 2-14...
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301 to 500 KVA 60 db • Transformers, 15 KVA to 500 KVA, shall incorporate a UL recognized 2200C insulation system and exhibit a maximum 1500C temperature rise above a maximum ambient of 400C under full load. Vertex Technical Handbook 2-15...
2.6.4 Power On/Off An internal rack power switch is located behind the touch screen door. After performing self-diagnostics, the Vertex System main screen opens and the system returns to the same state it was in prior to power down. Series 2 Rack...
72-Point Continuous Monitor 2.7 Data Acquisition System The data acquisition computer or DAq is the main computer in the Vertex System. System display and operator control are through an LCD touch screen with on-screen keyboard. The on-screen keyboard operates similar to a standard keyboard except when using modifier keys...
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Hooking keyboard to the front of the system To install the keyboard: 1. Open the display. 2. Remove keyboard from storage shelf. All Hook front of keyboard tray into slot under first tier cables are connected. of analyzers. Vertex Technical Handbook 2-18...
72-Point Continuous Monitor 2.7.2 Printer The Vertex System software can be programmed to print to either a network or local printer. To install a local printer, connect it to the parallel printer port as shown. You may also use the USB port. The correct printer driver must also be installed.
72-Point Continuous Monitor 2.7.3 External Network Connection The Vertex System can be connected to an external Ethernet network at the port shown. External Ethernet Connector External Ethernet Ferrite 2.7.4 Network Computer Security The Vertex relies on the RSView system of accounts and passwords to prevent unauthorized tampering as described in section 4.6.6 of this manual.
Appendix E, Optional Relay Speci- fications, for alarm relay voltage and contact rating guidelines. 2.8.1 Relay Contacts The Vertex System has form-A, single-pole, single-throw relays that activate external alarm devices. Contacts are available for each circuit to accommodate installation of external devices.
(CEMF) protection such upon request from Honeywell Analytics: as a suppression diode. 1998-0837 Calibration and Verification • Do not use the Vertex System power supply for external alarm power. 1998-0219 Detector Testing Protocols Note: a e sure all connections co...
3.7.6 Configure PLC PLC Relay Cards Relays per Card...
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Fault Relay Count alar rela definitions. ou c ange t e nu er o ault rela s t e current rela definitions eco e in alid and ust e redefined. Shift...
3.9 Verify Flow Rates and Supply Vacuum ains) a not e a le to ac ie e g. n t is case t e a i u ac ie a le sa le oint o rate s o n 3.9.2 Verify Flow Rates 3.9.1 Set Supply Vacuum (Series 2) Supply Vacuum Adjust...
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Flow (cc/min) Selection Pad Point Vacuum (in Hg) Vacuum Optional Line Integrity Test Option...
ut not included in t e configuration s ould e A NIN 3.12 Moving to a New Site turned off. Insure power is disconnected at the source prior to servicing alarm contacts. A NIN sample areas. For leak tight connections, fol low the instructions in the Installing Pump Exhaust Line section and the Remove Pump section.
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otate t e red ta o disconnect t is onto tu ing con de ress t e loc ta nector to t e o en on t e o er con osition and ull t e nector and ull to connector o lign t e orts on t e connector seat...
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en reconnecting t e anal er connect t e nal er o unications ca le to t e anal er first.
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ou a re lace a u en t e s ste laces it in stand . o not re lace an o erating...
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A NIN CAUTION fitting improperly installed or with one of the...
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o e serial co unication cards locat ed in slot ) do not a e atter ac u .
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o e ac u edia a c ange t e files to read and a require an additional ste o c anging ttri utes it in t e file ro erties to a e t e usa le. a a as fi s a...
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o not use canned air near rol er gas ased detectors t e alogenated gasses a trigger alar s. nstead use or a co ressed source t at is ree o oils and conta inants. e o e and clean one ort at a ti e to insure ro er orientation o tu ing.
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ent istor eac ti e t e o tion is in o ed. isting anal ers configured or ill e una ected.
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CAUTION fieldbus networks and the internet. These networks are not designed to resist cyberattack so their cabling must have rigorous physical isolation from malicious tra c.
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CAUTION System display and operator control is through an on screen keyboard or an optional external keyboard. OPC via Ethernet is not recommend ed for the primary safety system notification. CAUTION Tunnel OPC communication outside the er tex rack using secure software such as .
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AR I It is essential that Ethernet CIP clients which communicate with the ertex monitor the eart beat byte in word 0. This is because the M I DF T will continue to communicate if the ertex PLC ceases to run. External automation e uipment must be programmed to treat a failure of the heartbeat to increment as a complete loss of gas detection.
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CAUTION Protect both the remote station and the net work between it and the ertex monitor from unauthori ed contact. Software changes in crease the vulnerability of the ertex rack to malicious attack.