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Installation
NOTE:
Welding symbols
●
: 2-Plate spot welding
: 3-Plate spot welding
: 4-Plate spot welding
: MIG plug welding
: MIG fillet or butt welding
L= Welding length Unit: mm (in.)
( ): The number of welds
●
1. Clamp the new side frame rear end, and front side
frame, and measure the front compartment
diagonally.
2. Check the body dimensions.
Engine compartment (see page 4-3)
●
Engine/transmission mount position (see page 4-4)
●
Front wheelhouse lower member position (see
●
page 4-5)
Engine compartment and front floor under view
●
(see page 4-12)
Repair chart, top view (see page 4-14)
●
Repair chart, side view (see page 4-16)
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3. Tack weld the new parts and front bulkhead into
position.
4. Temporarily install the front subframe, and check the
front side frame position.
5. Temporarily install the front fender, hood, and door,
then check for differences in level and clearance.
Check the external parts fitting position (see page
4-10). If necessary, check the headlight and front
bumper positions. Make sure the body lines flow
smoothly.
Table of Contents
6. Do the main welding.
●
●
Weld the subframe rear bracket (A), side frame rear
end (B), and outrigger (C) to the dashboard lower
(D) and inside sill (E).
Weld the front side frame (F) and middle mounting
stiffener (G).
(5)
A
B
(3)
C
(9)
F
(5)
F
D
(2)
(1)
(6)
(4)
E
G
(6)
(9)
(cont'd)
3-15