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Cisco 10005 ESR Manual

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Maintaining the Cisco 10005 ESR
The Cisco 10005 ESR is configured to your order and ready for installation when
it arrives. After you install the system, you may have to perform specific
maintenance procedures to ensure the router operates properly. These routine
procedures include replacing the filter, upgrading system components, or
replacing field replaceable units (FRUs). This chapter contains the information
necessary to perform that maintenance for the Cisco 10005 ESR.
Detailed instructions are also shipped with FRUs and upgrade kits.
Note
System components fall into two categories: hot swappable components that do
not require you to power off the system before replacing them, and those
components that do require you to power off the system before you replace them.
For example, all line cards are hot-swappable and can be replaced without
powering off the system, but you must power off the system before replacing a
single power module or a single Performance Routing Engine (PRE).
To prevent alarms from activating, you must administratively shut down a line
Note
card before hot swapping it.
OL-1102-07
C H A P T E R
Cisco 10005 ESR Hardware Overview and Maintenance Guide
3
3-1

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Summary of Contents for Cisco 10005 ESR

  • Page 1 C H A P T E R Maintaining the Cisco 10005 ESR The Cisco 10005 ESR is configured to your order and ready for installation when it arrives. After you install the system, you may have to perform specific maintenance procedures to ensure the router operates properly. These routine procedures include replacing the filter, upgrading system components, or replacing field replaceable units (FRUs).

  • Page 2: Spare Parts

    Service providers may also subscribe to services that supply them with replacement parts, sometimes with turnaround times as short as 4 hours. Cisco 10005 ESR Hardware Overview and Maintenance Guide OL-1102-07...
  • Page 3 This approach gives them increased flexibility, so that they can provide reliable service and accommodate a growing number of customers. Customers requiring the highest levels of network reliability and availability often add redundancy by connecting to two different service providers. Cisco 10005 ESR Hardware Overview and Maintenance Guide OL-1102-07...

  • Page 4: Required Maintenance Tools

    Cisco 10000 Series ESR Software Configuration Guide. Formatting Flash Memory Cards and Disks The Flash memory disk card that shipped with your router contains the default Cisco IOS image for booting your router. This section explains how to format an ATA flash disk. Caution The formatting procedure erases all information on Flash memory disks or cards.

  • Page 5: Shutting Down The System

    The Flash memory disk is now ready for use. Shutting Down the System Although most components in the Cisco 10005 ESR are hot-swappable, you might have to shut down the system under certain circumstances—for example, if you are replacing the only power module or the only PRE in a nonredundant system.

  • Page 6: Removing And Replacing Field-Replaceable Units

    To replace the air filter: Use a flat blade screwdriver to turn the cam fastener on the air filter cover one half Step 1 of a rotation (180 degrees) (Figure 3-1). Cisco 10005 ESR Hardware Overview and Maintenance Guide OL-1102-07...
  • Page 7 ELE CTR ELE CTR IC SHO IC SHO Using the handle at the top of the cover, pull the cover down, then lift it away from Step 2 the chassis (Figure 3-2). Cisco 10005 ESR Hardware Overview and Maintenance Guide OL-1102-07...
  • Page 8 Insert the new or cleaned air filter into the chassis in such a way that the arrow on Step 4 the metal filter frame is pointing up and the plastic pull tab is facing outward. Cisco 10005 ESR Hardware Overview and Maintenance Guide OL-1102-07...

  • Page 9: Replacing The Fan Assembly

    The fans might still be turning when you remove the fan assembly from the Warning chassis. Keep fingers, screwdrivers, and other objects away from the openings in the fan assembly’s housing. Cisco 10005 ESR Hardware Overview and Maintenance Guide OL-1102-07...

  • Page 10: Installing Power Entry Modules

    This section contains the procedures to install or replace AC or DC PEMs. If you are adding a second PEM for redundancy, or if you have redundant PEMs, Note it is not necessary to shut down the system before replacing a PEM. Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-10 OL-1102-07...

  • Page 11: Installing A Second Dc Pem

    Tighten the captive screws. For instructions on wiring the new PEM, refer to the installation document that Step 4 arrived with the PEM, or to the wiring procedure in the Cisco 10005 ESR Hardware Installation Guide. Replacing a DC PEM Never install an AC power module and a DC power module in the same chassis.
  • Page 12 Step 6 connection to the midplane. Tighten the captive screws. If you do not install a new PEM immediately, cover the empty power bay with a Step 7 blank faceplate. Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-12 OL-1102-07...
  • Page 13 For instructions on wiring the new PEM, refer to the installation document that Step 8 arrived with the PEM, or to the wiring procedure in the Cisco 10005 ESR Hardware Installation Guide. Installing a Second AC Power Supply Never install an AC power module and a DC power module in the same chassis.
  • Page 14 SER VIC SUP PLY ECT TWO ING TO COR DS AVO ID BEF ORE ELE CTR IC SHO Captive screws Step 4 Connect the power cord to the new power supply. Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-14 OL-1102-07...

  • Page 15: Replacing An Ac Power Supply

    The green LED on the PEM lights up, indicating that the power supply is on. Replacing an AC Power Supply Never install an AC power module and a DC power module in the same chassis. Warning To replace an AC power supply: Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-15 OL-1102-07...
  • Page 16 SER VIC NEC T ING TO COR DS TWO (2) AVO ID BEF ORE ELE CTR IC SHO Disconnect the power cable from the Cisco 10005 power supply. Step 2 Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-16 OL-1102-07...
  • Page 17 Do not operate the system unless all cards, power modules, and faceplates are in place. Connect the power cord to the new power supply. Step 6 Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-17 OL-1102-07...
  • Page 18 Set the power switch on the new power supply to the | (on) position. The green LED on the power supply lights up, indicating that the power supply is providing power to the chassis. Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-18 OL-1102-07...

  • Page 19: Removing An Extender Card

    Slide the extender card out of the slot and place it on an antistatic surface, or in Step 5 an antistatic bag. Install another extender card according to the “Installing an Extender Card” Step 6 section on page 3-20. Do not leave the slot empty. Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-19 OL-1102-07...

  • Page 20: Installing An Extender Card

    Securely tighten both captive screws on the extender card. Step 4 Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-20 OL-1102-07...

  • Page 21: Removing And Replacing A Line Card

    6X CT 3– DS 0 6X CT 3– DS 0 OC -12 /ST M- 4 AT M SM ESD jack Disconnect any interface cables from the line card if necessary. Step 2 Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-21 OL-1102-07...
  • Page 22 6X CT 3– DS 0 OC -12 /ST M- 4 AT M SM Simultaneously pivot both ejector levers away from each other to disengage the Step 4 line card from the midplane. Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-22 OL-1102-07...
  • Page 23 Carefully align the left and right edges of the line card with the guides in the Step 8 chassis and slide the line card into the slot until you can feel it begin to mate with the midplane connectors. Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-23 OL-1102-07...
  • Page 24 (EMI) shielding. Reconnect any interface cables to the line card if necessary. Step 11 Configure the line card if necessary. (See the Cisco 10000 Series ESR Software Step 12 Configuration Guide for information about configuring the line card.)
  • Page 25 Removing and replacing a PRE, continue with the next step. • Installing a redundant PRE, go to Step • Disconnect any interface cables from the PRE if necessary. Step 3 Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-25 OL-1102-07...
  • Page 26 Simultaneously pivot both ejector levers away from each other to disengage the Step 6 PRE from the midplane. Slide the PRE out of the slot (Figure 3-16) and place it on an antistatic surface or Step 7 in an antistatic bag. Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-26 OL-1102-07...
  • Page 27 (about 5 to 6 seconds) and then shuts off. If the Fail LED remains on or flashes, refer to the Cisco 10000 Series ESR Troubleshooting Guide. Secure the PRE in the chassis by tightening the left and right captive screws.

  • Page 28: Removing And Installing A Pcmcia Flash Memory Card

    ESD event, and might cause electromagnetic interference (EMI) above the prescribed levels. Refer to the Cisco 10000 Series ESR Software Configuration Guide for Step 14 information about configuring the PRE if necessary.
  • Page 29 DS 0 OC -12 /ST M- 4 AT M SM Captive screw Lift the cover and pull the flash card up and out of its slot (Figure 3-18). Step 3 Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-29 OL-1102-07...
  • Page 30 Chapter 3 Maintaining the Cisco 10005 ESR Removing and Replacing Field-Replaceable Units Figure 3-18 Removing the PCMCIA Flash Card C IS C O 1 0 0 0 0 Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-30 OL-1102-07...
  • Page 31 If you do not screw down the cover of the PCMCIA slot on the PRE, the open Caution cover exposes the unit to the risk of a harmful ESD event, and might cause electromagnetic interference (EMI) above the prescribed levels. Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-31 OL-1102-07...
  • Page 32 Chapter 3 Maintaining the Cisco 10005 ESR Removing and Replacing Field-Replaceable Units Cisco 10005 ESR Hardware Overview and Maintenance Guide 3-32 OL-1102-07...

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