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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
INTRODUCTION Machine Description Manual Accuracy The Model G0750G 12" x 36" Gunsmith’s Lathe We are proud to provide a high-quality owner’s features a totally enclosed gearbox for quieter manual with your new machine! operation, smoother performance, reduced oil change frequency, and longer gear and bearing We made every effort to be exact with the instruc- life.
Identification Figure 1. Model G0750G identification. A. Headstock K. Longitudinal Leadscrew B. D1-5 Camlock MT#5 Spindle Feed Rod C. 3-Jaw Chuck 6" M. Control Rod D. Steady Rest N. Storage Cabinet E. LED Work Light O. Stand Mounting Points P. Carriage (see Page 5 for details) Follow Rest G.
P. Apron: Houses the carriage gearing. Thread Dial Chart: Indicates on which thread dial reading to engage the half nut for specific inch thread pitches. Model G0750G (Mfd. Since 5/15)
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0750G 12" X 36" GUNSMITHING LATHE Product Dimensions: Weight................................1059 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............67 x 29-1/2 x 56 in.
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The information contained herein is deemed accurate as of 6/27/2017 and represents our most recent product specifications. Model G0750G PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0750G (Mfd. Since 5/15)
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Fluid Capacities Headstock Capacity..........................3.5 qt. Headstock Fluid Type..............ISO 32 (eg. Grizzly T23963, Mobil DTE Light) Gearbox Capacity............................1 qt. Gearbox Fluid Type..............ISO 68 (eg. Grizzly T23962, Mobil Vactra 2) Apron Capacity............................0.5 qt. Apron Fluid Type................ISO 68 (eg. Grizzly T23962, Mobil Vactra 2) Other Specifications: Country of Origin ..............................
Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. -10- Model G0750G (Mfd. Since 5/15)
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EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. -11- Model G0750G (Mfd. Since 5/15)
CLEARING CHIPS. Metal chips can easily cut bare skin—even through a piece of cloth. Avoid clearing chips by hand or with a rag. Use a brush or vacuum to clear metal chips. -12- Model G0750G (Mfd. Since 5/15)
Always disconnect the lathe from power additional training from an experienced chuck user before performing these procedures. before using a chuck. -13- Model G0750G (Mfd. Since 5/15)
To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -14- Model G0750G (Mfd. Since 5/15)
Minimum Gauge Size ......14 AWG be performed by an electrician or qualified Maximum Length (Shorter is Better)..50 ft. service personnel, and it must comply with all local codes and ordinances. -15- Model G0750G (Mfd. Since 5/15)
IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Q. Tapered Spindle Sleeve MT#5-#3 ....1 R. Arbor B16 to MT#3 ........1 S. Standard Dead Center MT#3 ..... 1 Carbide-Tipped Dead Center MT#3 ... 1 Figure 11. Packaged components. U. Live Center MT#3 ........1 -17- Model G0750G (Mfd. Since 5/15)
Figure 12. T23692 Orange Power Degreaser. off the rest with the rag. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -18- Model G0750G (Mfd. Since 5/15)
Wall Min. 30" for Maintenance 67" Lathe Keep " Workpiece Loading Area Unobstructed = Electrical Connection Illustration Not To Scale Figure 13. Minimum working clearances. -19- Model G0750G (Mfd. Since 5/15)
Assembly This machine and its parts are heavy! Serious personal Assembling the Model G0750G consists of build- injury may occur if safe ing the cabinet stand assembly, installing the moving methods are not handwheels, placing and securing the lathe on...
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Partially thread them into the cabinet mount- ing holes (see Figure 19), but do not fully tighten them until instructed. Bedway Pedestals Figure 18. Lifting setup for a forklift to keep straps from bending leadscrew and rods. -21- Model G0750G (Mfd. Since 5/15)
Lag Screw Flat Washer Machine Base Figure 20. Locations to secure backsplash. Lag Shield Anchor Concrete Drilled Hole Figure 21. Popular method for anchoring machinery to a concrete floor. -22- Model G0750G (Mfd. Since 5/15)
Note: If this lathe was shipped with oil in the res- precision level offered by Grizzly. ervoirs, do not change that oil until after the test run and spindle break-in procedures. Figure 22. Model H2683 Master Machinist's Level. -23- Model G0750G (Mfd. Since 5/15)
Refer to those terminals. to Extension Cords on Page 15 for more infor- mation. Ground Wire Connected Hot Wires Incoming Connected Power Cord Figure 24. Incoming ground and hot wires connected. -24- Model G0750G (Mfd. Since 5/15)
Make sure that the chuck and jaws, if installed, are secure (refer to Chuck Installation on Page 30). Note: If a chuck is not installed on the lathe, you do not need to install one for this test. -25- Model G0750G (Mfd. Since 5/15)
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Move the spindle speed levers to B and 1 to Break-In procedure. set the spindle rotation at 70 RPM (Figure 26). Speed Levers Numeric Alpha Lever Lever Set to "I" Set to "B" Figure 26. Spindle speed set to 70 RPM. -26- Model G0750G (Mfd. Since 5/15)
Press the emergency stop/RESET button and DISCONNECT THE LATHE FROM POWER! Congratulations! The spindle break-in is com- plete. We recommend changing the headstock and gearbox oil before operating the machine further (refer to Lubrication on Page 61). -27- Model G0750G (Mfd. Since 5/15)
OFF position, then removes the ects. Regardless of the content in this sec- workpiece. tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -28- Model G0750G (Mfd. Since 5/15)
Plywood Chuck Cradle Plywood Chuck Cradle (Straight Cuts) (Curved Cuts) LARGE, VERY HEAVY CHUCKS Fabricated Steel Pre-Threaded Hole Lifting Hook for Lifting Eye Figure 27. Examples of common devices used during chuck installation and removal. -29- Model G0750G (Mfd. Since 5/15)
CORRECT INCORRECT INCORRECT INCORRECT Stud Too High: Stud Too Low: Turn In Turn Out One-Turn One-Turn Figure 28. Inserting camlock studs into spindle cam holes. Figure 30. Correcting an improperly installed stud. -30- Model G0750G (Mfd. Since 5/15)
— If chuck does not immediately come off, rotate it approximately 60° and tap it again. Make sure all marks on cams and Figure 31. Registration mark locations. spindle are properly aligned for removal. -31- Model G0750G (Mfd. Since 5/15)
Bar Stock Figure 34. Reversing the chuck jaws. Unsafe Jaw Position CORRECT INCORRECT Unsafe Jaw Position Safer Inside Jaw Use Cylinder Poor Scroll CORRECT Gear Engagement INCORRECT Figure 33. Jaw selection and workpiece holding. -32- Model G0750G (Mfd. Since 5/15)
With help from another person or a holding device, position workpiece so it is centered in chuck. Figure 36. Generic picture of non-cylindrical workpiece correctly mounted on the 4-jaw chuck. -33- Model G0750G (Mfd. Since 5/15)
To reduce this risk, use a minimum Faceplate of THREE independent clamping devices to hold the workpiece onto the faceplate. Figure 37. Generic picture of workpiece clamped in a faceplate. -34- Model G0750G (Mfd. Since 5/15)
40 lbs/ft of torque. The center point will be drawn Figure 40. Example photos of inserting tools down as much as 0.006". Do not exceed the max with tangs into the tailstock. torque or damage to ways and tailstock will occur. -35- Model G0750G (Mfd. Since 5/15)
Use another piece of round stock to make a dead center. Turn it to a 60° point, as illus- Figure 42. Set screw adjustment in relation to trated below. tailstock movement. Figure 43. Turning a dead center. -37- Model G0750G (Mfd. Since 5/15)
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⁄ the dis- tance of taper amount, as shown below. Move tailstock toward front of lathe amount of taper. Looking down from above. Figure 45. Adjust tailstock toward the operator. -38- Model G0750G (Mfd. Since 5/15)
Using low spindle speeds will also reduce the heat and wear Lathe from friction. Figure 48. Example photo of using a dead center with a faceplate and lathe dog. -39- Model G0750G (Mfd. Since 5/15)
Thoroughly clean and dry the tapered mating surfaces of the tailstock quill bore and the center, making sure that no lint or oil remains Figure 50. Drift key slot in the side of the quill. on the tapers. -40- Model G0750G (Mfd. Since 5/15)
The procedure for mounting and removing which may damage the workpiece or center. the chuck and arbor from the tailstock quill is the same as for a center. Refer to Mounting Center in Tailstock and Removing Center from Tailstock. -41- Model G0750G (Mfd. Since 5/15)
Position the steady rest with the base clamp where required to properly support the workpiece, then tighten the hex nut shown in Figure 53 to secure it in place. -42- Model G0750G (Mfd. Since 5/15)
For this to work, the tailstock must center. be aligned to the spindle centerline (refer to Aligning Tailstock To Spindle Centerline on Page 37 for detailed instructions). -45- Model G0750G (Mfd. Since 5/15)
0.001" (0.02mm) increments. One workpiece and leaving the jam nuts loose is not full revolution of the handwheel moves the slide safe. Spiders screws that loosen during operation 0.100" (2.54mm). can crash into the lathe end cover. -46- Model G0750G (Mfd. Since 5/15)
Also, there are a large number of easy-to-use spindle speed calculators that can be found on the internet. These sources will help you take into account the applicable variables in order to deter- mine the best spindle speed for the operation. -47- Model G0750G (Mfd. Since 5/15)
Figure 66. Setting the spindle speed to 600 are engaged at the same time, machine RPM. damage could occur. Even though there is a lock-out device to prevent this, it could break if forced. -48- Model G0750G (Mfd. Since 5/15)
Figure 67, the carriage will move ponent you are trying to engage, so that the to the left along the bed, or the cross feed will apron gears can mesh. travel toward the rear of the lathe. -49- Model G0750G (Mfd. Since 5/15)
0.0017 in./rev., as shown in Figure 70. The cross slide is now set up for a power feed rate of 0.0017 in./rev. 60T Gear 0.0017 in./rev. Figure 70. 0.0017 in./rev. location on feed chart. -50- Model G0750G (Mfd. Since 5/15)
120T Gear "a " Position 120T Gear 60T Gear "a" row Bottom Position "b" row "b " Position 127T Gear Figure 75. Metric feed chart change gears. Figure 73. Power feed chart change gears. -51- Model G0750G (Mfg. Since 11/12)
Loosen the arm support cap screw shown in washers and cap screws removed earlier. Figure 77. "b" Position "a" Position Gear Gear Support Screw 120/127T Gears Arm Support Support Hex Nut Figure 77. Arm support and end gears. -52- Model G0750G (Mfd. Since 5/15)
Figure 77). Locate 18 TPI on the inch threading chart 14. Re-install the end gear cover. below. 1 & V Dials A & C Dials 18 TPI Figure 80. 18 TPI and corresponding dial positions. -53- Model G0750G (Mfd. Since 5/15)
Figure 81. Gearbox dial settings for 18 TPI. The lathe is now setup to cut 18 TPI threads. Cross Slide Disengaged Disengaged Carriage Halfnut Lever Feed Selection Engaged Lever Figure 82. Apron threading controls. -54- Model G0750G (Mfd. Since 5/15)
Important: You can engage on the number 1 on the thread dial to cut any thread if you do not want to use the chart, or if you forget any of the rules on the next page. -55- Model G0750G (Mfd. Since 5/15)
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Odd TPI: For threading odd numbered TPI, use any numbered line on the thread dial (see the example in Figure 87). Table Thread Dial T.P.I. SCALE 1, 3, 5, 7 Figure 87. Any number on dial for threading odd numbered TPI. -56- Model G0750G (Mfd. Since 5/15)
Figure 92. Carbide Insert CCMT Boring Bar Set. wide range of temperatures and conditions. T10556—Taper Attachment Kit for Model G0750G P0750G1216-3V3—LED Bulb 24V Bi-Pin Replacement bulb for the Model G0750G work light. Figure 90. T23964 Armor Plate. www.grizzly.com 1-800-523-4777 order online at...
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Holder is designed to allow free movement of a floating reamer in 3 directions: vertical, horizontal and angular, as required for proper performance of any floating reamer. Figure 101. T10720 Crown Savers. Figure 99. Bald Eagle Reamer Holder MT#3. -59- Model G0750G (Mfd. Since 5/15)
This includes any surface that is • Ensure carriage lock bolt is loose. vulnerable to rust if left unprotected (especially parts that are exposed to water soluble cutting fluid). Use way oil to prevent corrosion. -60- Model G0750G (Mfd. Since 5/15)
Quick-Change Gearbox Adding Oil The oil fill plug is located on top of the headstock, Oil Type ..Grizzly T23962 or ISO 68 Equivalent as shown in Figure 103. Oil Amount ..........1 Quart Check/Add Frequency ......... Daily Change Frequency ........ Annually...
Apron Bedways Oil Type ..Grizzly T23962 or ISO 68 Equivalent Oil Type ..Grizzly T23962 or ISO 68 Equivalent Oil Amount .......... 0.5 Quarts Oil Amount ......... As Needed Check/Add Frequency ......... Daily Lubrication Frequency ......... Daily Change Frequency ........ Annually Before lubricating the bedways (see Figure 108), clean them with mineral spirits.
Ball Oilers Oil Type ..Grizzly T23963 or ISO 32 Equivalent Oil Amount ........1 or 2 Squirts Lubrication Frequency ......... Daily This lathe has 15 ball oilers that should be oiled on a daily basis before beginning operation. Refer to Figures 109–112 for their locations.
Make sure the end gear cover remains installed whenever possible to keep the gears free of dust or debris from the outside environment. -65- Model G0750G (Mfd. Since 5/15)
Slide the carriage, tailstock, and steady rest down the lathe bed to make sure that way spotting is not beginning to occur. -66- Model G0750G (Mfd. Since 5/15)
2. Refer to the feeds and speed charts in Machinery's down under load. Handbook or a speeds and feeds calculator on the cutting operation. internet. 3. Cutting tool is dull. 3. Sharpen or replace the cutting tool. -67- Model G0750G (Mfd. Since 5/15)
3. Gibs are out of adjustment. cutting. 4. Dull cutting tool. 4. Replace or resharpen cutting tool. 5. Incorrect spindle speed or feed rate. 5. Use the recommended spindle speed and feed rate. -68- Model G0750G (Mfd. Since 5/15)
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8. Gears or shear pin broken. Gear change levers 1. Gears not aligned inside headstock/Quick- 1. Rotate spindle by hand with light pressure on the will not shift into Change gearbox. lever until gear falls into place. position. -69- Model G0750G (Mfd. Since 5/15)
0.002"–0.003", as indicated on the graduated cross slide, as shown in Figure 116. dial. Secure the setting with the set screws. Repeat the adjustments above if necessary. -70- Model G0750G (Mfd. Since 5/15)
Hold the leadscrew flange bolt with the 24mm wrench, and tighten the set screw until it is snug at the bottom of its bore. -71- Model G0750G (Mfd. Since 5/15)
—To decrease the slide tension, loosen the Carriage front gib screw ⁄ turn, and tighten the rear Lock gib screw ⁄ turn. Repeat adjustments as necessary until the gib screw drag is acceptable. Figure 121. Location of carriage lock. -72- Model G0750G (Mfd. Since 5/15)
Hold the set screws in place and tighten the Repeat Steps 3–5, if necessary, until you are jam nuts. satisfied with the half nut adjustment, then re- install the thread dial. -73- Model G0750G (Mfd. Since 5/15)
Figure 124. Checking V-belt deflection. Tension the belts. (Refer to Tensioning Push down on the motor and re-tighten the V-Belts on this page.) mounting hex bolts. Secure the end gear cover. -74- Model G0750G (Mfd. Since 5/15)
Pointer Set to "N" case of a carriage crash or the lathe is overloaded. Contact Grizzly Customer Service at (570) 546- 9663 to order a replacement shear pin (Part P0750G0960). Figure 127. Gearbox dial set to "N" .
Never completely tighten the feed clutch past its normal setting in an attempt to completely elimi- nate clutch slip. Doing so will void the warranty, and can lead to a non-slipping clutch, resulting in catastrophic gearbox damage. -76- Model G0750G (Mfd. Since 5/15)
130) to draw the pins from the gap. tact the gap. Tighten the preload set screw inward until it contacts the headstock and resistance can be felt, then tighten it an additional ⁄ -turn. -77- Model G0750G (Mfd. Since 5/15)
Hex Wrench 6mm ..........1 To adjust the preload: Run the lathe for 20 minutes on high speed to bring the lathe to a normal temperature. DISCONNECT LATHE FROM POWER! Outer Spanner Figure 134. Loosening outer spanner nut. -78- Model G0750G (Mfd. Since 5/15)
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Steps 7–8, then re-tighten the inner spanner nut until it has reached the zero end play position. Figure 136. Dial indicator setup. 10. Move the carriage an additional 0.100" toward the headstock. -79- Model G0750G (Mfd. Since 5/15)
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Step 12 in the preceding instructions. 14. Re-install the outboard spindle cover. -80- Model G0750G (Mfd. Since 5/15)
Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -81- Model G0750G (Mfd. Since 5/15)
24NO 34NO 44NO Ground To Work Light To Power Source To Motor To Control Panel To Spindle Switch (Page 87) (Page 87) (Page 85) (Page 86) (Page 87) READ ELECTRICAL SAFETY -83- Model G0750G (Mfd. Since 5/15) ON PAGE 81!
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
Headstock Controls -92- Model G0750G (Mfd. Since 5/15)
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FLAT WASHER 12MM P0750G0252 KNURLED HEAD THUMB SCREW M10-1.5 P0750G0226 CAP SCREW M12-1.75 X 30 P0750G0253 SPIDER GUARD BOLT KNOB M8-1.25 X 14 P0750G0227 PHLP HD SCR M3-.5 X 6 P0750G0254 CAP SCREW M6-1 X 16 -93- Model G0750G (Mfd. Since 5/15)
Quick-Change Gearbox 302 303 370 371 335 336 308 309 -94- Model G0750G (Mfd. Since 5/15)
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GEAR 32T P0750G0385 STEEL BALL 6MM P0750G0342 E-CLIP 15MM P0750G0386 PHLP HD SCR M4-.7 X 8 P0750G0343 GEAR 32T/16T P0750G0387 CAP SCREW M5-.8 X 25 P0750G0344 SHIFT FORK A P0750G0388 ROLL PIN 5 X 40 -95- Model G0750G (Mfd. Since 5/15)
P0750G0647 CROSS SLIDE GIB P0750G0623 SADDLE WIPER W/PLATE RIGHT FRONT P0750G0648 CROSS SLIDE T-BOLT M8-1.25 X 45 P0750G0624 HEX BOLT M8-1.25 X 20 P0750G0649 SHOULDER BOLT M8-1.25 X 8 P0750G0625 SADDLE GIB RIGHT FRONT -100- Model G0750G (Mfd. Since 5/15)
P0750G0814 HANDWHEEL HANDLE M8-1.25 X 14 88L P0750G0831 SET SCREW M8-1.25 X 50 P0750G0815 HEX NUT M12-1.75 P0750G0832 HANDLE BASE P0750G0816 QUILL LOCK HANDLE M12-1.75 X 16 170L P0750G0833 SHOULDER BOLT M8-1.25 X 8 -103- Model G0750G (Mfd. Since 5/15)
Lathe Bed & Motor 906-3 906-1 906-4 906-6 906-8 906-5 906-7 906-2 906-9 906-10 906-11 906-12 929 930 943 944 964A 971A 964-2 971-1 964-1 -104- Model G0750G (Mfd. Since 5/15)
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971-1 P0750G0971-1 LEFT STAND DOOR P0750G0931 SHOULDER FLANGE SCREW 971A P0750G0971A LEFT STAND ASSY P0750G0932 SET SCREW M6-1 X 20 CONE POINT P0750G0972 FLAT WASHER 14MM P0750G0933 END PLUG P0750G0973 HEX BOLT M14-2 X 45 -105- Model G0750G (Mfd. Since 5/15)
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -109-...
Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
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FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.