Makita HR3200C Technical Information
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Instruction Manual
T
ECHNICAL INFORMATION
Model No.
Description
C
ONCEPT AND MAIN APPLICATIONS
HR3200C series models have been developed as successor models
of HR3000C, featuring low vibration level and lightweight design.
Listed below are specification differences among the three models.
Model No.
Active dynamic vibration absorber
AVT
Vibration absorbing handle
Quick change drill chuck
LED Job light
S
pecification
Voltage (V)
110
120
220
230
240
Specification
No load speed: min
Impacts per minute: min
Shank type
Concrete
Capacities:
Steel
mm (")
Wood
Operation mode
Torque limiter
Variable speed control by dial
Electronic
Soft start
features
Constant speed control
Double insulation
Power supply cord (m: ft)
Net weight: kg (lbs)
S
tandard equipment
Side handle (Bar-shaped) .... 1
Depth gauge ........................ 1
Note: The standard equipment for the tool shown above may differ by country.
O
ptional accessories
TCT bits (taper shank), Taper shank adapter, Cotter, Core bits, Center bit, Core bit adapter , Rod, Bull points, Cold chisels,
Scaling chisels, Grooving chisels, Scraper assembly, Dust cups 5 and 9, Drill chuck assembly,Drill chuck adapter,
Drill chuck S13, Chuck key S13, Depth gauge, Blow-out bulb, Grease vessel (containing 30g of Hammer grease), Grease
vessel 93G (Containing Bit grease), Safety goggle, Hammer service kit, Quick change drill chuck (for HR3210FCT only)
HR3200C, HR3210C, HR3210FCT
Rotary Hammer 32mm (1-1/4")
Dimensions: mm (")
Model No.
HR3200C
Length (L)
Width (W)
108 (4-1/4)
Height (H)
Current (A)
Cycle (Hz)
8.6
50/60
8.2
50/60
4.4
50/60
4.4
50/60
4.4
50/60
Model
= rpm
-1
= ipm
-1
TCT bit
Core bit
Grease vessel 93G (containing Bit grease) ................ 1
Quick change drill chuck (for HR3210FCT only) ..... 1
HR3200C HR3210C HR3210FCT
No
Yes
No
No
No
No
HR3210C
HR3210FCT
398 (15-5/8)
114 (4-1/2)
239 (9-3/8)
Continuous Rating (W)
Input
850
---
850
850
850
HR3200C
(Rotation only/ Rotation with Hammering/ Hammering only)
Europe: 4.0 (13.1), Brazil: 2.0 (6.6), Other countries: 5.0 (16.4)
4.4 (9.7)
L
H
W
HR3200C
Yes
Yes
Yes
HR3210FCT
424 (16-3/4)
Max. Output (W)
Output
300
300
300
300
300
HR3210C
315 - 630
1,650 - 3,300
SDS-plus
32 (1-1/4)
90 (3-1/2)
13 (1/2)
32 (1-1/4)
3 modes
Yes
Yes
Yes
Yes
Yes
4.8 (10.6)
Plastic carrying ............ 1
PRODUCT
P 1/ 24
HR3210C
1,100
1,100
1,100
1,100
1,100
HR3210FCT
5.0 (11.0)
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Summary of Contents for Makita HR3200C
- Page 1 HR3200C, HR3210C, HR3210FCT Description Rotary Hammer 32mm (1-1/4") ONCEPT AND MAIN APPLICATIONS HR3200C series models have been developed as successor models of HR3000C, featuring low vibration level and lightweight design. Listed below are specification differences among the three models. HR3200C...
- Page 2 1R269 Bearing extractor Removing Ball bearings [2] LUBRICATION Apply Makita grease R. No.00 (Part No. 181490-7: Hammer grease 30g) to the following portions designated with the black triangle to protect parts and product from unusual abrasion. Item No. Description Portion to lubricate...
- Page 3 Counter weight Drum portion Fig. 2 AVT for HR3210C, HR3210CT Apply a little bit amount of Makita grease N. No.2 (Part No. 181573-3: Grease vessel 93g) to the following portions designated with the gray triangle. Item No. Description Portion to lubricate...
- Page 4 P 4 / 24 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Tapping Screws 4x14 and 4x18 Tapping screws are used as illustrated in Fig. 4. Pay attention not to confuse their positions. Fig. 4 4x18 Change lever 4x14 Tapping screw for tightening: Crank cap cover to Crank cap 2pcs.
- Page 5 P 5 / 24 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Chuck Section (Model HR3200, HR3210C) DISASSEMBLY 1) Remove Controller and Handle section and then upright the machine as illustrated in Fig. 5. 2) Disassemble Chuck section as illustrated in Fig. 6. Fig.
- Page 6 P 6 /24 epair [3] DISASSEMBLY/ASSEMBLY [3] -1A. Chuck Section (Model HR3210FCT) DISASSEMBLY 2) The construction of Tool holder assembly is as illustrated in Fig. 8. The rear parts can be disassembled as illustrated in Figs. 9 and 10. And disassemble the front Parts as illustrated in Fig. 11. Fig.
- Page 7 [3] -2. Tool Holder Section DISASSEMBLY 1) Disassemble Chuck section as illustrated in Figs. 5 and 6. (Model HR3200C, HR3210C) 1A) Separate Tool holder assembly from the Machine as illustrated in Figs 5 and 7. (HR3210FCT) 2) Disassemble Tool holder section (HR3210FCT: Tool holder guide section) together with Cylinder section.
- Page 8 [3] -2. Tool Holder Section DISASSEMBLY 3) HR3200C, HR3210C: Separate Tool holder section from Cylinder section, and remove Impact bolt from Tool holder. (Fig. 14) Now Rings on Impact bolt are ready to be replaced in the next step. 3A) HR3210FCT: Separate Tool holder guide section from Cylinder section, and remove Impact bolt from Tool holder guide.
- Page 9 P 9 / 24 epair [3] DISASSEMBLY/ASSEMBLY [3] -2. Tool holder section DISASSEMBLY 5) If Fluoride ring 20 is in the condition as illustrated in Fig. 15, all the Rings on Impact bolt have to be replaced. Fig. 15 Fluoride ring 20 O ring 15 (the worn one) if O ring 15 (orange color) comes into...
- Page 10 [3] -3. Cylinder Section DISASSEMBLY 1) HR3200C, HR3210C: Disassemble Chuck section. (Figs. 5 and 6) HR3210FCT: Disassemble Tool holder assembly. (Figs. 5 and 7) 2) After removing Crank housing cover, disassemble Barrel complete, and separate Tool holder section from Barrel complete.
- Page 11 DISASSEMBLY 1) Disassemble Handle section. (Fig. 5) 2) HR3200C, HR3210FC: Disassemble Chuck section. (Fig. 6) 2A) HR3210FCT: Disassemble Tool holder assembly. (Fig. 7) 3) Disassemble Crank housing cover. (Fig. 13) And remove Crank cap cover as illustrated in Fig. 21.
- Page 12 Compression spring 10. [3] -5. Motor Section, Torque Limiter Section DISASSEMBLY 1) HR3200C, HR3210C: Disassemble Chuck section. (Fig. 6). HR3210FCT: Remove Tool holder assembly. (Fig. 7) 2) Remove Crank housing cover. (Fig. 13) 3) As illustrated in Fig. 25, disassemble Crank cap cover, Active dymamic vibration absorber, Handle section and Rear cover from Crank housing complete and Motor housing.
- Page 13 P 13 / 24 epair [3] DISASSEMBLY/ASSEMBLY [3] -5. Motor Section, Torque Limiter Section DISASSEMBLY 4) Disconnect connectors to disassemble Handle section as illustrated in Fig. 26. Fig. 26 Disconnect the connector of Lead unit from Controller. Handle section can be separated completely from machine.
- Page 14 P 14 / 24 epair [3] DISASSEMBLY/ASSEMBLY [3] -5. Motor Section, Torque Limiter Section DISASSEMBLY 6) Disassemble Armature as illustrated in Figs. 28 and 29. Fig. 28 Torque limiter section may be left 5x25 Tapping screw: 4 pcs. in Crank housing at this time. Torque limiter section Crank Gear housing...
- Page 15 [3] -6. Gear Section in Crank Housing Complete DISASSEMBLY 1) Disassemble Handle Section (Fig. 5) 2) HR3200C, HR3210C: Disassemble Chuck Section (Fig. 6) HR3210FCT: Disassemble Tool holder assembly. (Fig. 7) 3) Remove Crank housing cover and Barrel complete together with Cylinder section. (left illustration in Fig. 13) 4) Set Change lever to Rotary hammer mode as illustrated in Fig.
- Page 16 P 16 / 24 epair [3] DISASSEMBLY/ASSEMBLY [3] -6. Gear Section in Crank Housing Complete DISASSEMBLY 11) Gear unit for Changing operation mode is still left in Crank housing complete. Disassemble in order of Gear shaft and Crank gear as illustrated in Fig. 34. Fig.
- Page 17 P 17 / 24 epair [3] DISASSEMBLY/ASSEMBLY [3] -6. Gear Section in Crank Housing Complete ASSEMBLY 1) Assemble Crank section by taking the reverse of Disassembling steps. Refer to Fig. 35. And then, mount the Crank section to Crank housing complete. Note: When assembling Retaining ring WR-10 to Crank shaft, assemble it as illustrated in Fig.
- Page 18 P 18 / 24 epair [3] DISASSEMBLY/ASSEMBLY [3] -6. Gear Section in Crank Housing Complete ASSEMBLY 3) Assemble Spiral bevel gear 37, Link arm, Seal ring B and Link plate as illustrated in Fig. 39. 4) Assemble Crank cap as illustrated in Fig. 40. 5) Assemble Crank cap cover.
- Page 19 2) Controller and Power supply cord can be removed. (Fig. 26) 3) HR3200C: Disassemble Handle cover. ON-OFF Switch can be replaced as illustrated in Fig. 41. 3A) HR3210C or HR3210FCT: After removing ON-OFF Switch, Handle section can be disassembled as illustrated in Fig.
- Page 20 P 20 /24 epair [3] DISASSEMBLY/ASSEMBLY [3] -7. Handle Section and Electrical Parts ASSEMBLY Take the reverse of the disassembling steps. Note: Dust cover support and Dust cover are directional. Refer to Fig. 42. Fig. 42 Upper side Flat washer 5 Triangle mark of Dust cover support Face the triangle mark of Dust cover support 5x40 Tapping...
- Page 21 Replacing the following parts at the same time is recommended when replacing Carbon brushes is required. See Fig. 44. Note: Be sure to put Makita grease R No. 00 and N No. 2 to the specific portions. Refer to pages 2 and 3.
- Page 22 P 22 / 24 ircuit diagram HR3200C, HR3210C Fig. D-1 Handle with Color index of lead wires' sheathe Handle base Motor housing Handle cover Black White Dial Controller Switch Connector of Lead unit Lead unit Power supply cord iring diagram HR3200C, HR3210C Fig.
- Page 23 P 23 / 24 ircuit diagram HR3210FCT Fig. D-3 Handle with Color index of lead wires' sheath Handle base Motor housing Handle cover Black White Connector of Lead unit Dial Controller Switch Polyolefin Tube * Lead wire (white ) of Power supply cord is blue for some Light countries.
- Page 24 P 24 / 24 iring diagram HR3210FCT Fig. D-5 Do not slack the lead wires in this area. Fix them with Lead wire holders and Ribs. Handle Switch Lead wire Motor housing holder Controller Handle base (A) Rib for Controller Dial (B) Rib of Motor housing...