Pad Assembly / Installation; Brake System; Brake Burnishing Procedure - Polaris RZR XP 1000 2014 Service Manual

PAD ASSEMBLY / INSTALLATION

1. Lubricate mounting bracket pins
silicone grease and install rubber dust boots
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other.
WARNING
If brake pads are contaminated with grease, oil, or
liquid soaked do not use the pads. Use only new clean
pads.
3. Install the caliper and torque the new mounting bolts
e
to specification.
TORQUE
Rear Caliper Mount Bolt
40 ft-lbs (54 Nm)
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
4. Install lower radius rod bolt
Torque to specification.
q
with a light film of
w
.
5. Slowly pump the brake pedal until pressure has been
built up. Maintain at least 1/2, (12.7 mm) of brake
fluid in the reservoir to prevent air from entering the

brake system.

6. Install the adjustment set screw and turn clockwise
until the stationary pad contacts the disc, then back
off 1/2 turn.
7. Verify fluid level in reservoir is up to the MAX line
inside reservoir and install reservoir cap.
8. Install wheel and torque wheel nuts to specification.

BRAKE BURNISHING PROCEDURE

It is required that a burnishing procedure be performed
after installation of new brake pads to extend service life
and reduce noise.
q
:
Start machine and slowly increase speed to 30 mph.
Gradually apply brakes to stop machine. Allow pads and
disc to cool sufficiently during the procedure. Do not
allow pads or disc to become hot or warping may result.
Repeat this procedure 10 times. Do not make more
than 3 stops per 1 mile (1.6 km).
BRAKE SYSTEM
r
, washer and new nut.
TORQUE
Radius Rod to Bearing Carrier Bolt:
40 ft-lb (54 Nm)
Master Cylinder Fluid
Up to MAX line inside reservoir
TORQUE
Wheel Nuts:
120 ft-lbs (163 Nm)
9
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