Pad Inspection; Pad Assembly / Installation - Polaris RZR XP 1000 2014 Service Manual

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BRAKE SYSTEM

PAD INSPECTION

1. Measure the thickness of the pad material. Replace

pads if worn beyond the service limit.

Front Brake Pad Thickness:

.297 ± .007" (7.5 ± .178 mm)

Service Limit: 0.180" (4.6 mm)

1. Lubricate mounting bracket pins

silicone grease and install rubber dust boots.

2. Compress mounting bracket and make sure dust

boots are fully seated. Install pads with friction

material facing each other.

If brake pads are contaminated with grease, oil, or

liquid soaked do not use the pads. Use only new, clean

with a light film of

3. Install caliper onto front hub and torque mounting

to specification.

Front Caliper Mount Bolt:

30 ft-lb (41 Nm)

4. Slowly pump the brake pedal until pressure has been

built up. Maintain at least 1/2" (12.7 mm) of brake

fluid in the reservoir to prevent air from entering the

brake system.

5. Install the adjustment set screw and turn clockwise

until stationary pad contacts disc, then back off 1/2

turn (counterclockwise).

6. Verify fluid level in reservoir is up to MAX line inside

reservoir and install reservoir cap.

Master Cylinder Fluid

Up to MAX line inside reservoir

7. Install wheel and torque wheel nuts to specification.

120 ft-lbs (163 Nm)

9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual

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