Cylinder Head Installation - Polaris RZR XP 1000 2014 Service Manual

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10. Repeat this procedure for remaining valves.

11. Install the valve adjustment tappet

in the order they were removed.

Refer to Valve Clearance Adjustment, page 3.85

procedure for proper tappet selection.

If any valve train components were replaced, refer to

"Valve Clearance Adjustment", page 3.85 procedure

prior to Camshaft Installation / Timing, page 3.80

9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual

CYLINDER HEAD INSTALLATION

1. Rotate the engine so the cylinder is facing up.

for each valve

2. Remove the Cylinder Holding & Camshaft Timing

Plate (PU-50563)

Once the cylinder head is removed, nothing retains the

cylinder to the engine. DO NOT rotate the engine

without using the Cylinder Holding & Camshaft Timing

3. Prepare cylinder head gasket sealing surfaces by

cleaning thoroughly to remove all residue. The head

gasket must be installed clean and dry, free from oil

4. Guide cam chain

and install the gasket on the cylinder, locating it on

the alignment pins.

5. Carefully set the cylinder head

alignment pins.

6. Install new bolts and finger tighten the six cylinder

ENGINE / COOLING SYSTEM

from the cylinder.

Plate (PU-50563).

Do not touch sealing surfaces of gasket.

through a new head gasket

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