Suzuki sq-416-420-625 Service Manual page 267

4A2-8 FRONT DRIVE SHAFT / SHAFT BEARING, OIL SEAL
"A"
1. Drive shaft oil seal
1. Drive shaft joint
2. Oil seal
4
3. Pipe
4. Thrust washer
1. Drive shaft flange bolt and nut
2. Front spindle thrust washer
3. Axle shaft drive flange
INSTALLATION
Install drive shaft assembly by reversing removal procedure and
noting following points.
D Clean front drive shaft oil seal and then apply lithium grease to oil
seal and DOJ shaft.
"A": Grease 99000-25010
D Check oil seal for breakage or deterioration.
Replace it as necessary.
D Drive in oil seal until its end contacts stepped surface of drive
shaft joint by using a pipe whose inner diameter is 76 mm (2.992
in.) or more and outer diameter is 80 mm (3.150 in.) or less.
Diameter "a": 76 mm (2.992 in.) or more
Diameter "b": 80 mm (3.150 in.) or less
D Drive in drive shaft thrust washer (Vehicle with G16 or J20 en-
gine).
D RH Side
Push differential side joint by hand until it is positioned by snap
ring fitted to its spline.
LH Side
Connect drive shaft flange bolts and nuts.
Tightening Torque
.
(a): 50 N m (5.0 kg-m, 36.5 lb-ft)
D Apply grease to front spindle thrust washer and front spindle part
of drive shaft.
"A": Grease 99000-25010
D When installing axle shaft drive flange to wheel hub, apply sealant
to mating surface of axle shaft drive flange.
"B": Sealant 99000-31090
Tightening Torque
.
(b): 50 N m (5.0 kg-m, 36.5 lb-ft)
CAUTION:
D To prevent breakage of boots (wheel side and differen-
tial side), be careful not to bring them into contact with
other parts when installing drive shaft assembly.
D Do not pull housing of differential side joint.
If housing is pulled, it may be detached from drive shaft.
D Fill specified differential gear oil into differential case to specified
level.