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ABB Uvisor SF910i User Manual

Integrated safeflame scanner
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PROCESS AUTOMATION
Combustion Instrumentation
User Manual
Uvisor™ SF910i Integrated SafeFlame Scanner

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Summary of Contents for ABB Uvisor SF910i

  • Page 1 PROCESS AUTOMATION Combustion Instrumentation User Manual Uvisor™ SF910i Integrated SafeFlame Scanner...
  • Page 3 PROCESS AUTOMATION Combustion Instrumentation User Manual Uvisor™ SF910i Integrated SafeFlame Scanner Document Number: 8VZZ005286 Document Revision: B Release: July 2023 Trace back information main publication: Workspace: IA Industry, version: a7, checked in: (working edition) Master: ix-651737-Flame Scanner User Manual.xml Recipe: ix-651739-Flame Scanner User Manual.rcp Tool version: 5.2.025 Build date: 2023-07-07 at 13:34:09 Domain: ABBPA...
  • Page 4 This document contains information about one or more ABB products and may include a description of or a reference to one or more standards that may be generally relevant to the ABB products. The presence of any such description of a standard or reference to a standard is not a representation that all of the ABB products referenced in this document support all of the features of the described or referenced standard.
  • Page 5 Trademarks All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. Copyright © 2023 by ABB. All rights reserved.

  • Page 7: Table Of Contents

    Quick Release Connector and Hazardous Area ........Ex Certified Fiber Optic Versions ............Flame Failure Response Verification ............ Nomenclatures, Part Numbers, and Related Documentation ....... Compatibility with Previous ABB Flame Detection Products ......Technical Support ....................Spare Parts and Ordering Information ..........Information and Training ...............
  • Page 8 Table of Contents 1.3.3 Versions ...................... 1.3.4 Fiber Optics ....................Hardware Enclosure ......................... Display and Terminations Boards ............... 2.2.1 Connections ....................2.2.2 Power Supply ..................... 2.2.3 Relays ......................2.2.4 4-20mA ....................... 2.2.5 Communication Lines ................2.2.6 Configuration Memory ................Mounting and Orientation ..................Installation Site Verification ......................
  • Page 9 Table of Contents Normal-Mode ......................Configuration-Mode ....................Operating Display Measured-Values Displays ................... Current Fault Display ..................... Fault History Display ....................Tuning Display ......................Version Display ......................8 Configuration-Mode Local and Remote Configuration ................ General Notes ......................8.2.1 Several Functions only Apply to the Currently Selected Channel ..8.2.2 Exiting Configuration-Mode ..............
  • Page 10 Table of Contents Delay Drop-Out ....................... Flame Pick-Up ......................Maximum Frequency ....................10 Flame Explorer Software 11 Configuration Parameters in Flame Explorer 12 Firmware Downloader Tool 13 Relay Assignment 14 Flame Temperature Measurement 15 Serial Interfaces 15.1 Physical Level of Communication ................ 15.2 MODBUS Protocol ....................
  • Page 11 Table of Contents 19 Repair and Replacement 19.1 Whole Unit Replacement ..................19.1.1 Versions with Removable Terminals ............ 19.1.2 Connector Versions ................. 19.2 Fiber Optic Replacement ..................20 End of Product Life Cycle 21 Cyber Security Deployment Appendix A Specifications Technical Specifications ..................
  • Page 12 Table of Contents Appendix F Cables Earth Connection Cable ..................Cabling ........................ABB Special Cables ....................Appendix G Fittings TU_KIT03 Set of Diaphragms for SF910i FOC ........... SWF-1NPTM Swivel Mounting Flange ..............THU-1NPTMF 1” NPTM/1” NPTF Thermal Isolation Union ......

  • Page 13: About This User Manual

    Scope About This User Manual Scope This manual provides technical, maintenance, and set-up informations for the ABB Uvisor™ SF910i Integrated SafeFlame Scanner. This manual describes the product SF910i Integrated SafeFlame Scanner itself, without considering that it is usually sold as part of a complete higher-level assembly (including fiber optic extension and/or mounting and purge air/cooling accessories).

  • Page 14: Warning, Caution, Information, And Tip Icons

    In this case, continue to refer to the previous version of this manual to operate and configure Flame Scanner. For any doubt or question, contact the local ABB dealer to get the right suggestion or write to the tech support hot-line (see Technical Support).

  • Page 15: Flame Explorer Software Tool Revision

    About This User Manual Flame Explorer Software Tool Revision Flame Explorer Software Tool Revision When this manual is last reviewed, the current revision of the Flame Explorer software tool will be 7.0.0. Flame Explorer 7.0.0 is used for SF910i, and is compatible with SF810INT Flame Scanner series firmware version ≥...

  • Page 16: Quick Release Connector And Hazardous Area

    Ex Certified Fiber Optic Versions IECEx/ATEX certified SF910i for fiber optic versions (Refer to EC-DOC-G018PCL402) must be mandatorily used together with the ABB IECEx/ATEX certified fiber optic. Otherwise, the certification is invalidated. Ex certified products (Refer to datasheet for detailed product coding) must be handled as in SF910i Safety Instruction Manual (EC-DOC-G041MAN033).

  • Page 17: Nomenclatures, Part Numbers, And Related Documentation

    Appendix E extension and accessories Refer to datasheet Compatibility with Previous ABB Flame Detection Products The below table shows the compatibility issues with previous products of Uvisor™, FAU800, and DFS/SafeFlame families. The table shows, if the SF910i unit can be installed as a replacement of the system made of previous flame scanners and Flame Analysis Units/Multi-flame scanners.
  • Page 18 About This User Manual Compatibility with Previous ABB Flame Detection Products Table: Compatibility with Previous Products Previous Models Part Number Compatibility SF910i Part Number One UR600-IR (Line Of Part number SF910i -LOS-IR-X Sight) + MFD EC-BOM-G009HLA101 + EC-BOM-G009HLA012 One UR600-IR (Fiber Optic...

  • Page 19: Technical Support

    ABB provides full assistance in supporting the operation and repair of its products. Support requests must be addressed to the ABB reference office and person as indicated in the supply documentation. Technical support can be obtained via e-mail writing to CN-CI.SupportCenter@abb.com.
  • Page 20 8VZZ005286 B...

  • Page 21: Introduction

    SF910i is easy to install and straightforward to configure thanks its software engineering tool Flame Explorer™ and flexible to operate. SF910i -*- PYR is the innovative approach of ABB to meet the stringent requirement of safety and the challenging demand of qualitative information for a combustion monitoring system.

  • Page 22: Purpose Of A Flame Detection System

    1.2 Purpose of a Flame Detection System Purpose of a Flame Detection System ABB Flame Detection System is a crucial part of a boiler or furnace safety system. Its primary function is to identify potentially dangerous “Flame-Out” conditions on ignition flame and on the main flame.

  • Page 23: Integrated

    1 Introduction 1.3 Split (Conventional) Vs Integrated Architecture Figure 1.1: Conventional Architecture (showing ABB Uvisor™ UR600 and MFD Products) Figure 1.2: Conventional Architecture (showing ABB SafeFlame UV and FAU800 Products) 1.3.2 Integrated Integrated architecture is shown in Figure 1.3. Flame Scanner consists of a single product, the SF910i.
  • Page 24 Reduced use of natural resources Figure 1.3: Integrated Architecture (showing ABB SF910i Integrated SafeFlame Scanner) Scanner Mount ABB supplies the flame scanner mounting hardware for the burner front. The mounting hardware is specifically constructed for the flame scanner and the operating environment. Flame Scanner Flame Scanner is mounted on the hardware on the burner/wind box.

  • Page 25: Versions

    1.3 Split (Conventional) Vs Integrated Architecture Connector or Terminals ABB SF910i Integrated SafeFlame Scanner comes in a variety of versions. The standard version comes with terminals. A quick-release connector version is available, as well as a connectorized cable. Refer to Table 1.1...

  • Page 26: Fiber Optics

    SS316 case) version and “S” means sweden manufactured products) Ex version of the FOC assemblies (that is, SF910i-FOC-X2-T or SF910i-FOC-X2-QC) must be mandatory assembled with ABB Ex certified fiber optic. Refer ABB fiber optic cable part numbers: – EC-DWG-G041MEC020 –...
  • Page 27 1 Introduction 1.3 Split (Conventional) Vs Integrated Architecture Table 1.2: Fiber Optic Cable Assembly - Product Coding (Continued) FOAFE (Fiber optic cable and UV (Ultraviolet Sensor) (Length of the assembly. Refer flexible external guide pipe) Figure 1.5 Figure 1.6. UI (UV IR Dual Sensor) Base length = 1500 mm) FO (Fiber optic bundle) G (Glass bundle for IR sensor)
  • Page 28 1 Introduction 1.3 Split (Conventional) Vs Integrated Architecture Figure 1.5: Burner Assembly with FOC Guide Pipe 8VZZ005286 B...
  • Page 29 1 Introduction 1.3 Split (Conventional) Vs Integrated Architecture Figure 1.6: Flexible and Rigid Fiber Optic Assemblies 8VZZ005286 B...
  • Page 30 8VZZ005286 B...

  • Page 31: Hardware

    2 Hardware 2.1 Enclosure Hardware Enclosure SF910i has an explosion-proof (Ex certified) aluminium enclosure. According to the installation requirements, the following enclosure types are available: – “FOC” (Fiber Optic Cable) for installation through the burner windbox. This type of enclosure is designed to input the flame’s light signal by means of fiber optic cable. –...

  • Page 32: Display And Terminations Boards

    2 Hardware 2.2 Display and Terminations Boards Figure 2.2: Product Label Figure 2.3: High-Level Assembly Revision Label Figure 2.4: Ex Label for Ex Certified Product Only Display and Terminations Boards SF910i electronics is organized in four internal boards part: – SE, Sensor Electronics, single or dual sensor (one photodiode sensible to either IR or UV) –...
  • Page 33 2 Hardware 2.2 Display and Terminations Boards – Touchkey/LCD assembly, Touchkey and three status LEDs and LCD display board with plastic supporter There is no need to access the internal SE and CPU boards. All the accessible parts are located on the TB board and are easily reachable once the rear cover and Touchkey/LCD assembly is unscrewed.

  • Page 34: Connections

    2 Hardware 2.2 Display and Terminations Boards Figure 2.5: Terminal Board of SF910i 2.2.1 Connections The minimal set of connections that are required to use the SF910i are: – power – Relay contacts In more complete applications, the user can connect the 4-20mA analog output (and configure the SF910i to output an internal variable as, for instance, the flame quality) and the communication network (one MODBUS).

  • Page 35: Relays

    Individual protection against overload or short circuit realized on external power distribution panel shall be suitably rated, with time lag. ABB suggests mounting a dedicated circuit breaker for each scanner, for instance, a thermal-magnetic circuit breaker, 1A curve “K”.

  • Page 36: 4-20Ma

    2 Hardware 2.2 Display and Terminations Boards Flame Relay Flame-relay is an ON/OFF switch that is energized (i.e. contact is closed - ON) when a flame is detected and de-energized (contact open - OFF) when a flame is not detected. Appendix C for more information about flame detection.

  • Page 37: Communication Lines

    2 Hardware 2.2 Display and Terminations Boards The output goes to the “low” value of 3.5mA in case the SF910i detects a fault in any of its internal parts. Figure 2.6: Analog Output Wiring 2.2.5 Communication Lines For SF910i-*-L, there is one communication line: galvanic isolated, half-duplex RS-485 serial communication.

  • Page 38: Mounting And Orientation

    2 Hardware 2.3 Mounting and Orientation Mounting and Orientation SF910i can be mounted horizontally or vertically. Care must be taken to face down the cable entry thus to prevent water drops to leak in. In wall mount application, it is advisable to install the Flame Scanner on a swivel flange, this will help optimizing the Flame Scanner aiming toward the burner flame.

  • Page 39: Installation

    3 Installation 3.1 Site Verification Installation This section consists of three main parts: – Site verification – Networking preparation – Product installation The first two activities must be done just once for each flame detection system. The second (networking preparation) is needed only when the user is about to use the digital communication capabilities of the SF910i.
  • Page 40 SF910i. From the junction box to the SF910i, ABB suggests using a single special cable designed for the purpose. Appendix F for more details.

  • Page 41: Product Installation

    3 Installation 3.3 Product Installation Product Installation The installation of the SF910i begins with the selection of station address. SF910i can be physically installed on the burner, and then it can be wired as needed. Installation terminates with the correct procedure to close the cover of the enclosure to maintain the explosion proof capability and with the preliminary operations and adjustments.

  • Page 42: Preliminary Steps

    Handle assemblies by the enclosure, and avoid touching the semiconductors pins. Unpacking and Inspection – Examine the hardware immediately for shipping damage. – Notify the nearest ABB sales office of any such damage. – File a claim for any damage with the transportation company that handled the shipment. –...

  • Page 43: Station Address Selection

    3 Installation 3.3 Product Installation 3.3.3 Station Address Selection Before using the SF910i, even before beginning to configure it, the user must set the station address. For MODBUS, it is 34800 baud rate initially, and can be changed later by the master. Refer to SF910i Flame Explorer User Manual (8VZZ005308).
  • Page 44 3 Installation 3.3 Product Installation Supply generally includes all the indicated accessories, specially designed to easy the assembly/dismantling and the aiming of the Flame Scanner. To provide a LOS (also called direct view) installation, drill a 55 mm hole in the burner plate according to the drilling template and fit the swivel flange basement (see Figure E.2).

  • Page 45: Opening Enclosure Cover And Wiring

    3 Installation 3.3 Product Installation 3.3.4 Opening Enclosure Cover and Wiring As above stressed, when installed in hazardous area, cannot screw open the enclosure, and cannot be dis-connected under power. Ex certified products (Refer to datasheet for detailed product coding) must be handled as in SF910i Safety Instruction Manual (EC-DOC-G041MAN033).
  • Page 46 3 Installation 3.3 Product Installation Figure 3.2: Two Phillips Head Screws with Waisted Shank Those screws are used to fix the ATB board, Touchkey/LCD assembly, and enclosure body. The user can use the screw driver to screw out these two screws. After that, snap the step edge of Touchkey/LCD assembly as shown in the below figure.
  • Page 47 3 Installation 3.3 Product Installation Figure 3.3: Snap the Step Edge of Touchkey/LCD Assembly Pull and remove the Touchkey/LCD assembly outside from the enclosre as shown in the below figure. 8VZZ005286 B...
  • Page 48 3 Installation 3.3 Product Installation Figure 3.4: Pull and Remove the Touchkey/LCD Assembly Then, place the Touchkey/LCD assembly at hand, and notice that the two phillips head screws with waisted shank will stay on Touchkey/LCD assembly and not be dropped out.
  • Page 49 3 Installation 3.3 Product Installation Figure 3.5: ATB Board Appearance and Wiring Connectors To connect the SF910i to the Burner Management System, to the communication network, to its power supply and to a control system in general, depends on the type of SF910i that the user is using (whether it is equipped with terminals or connectorized), on the total number of SF910i that are needed and on the architecture of the interconnection network that the user choose.
  • Page 50 3 Installation 3.3 Product Installation Earth SF910i must be connected to earth by means of a suitable cable connected to the ground protection terminal available on the enclosure body (it is identified by a yellow earth symbol). The maximum allowed length of the earth cable is three meters. See Appendix F specifications of the earth cable.
  • Page 51 3 Installation 3.3 Product Installation Figure 3.6: Terminals Location in SF910i Table 3.1: Terminal Assignment Terminal Signal Name Description Block/Terminal +24V Power supply positive input Return of power supply, ground reference for all internal electronics J2/AO+ Analog output (4-20mA) positive (externally powered) J2/AO- Analog output (4-20mA) negative (externally powered) COMM/D+...
  • Page 52 3 Installation 3.3 Product Installation Table 3.1: Terminal Assignment (Continued) Terminal Signal Name Description Block/Terminal COMM/D- Serial communication port, data TX/RX, negative COMM/GND Ground reference for serial communication J4/FLAME FLAME Flame-relay contact (NO) J4/C2 Common 2 Common for Flame-relay contacts J3/SAFE SAFE Safe-relay contact (NO)
  • Page 53 3 Installation 3.3 Product Installation Figure 3.7: External View of Connector Pin-out (Socket) in SF910i Table 3.2: Connector Pin Assignment and Internal Wiring for SF910i Wire Color Section mm Signal Name Description +24V Power supply positive input Black Return of power supply, ground reference for all internal electronics White/Red 0.25...
  • Page 54 3 Installation 3.3 Product Installation Architecture of Interconnection Network There are several ways to build the interconnection network for the SF910i. The simplest case is that when the user is using only one SF910i in the system. In that case, all connections are routed from the SF910i to the control system in one single cable path.

  • Page 55: Close The Enclosure Cover And End Of Installation

    Section 3.3.4. At first, pay attention to the upward direction, and align through the ABB LOGO and align two screws in the Touchkey/LCD assembly to the two holes in ATB/enclosure as shown in the figure below. Figure 3.8: Align Two Screws in the Touchkey/LCD assembly to the Two Holes in...
  • Page 56 3 Installation 3.3 Product Installation Then, the user must press the Touchkey/LCD assembly downward till to the end. If above alignment is correct, the J11 male connector in the ATB board will be seated into the corresponding female connector in Touchkey/LCD assembly. The user will hear or feel the click sound between their connection.

  • Page 57: Touch-Buttons

    4 Touch-Buttons 4.1 Touch-Buttons Location Touch-Buttons SF910i is equipped with four touch-buttons (UP, DOWN, LEFT, and RIGHT). Touch-Buttons Location The four touch-buttons are located in the bottom area of the faceplate, and is accessible when the enclosure cover is unscrewed or tightly screwed. Refer to the below figure. Figure 4.1: Touch-Buttons and LEDs Location of SF910i Touch-buttons are intended to be used together with the local LCD display for local configuration.
  • Page 58 4 Touch-Buttons 4.1 Touch-Buttons Location If SF910i is installed in a hazardous area, the user can operate directly on the touch-buttons through the glass while not open the enclosure (the user cannot have the SF910i powered up while the cover is removed). In this case, the user can also provide every configuration through the serial links.

  • Page 59: Leds

    5 LEDs 5.1 Power LED LEDs SF910i has three LEDs located on top area of the faceplate. Refer to Figure 4.1 for LEDs location. LEDs are intended as visual feedback devices to help during configuration of the SF910i (when using transparent-window rear cover), and give immediate visual feedback of the status of Safe and Flame-relay contacts.
  • Page 60 5 LEDs 5.3 Flame LED – Blinking red (slow): the unit is functioning with the factory-default configuration (first-time power-up). – Blinking red (fast): the unit has detected a noise, that means the detected frequency signal is too steady to be coming from a real flame (see Noise error paragraph in Diagnostics chapter for important information about this feature).

  • Page 61: Operational-Modes

    6 Operational-Modes 6.1 First-time Power-up Mode Operational-Modes SF910i uses three modes of operation. In each mode, the SF910i operates to provide the optimal user interface. Operational-Modes are: – First-time power-up mode – Normal-Mode (Live data view) – Configuration-Mode (Programming) Except for the first-time power-up, the modes of operation are not mutually exclusive. For instance, when configuring, the SF910i maintaining its operability belonging to the normal mode (i.e., it continues to detect the flame, if it was in normal mode before entering the configuring mode).

  • Page 62: Normal-Mode

    6 Operational-Modes 6.2 Normal-Mode To exit from this mode, the user must configure (either using the Flame Explorer tool or locally with touch-buttons) the SF910i. SF910i, when used with its communication line(s) in a bus architecture, needs a basic configuration to be done before installation. This basic configuration consists in the selection of the serial line communication protocol and the assignment of the station address.

  • Page 63: Operating Display

    7 Operating Display 7.1 Measured-Values Displays Operating Display In Normal-Mode, the SF910i provides a real-time display of operating values. Using UP and DOWN buttons, it is possible to navigate through the current values as explained below. Measured-Values Displays Measured-Values and their related quality values can be viewed in several different formats: –...

  • Page 64: Current Fault Display

    7 Operating Display 7.2 Current Fault Display Current Fault Display Pressing the RIGHT button displays any faults that may be present. Pressing the LEFT button again returns the LCD to the previous display. Fault History Display Fault history display shows the last three faults detected by the SF910i internal diagnostics.

  • Page 65: Tuning Display

    7 Operating Display 7.4 Tuning Display Tuning Display Each channel has an associated tuning display that shows the actual Measured-Value values. The tuning display shows the highest value, the present value, and the lowest measured value. Toggling the display with either the ▼ or ▲ touch-buttons will reset the HI and LOW values.
  • Page 66 7 Operating Display 7.5 Version Display Figure 7.4: Version Display at Startup Actual displayed FW version number value depends on the real version that is downloaded, but may be different with Figure 7.4 Figure 7.5 display. In Normal-Mode, use the ▼ or ▲ touch-button to toggle the display to view the version information.
  • Page 67 7 Operating Display 7.5 Version Display Figure 7.5: Version Display in Normal-Mode 8VZZ005286 B...
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  • Page 69: Configuration-Mode

    8 Configuration-Mode 8.1 Local and Remote Configuration Configuration-Mode In Configuration-Mode, the LCD menu provides installation-specific information about the SF910i. Configuration settings can be changed using the four touch-buttons on the display. A complete list of the Configuration-Mode functions and their default values are found in Appendix Local and Remote Configuration...

  • Page 70: Exiting Configuration-Mode

    8 Configuration-Mode 8.3 Configuration Menu Descriptions 8.2.2 Exiting Configuration-Mode Exit the Configuration-Mode by holding in the d pushbutton for two seconds. If there is no user activity for 20 seconds, the SF910i will automatically transfer to the Normal-Mode. Configuration Menu Descriptions The specific Configuration-Mode functions are described in the following sections in the order of appearance on the Configuration-Mode menu.

  • Page 71: Ao Output

    8 Configuration-Mode 8.3 Configuration Menu Descriptions Channel Identifiers – Unit ID – Elevation ID – Burner/Combustor/Corner/Lighter ID The term displayed by the menu will change with “Operation-Mode” selected. 8.3.4 AO Output Use the Analog Output function to specify the type of information that will be transmitted to the 4 to 20 analog output.

  • Page 72: Display Options

    8 Configuration-Mode 8.3 Configuration Menu Descriptions Network Type The default value is “MOD” which indicates that MODBUS protocol is used. MOD Address Set the MODBUS address for RS-485 output to be an integer value between 1 and 254. Each SF910i RS-485 output on a network must have a unique address. MOD Baud Rate Set the baud rate for the RS-485 outputs to be one of the following values: –...

  • Page 73: Program-Mode

    9 Program-Mode 9.1 Notes for Program-Mode Program-Mode Program menus provide specific Flame Scanner tuning values that define response times and limits. A complete list of the Program-Mode functions, their defaults, and available selections are found in Appendix Notes for Program-Mode –...

  • Page 74: Trip Points

    9 Program-Mode 9.2 Trip Points Trip Points Adjust the Pull-In, Drop-Out, and High-Limit values for Measured-Values with the following considerations: – Pull-In and Drop-Out values for the AC-Amplitude will only be available for editing, if the user have enabled the AC-Amplitude in Configuration-Mode. Use AC-Amplitude for more information.

  • Page 75: Frequency Sensitivity

    9 Program-Mode 9.4 Frequency Sensitivity Frequency Sensitivity Frequency sensitivity impacts the Flicker-Frequency measurement. The higher the frequency sensitivity setting, the lower the measured Flicker-Frequency. Frequency sensitivity is adjustable in increments of 1, between a low of 5 and a maximum of 100.

  • Page 76: Smoothing

    9 Program-Mode 9.5 Smoothing Smoothing Smoothing filters are algorithms to smooth variations in the Measured-Value values. Smoothing provides more consistent signals for analysis. This allows for more sensitive trip points without causing unnecessary Flame-Off conditions. There are 11 stages of smoothing available for Measured-Values. Smoothing function values can be set to NONE, 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10.

  • Page 77: Maximum Frequency

    9 Program-Mode 9.8 Maximum Frequency Maximum Frequency The user can set the value as 125 or 250. Only shows up, if the ApplicationSelected is Turbine. 8VZZ005286 B...
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  • Page 79: Flame Explorer Software

    10 Flame Explorer Software 10 Flame Explorer Software Flame Explorer is an optional configuration, data trending, and historian software package that runs on a stand-alone computer. It can be used to assist in the initial setup of the SF910i and also with monitoring during routine operation. Flame Explorer can be used on a single SF910i or on a multi-drop RS485 network where multiple SF910i can be connected.
  • Page 80 10 Flame Explorer Software Figure 10.1: Trend Page on Flame Explorer Up to four SF910i scanners can be displayed simultaneously on the Flame Explorer screen. Each display can be easily customized. Data from any or all the SF910i units on a MODBUS network can be stored in an archive using a simple selection sheet.

  • Page 81: Configuration Parameters In Flame Explorer

    11 Configuration Parameters in Flame Explorer Configuration Parameters in Flame Explorer There are many parameters that are combined together to form the configuration of a SF910i. In this section, each of these parameters are described in detail. For safety reasons, the user is requested to prove the Flame Failure Response Time (FFRT) of the SF910i under any burner load/fuel conditions and under any selected file of parameters.
  • Page 82 11 Configuration Parameters in Flame Explorer Figure 11.1: Parameters Page on Flame Explorer Sensor Type The sensor type can be: – IR Infrared – UV Ultraviolet (HW Log, installed up to HW version “E1”) – nUV Ultraviolet (SW Log, installed from HW version “F0”) –...
  • Page 83 11 Configuration Parameters in Flame Explorer The configuration needs to know, if the sensor is single or dual (this information is needed to the Flame Calculation Algorithm). No details on the sensor spectral sensitivity are needed at this point. The sensor type is automatically recognized by the firmware residing on the SF910i.
  • Page 84 11 Configuration Parameters in Flame Explorer Frequency Frequency option outputs the Flicker-Frequency value which is proportional to the maximum Flicker-Frequency for the application selected. – For corner applications: 4 to 20 ma = 0 - 125 Hz – For wall/industrial applications: 4 to 20 ma = 0 - 125 Hz –...
  • Page 85 11 Configuration Parameters in Flame Explorer Show Sensor Type (Diagnostic page) To make sure that the sensor type matches with the sensor declared on the unit’s label, from the tool, access to the diagnostic page and read the sensor type field. Figure 11.2: Diagnostic Page on Flame Explorer Show Software Version On the parameters page, bottom-right corner, the firmware version of the unit is shown...
  • Page 86 11 Configuration Parameters in Flame Explorer Recommended Initial Settings The recommended initial settings for specific applications can be found in Appendix These setting allows the SF910i to operate effectively in most configurations. The specific Program-Mode functions are described in the following sections in the order of appearance on the menu.
  • Page 87 11 Configuration Parameters in Flame Explorer Quality Normalization Parameters Frequency Sensitivity Frequency sensitivity impacts the Flicker-Frequency measurement. The higher the frequency sensitivity setting, the lower the measured Flicker-Frequency. Frequency sensitivity is adjustable in increments of 1, between a low of 5 for IR sensor or 10 for UV sensor and a maximum of 100.
  • Page 88 11 Configuration Parameters in Flame Explorer A standard kit with orifices of different diameter, including the retainer and gasket is available, Article number: TU_KIT01. To choose the best size of the orifice, assure the maximum level of intensity do not exceed 85% with associated burner in operation at maximum load and remain at decent level, preferably above 40% when the associated burner is operating at the minimum rate.
  • Page 89 11 Configuration Parameters in Flame Explorer Delay Drop-Out Delay Drop-Out function is a “Time-Delay on Drop-Out” feature for flame detection. If a Flame-Proven condition exists, and one or more of the Measured-Values are below or above the Trip Points, this function will provide a delay before: –...
  • Page 90 8VZZ005286 B...

  • Page 91: Firmware Downloader Tool

    Must the user receive versions with a different letter (for example, “B.x” and the user have “A.x”) read carefully the release notes to verify whether the user have a configuration issue and proceed accordingly. If in doubt, contact ABB field service. 8VZZ005286 B...
  • Page 92 8VZZ005286 B...

  • Page 93: Relay Assignment

    13 Relay Assignment Relay Assignment Relay Specifications There are two relays mounted in the SF910i. Each relay has a single pole (NO - Common) contact arrangement. Refer to Appendix A for detailed relay specifications. Assigning Relay Use The user can specify the purpose of each relay based on the requirements. Change relay assignments using Configuration-Mode parameters.
  • Page 94 13 Relay Assignment Table 13.1: Possible Use of Relay B (Continued) Usage of Relay B Explanation Quality-relay Relay B can be used as a flame quality relay. In this case, it energizes when the calculated quality is equal or above the programmed quality threshold and de-energizes if the calculated quality is below the programmed quality Flame Temperature-relay Relay B can be used as flame temperature relay (for pyrometer sensor only).

  • Page 95: Flame Temperature Measurement

    14 Flame Temperature Measurement 14 Flame Temperature Measurement SF910i Flame Scanner can be equipped with the pyrometer sensor (coded as IRT). In this case, although SF910i automatically configures itself to make the IRT sensor operating on module, it needs to set up some settings required for a correct measurement, as well as display of flame temperature.
  • Page 96 14 Flame Temperature Measurement Figure 14.1: Flame Temperature Parameters Local Menu Although the IRT sensor is calibrated and does not need further tuning, exceptionally, the m and q above items are inserted to allow to experienced staff to do additional tuning, if the current job could require it.
  • Page 97 14 Flame Temperature Measurement Figure 14.2: Flame Temperature Parameters Screen 8VZZ005286 B...
  • Page 98 8VZZ005286 B...

  • Page 99: Serial Interfaces

    15 Serial Interfaces 15.1 Physical Level of Communication 15 Serial Interfaces SF910i has one MODBUS serial communication channel. SF910i is a “slave” station, and this means that it never sends messages if not requested to do so by a master station, so it only sends replies when receives requests addressed to it.

  • Page 100: Modbus Registers

    15 Serial Interfaces 15.2 MODBUS Protocol 15.2.1 MODBUS Registers Coil Status Registers The coil status registers provide access to the SF910i relay values. These values are read using MODBUS function code 1. This information can be read by any MODBUS master conveniently configured. Table 15.2: Coil Status Registers (MODBUS) Coil Status Register Address...
  • Page 101 15 Serial Interfaces 15.2 MODBUS Protocol Input Registers (Process Values) The input registers provide the ability to read the scanner process values to a MODBUS master. These values are read using MODBUS function code 4. MODBUS master cannot write to these values. The process values use the following MODBUS registers, including spare registers provided for future expansion.
  • Page 102 Flame Explorer tool. This cannot be replicated (and MUST not be replicated) on a generic MODBUS master. Table 15.4: Channel Configuration Parameter Registers (MODBUS) Scanner Configuration Parameters Register Addresses Reserved for ABB 4000-4004 MODBUS address on serial #1 4005 MODBUS address on serial #2...
  • Page 103 15 Serial Interfaces 15.2 MODBUS Protocol Table 15.4: Channel Configuration Parameter Registers (MODBUS) (Continued) Scanner Configuration Parameters Register Addresses Function Set Switch (Off, through Serial Line, and through Digital Inputs) 4011 Enable High Limit (NO/YES) 4012 Enable AC Amplitude (NO/YES) 4013 Unit ID 4014-4017...
  • Page 104 SF910i requires a degree of procedural security to allow scanner configuring and tuning. This is obtained through the exchange of a set of MODBUS commands between Flame Explorer and SF910i before configuration can be changed. This exchange is proprietary ABB and is not described here. 8VZZ005286 B...

  • Page 105: Troubleshooting

    16 Troubleshooting 16.1 Troubleshooting LOS 16 Troubleshooting This section addresses the troubleshooting of SF910i in two parts. The first applies to the Line-Of-Sight version (LOS) also called “Direct View”, and the second applies to the Fiber Optic Cable (FOC) version. 16.1 Troubleshooting LOS Table 16.1: Troubleshooting LOS Problem...

  • Page 106: Troubleshooting Foc

    16 Troubleshooting 16.2 Troubleshooting FOC Table 16.1: Troubleshooting LOS (Continued) Problem Possible Causes Corrective Actions Flame Explorer network not Search for the original manufacturer initialized driver, make sure it complies with the PC Win-OS running Flame Explorer Wrong communication protocol and execute the installation wizard Refer to Section 8.3.6...
  • Page 107 16 Troubleshooting 16.2 Troubleshooting FOC Table 16.2: Troubleshooting FOC (Continued) Problem Possible Causes Corrective Actions Cycle SF910i power -OFF and then -ON. If the error recurs, then decide if the unit needs to be replaced or if the cause can be external SF910i device does not exchange Rx/Tx +/- polarity reversed on ATB Review SF910i connection earlier on...
  • Page 108 8VZZ005286 B...

  • Page 109: Diagnostics

    17 Diagnostics Diagnostics SF910i runs internal self-checking diagnostic routines for every 0.125 seconds. The list of error codes and related descriptions are shown in the tables of this section. The error information is shown on the LCD display. When non-fatal, it is reported through the serial communication channels (MODBUS).

  • Page 110: Failures Detected By On-Board Diagnostic Routines

    17 Diagnostics 17.1 Failures Detected by On-board Diagnostic Routines 17.1 Failures Detected by On-board Diagnostic Routines 17.1.1 Fatal Errors Error messages (if possible) will be shown on the local display. Table 17.2: Program Monitoring Error Message Program Monitoring Error Message Description TASK MONITORING FAILURE At least one major software task is not executing timely...

  • Page 111: Non-Fatal Errors

    17 Diagnostics 17.1 Failures Detected by On-board Diagnostic Routines Table 17.5: Hardware Circuitry Error Messages (Continued) Hardware Circuitry Error Messages Description OVERTEMPERATURE Over temperature FLAME RELAY FAILURE Flame-relay 1 driving failure SAFE RELAY FAILURE Flame-relay 2 driving failure SENSORS VALUES TOO HIGH The input signal of both sensors are higher than 2.45V SENSOR TYPE UNKNOWN Sensor type unknown...

  • Page 112: Noise Error On Flame Channel

    17 Diagnostics 17.2 Noise Error on Flame Channel Table 17.6: Faults Messages and Description (Continued) Error Message Description RAMS INVALID PARAMS Occurs when parameters are invalid at startup, and input types have changed since the last startup or software version has changed since the last startup (this error will automatically switch the product over to First-Time Power up Mode) EEPROM WRITE...
  • Page 113 17 Diagnostics 17.2 Noise Error on Flame Channel Whenever any of the above condition is met: – SF910i stops program execution and shows on the display as the error code “noise detected”. – All outputs are brought in safe state: •...
  • Page 114 8VZZ005286 B...

  • Page 115: Maintenance/Cleaning/Inspection

    18 Maintenance/Cleaning/Inspection 18.1 Maintenance 18 Maintenance/Cleaning/Inspection 18.1 Maintenance There is no periodic maintenance of the SF910i and its related mounting accessories. Only a periodical cleaning is required. For FOC versions, the fiber optic assembly, instead, can be disassembled for replacement, cleaning, re-alignment of the focal distances.

  • Page 116: Fiber Optic Maintenance

    18 Maintenance/Cleaning/Inspection 18.3 Fiber Optic Maintenance Since it strongly depend on the general cleanness of the environment, no cleaning schedule is given here. Version equipped with a lens (Line Of Sight versions) might require a cleaning of the lens itself in the following cases: –...

  • Page 117: Inspection

    18 Maintenance/Cleaning/Inspection 18.4 Inspection Check the color of the lens holder tip (hot terminal), and it must be light-gray. Darker colors (like brown or violet) reveal the fiber optic has operated above the allowed maximum temperature. In this case, investigate the following: –...
  • Page 118 8VZZ005286 B...

  • Page 119: Repair And Replacement

    19 Repair and Replacement 19 Repair and Replacement This section contains the detailed procedures to replace the SF910i (if it is a Fiber Optic Cable (FOC) version) to repair or replace the fiber optic assembly. In case, the user need to replace the whole SF910i, follow the procedures given in this section.

  • Page 120: Whole Unit Replacement

    19 Repair and Replacement 19.1 Whole Unit Replacement 19.1 Whole Unit Replacement 19.1.1 Versions with Removable Terminals Read all the warnings at the beginning of this section, refer to SF910i Safety Instruction Manual (EC-DOC-G041MAN033). Initially power-on the replacement unit on a work-bench in a safe area, and configure its protocol (MODBUS) and its node address as the unit to be replaced.

  • Page 121: Connector Versions

    19 Repair and Replacement 19.2 Fiber Optic Replacement 19.1.2 Connector Versions Read all the warnings at the beginning of this section, refer to SF910i Safety Instruction Manual (EC-DOC-G041MAN033). If the unit to be replaced is connected to a data communication network, initially power-on the replacement unit on a work-bench in a safe area, and configure its protocol (MODBUS) and its node address as the unit to be replaced.
  • Page 122 19 Repair and Replacement 19.2 Fiber Optic Replacement SF910i complies with the safety rules for installation in explosive atmosphere. Assembling and disassembling procedures shall be made strictly in accordance with the SF910i Safety Instruction Manual (EC-DOC-G041MAN033). The fiber optic assemblys brass plug must be protected against impact, cut, and abrasion.
  • Page 123 19 Repair and Replacement 19.2 Fiber Optic Replacement Figure 19.2: FOC Assembly - Pulling Fiber Optic Bundle Remove the SF910i enclosure. Figure 19.3: FOC Assembly - Release the Enclosure Free the fiber optic bundle from the lens barrel hot side. 8VZZ005286 B...
  • Page 124 19 Repair and Replacement 19.2 Fiber Optic Replacement Figure 19.4: FOC Assembly - Release the Lens Barrel Replace the fiber optic bundle. Figure 19.5: FOC Assembly - Replace the Fiber Optic Bundle Plug the fiber optic hot end side into the lens barrel seat and secure it with the allen head screw.
  • Page 125 19 Repair and Replacement 19.2 Fiber Optic Replacement Fit in place the SF910i Flame Scanner. 8VZZ005286 B...
  • Page 126 8VZZ005286 B...

  • Page 127: End Of Product Life Cycle

    20 End of Product Life Cycle 20 End of Product Life Cycle SF910i is manufactured using materials that do not require special treatments. It does not contain radioactive materials. SF910i does not contain batteries. Local regulations might apply to the disposal of electronic assemblies. 8VZZ005286 B...
  • Page 128 8VZZ005286 B...

  • Page 129: Cyber Security Deployment

    Cyber Security Deployment Cyber security measures need be taken to protect the reliability, integrity, and availability of power and automation technologies against unauthorized access or attack. ABB recognizes the importance of cyber security in control-based products/systems and solutions for infrastructure and industry, and is working closely with the customers to address the new challenges.
  • Page 130 8VZZ005286 B...

  • Page 131: Appendix A Specifications

    A Specifications A.1 Technical Specifications Appendix A Specifications Technical Specifications Table A.1: Technical Specifications Property Value Optical spectrum IR versions: 320 -1100 nm peak sensitivity @ 920 nm UV versions: 210 - 360 nm peak sensitivity @ 280 nm UVIR versions: Combination of above IR and UV sensitivities PYR: Dual colors IR Optical sensor technology IR versions: Si photodiode...
  • Page 132 A Specifications A.1 Technical Specifications Table A.1: Technical Specifications (Continued) Property Value Precision: +/-5% f.s. Externally powered Communication ports One RS-485 serial channels configurable in MODBUS protocols MODBUS speed: Selectable 9600, 19200, 38400, or 115200 baud The serial line(s) cable(s) must not be in the same tray as the relay contact wiring.

  • Page 133: Environmental Specifications

    A Specifications A.2 Environmental Specifications Table A.1: Technical Specifications (Continued) Property Value – Relay contacts: Not specified Mounting orientation Any, provided that the cable entry (or quick-release connector) is facing down Environmental Specifications Table A.2: Environmental Specifications Property Characteristic/Value/Standard/Regulation Insulation specifications IEC 60664-1 Over voltage category Pollution degree...

  • Page 134: Galvanic Isolation Specifications

    A Specifications A.3 Galvanic Isolation Specifications Galvanic Isolation Specifications Table A.3: Galvanic Isolation Specifications CAN/CSA-E60730-1 and UL 60730-1 Test Severity levels Rated impulse voltage 500V between enclosure earth and all terminal blocks (except relay contacts and +24V terminal). 1500V between enclosure earth and relay contacts and between relay contacts EMC Specifications Follow the below standards:...
  • Page 135 A Specifications A.4 EMC Specifications Table A.4: EMC Specifications - 1 (Continued) Category/Purpose Standards Design Level/Acceptance Criteria EN 13611 4 kV (line to ground) Others: 2 kV (line to ground) Conducted Disturbances Immunity, IEC 61000-4-6 10 V (150 kHz to 80 MHz, 1 kHz (80 % induced by radio-frequency fields AM)) IEC 61326-3-1...

  • Page 136: Mechanical Specifications

    A Specifications A.5 Mechanical Specifications Mechanical Specifications Table A.6: Mechanical Specifications Property Value Dimensions Diameter 95 mm maximum Overall length:180mm approximately Weight 1.3 Kg approximately Degree of protection IP66/IP67 (CEI EN 60529) Corrosion resistance Aluminum alloy coated with Epoxy Polyester Powder. Thickness minimum 60µm, maximum 200 µm, typical 100 µm INOX versions AISI 316L available 8VZZ005286 B...

  • Page 137: Appendix B Proposed Initial Setting

    B Proposed Initial Setting B.1 Corner Applications Appendix B Proposed Initial Setting Notes on the Proposed Initial Settings Important values for flame detection that must be set before initial start-up are shown in bold. Other values that can be changed, but are not critical for flame detection are shown in plain text.
  • Page 138 B Proposed Initial Setting B.1 Corner Applications Table B.1: Proposed Initial Settings for Corner Applications (Continued) Tangential-Coal Application Tangential-Gas Tangential-Oil Tangential-Gas w/oil Warm-up Tangential-Coal Description only only and Oil Discriminate Function Set Function Identifier Coal Coal Intensity Pickup Intensity Dropout Intensity Hi Frequency Pickup Frequency Dropout...

  • Page 139: Wall Fired Applications

    B Proposed Initial Setting B.2 Wall Fired Applications Wall Fired Applications Table B.2: Proposed Initial Settings for Wall Fired Applications Front (or Gas Lighters Opposed Application Opposed Wall Coal with or without Oil Rear) Wall on Opposed Wall Gas with Description Lighters Gas with or...

  • Page 140: Cyclone Applications

    B Proposed Initial Setting B.3 Cyclone Applications Table B.2: Proposed Initial Settings for Wall Fired Applications (Continued) Front (or Gas Lighters Opposed Application Opposed Wall Coal with or without Oil Rear) Wall on Opposed Wall Gas with Description Lighters Gas with or Wall Coal or without Oil without Oil...

  • Page 141: Gt And Side Igniter Applications

    B Proposed Initial Setting B.4 GT and Side Igniter Applications Table B.3: Proposed Initial Settings for Cyclone Applications (Continued) Cyclone Coal and/or Oil Application Description Cyclone Gas Lighter only Lighter Frequency Dropout Frequency Hi AC Pickup AC Dropout AC Hi Quality Norm Intensity Quality Norm Intensity Hi Quality Norm Frequency...
  • Page 142 B Proposed Initial Setting B.4 GT and Side Igniter Applications Table B.4: Proposed Initial Settings for GT and Side Igniter Applications (Continued) Application Description Gas Turbine Side Ignitor AC Amplitude Function Set Function Identifier Intensity Pickup Intensity Dropout Intsensity Hi Frequency Pickup Frequency Dropout Frequency Hi...

  • Page 143: Appendix C Flame Detection Theory

    C Flame Detection Theory C.1 Basic Flame Detection Appendix C Flame Detection Theory Basic Flame Detection Flame Scanner located on the igniter or main burner measures the instantaneous energy produced from the combustion of the fuel. SF910i digitizes the flame signal 2,000 times per second, then measures the flame characteristics using proprietary analysis algorithms as shown in the figure below.
  • Page 144 C Flame Detection Theory C.2 Measured-Values – Flame Temperature These values are compared to Pull-In and Drop-Out limits that the user set during the tuning process. If Measured-Values exceed the programmed Pull-In limits, the SF910i will: – Vote a Flame-On condition in the program Flame-Logic. –...

  • Page 145: Smoothing And Time-Delays

    C Flame Detection Theory C.3 Smoothing and Time-Delays Figure C.2: Flicker-Frequency Trip Points When the High-Limit feature is enabled, the SF910i will vote a Flame-Off condition whenever one or more of the active parameters are above the programmed High-Limit values. The default condition for the High-Limit feature is OFF, so that the user must enable this Flame-Logic.

  • Page 146: Flame Quality

    C Flame Detection Theory C.5 Flame Quality Flame Quality Quality is a measure of how close the SF910i is voting a Flame-Off condition. Quality value can range from zero to 100%. Any drop in the quality value from the top 100% level indicates that one or more of the Measured-Values values are approaching a trip point.

  • Page 147: Appendix D Glossary

    D Glossary Appendix D Glossary Table D.1: Glossary Term Description AC-Amplitude AC-Amplitude is defined as a measurement of the intensity of the flicker or pulsation of the flame. It is one of the Measured-Values SF910i Uvisor™ Integrated SafeFlame Scanner Terminal board for the SF910i Atmosphere explosive Burner Management System Channel...
  • Page 148 SafeFlame™ SafeFlame™ is an ABB trademarked name for a series for Flame Scanners that operate by measuring the flame energy with photo-diode sensors. These sensors convert light energy into electronic signals...
  • Page 149 Signal Processing Electronics - SF910i processing board See ATB Ultra-Violet, electromagnetic wave whose wavelength is from 100 to 400nm (approximately) Uvisor™ ABB family of flame scanners and analysis products Visible Light, electromagnetic wave whose wavelength is from 400 to 750nm (approximately) 8VZZ005286 B...
  • Page 150 8VZZ005286 B...

  • Page 151: Appendix E Drawings

    E Drawings Appendix E Drawings 8VZZ005286 B...
  • Page 152 E Drawings Figure E.1: Enclosure, Quick Release Connector, and Version LOS 8VZZ005286 B...
  • Page 153 E Drawings Figure E.2: Enclosure, ¾” NPT Cable Inlet, and Version LOS 8VZZ005286 B...
  • Page 154 E Drawings Figure E.3: Enclosure, Quick Release Connector, and Version FOC 8VZZ005286 B...
  • Page 155 E Drawings Figure E.4: Enclosure, ¾” NPT Cable Inlet, and Version FOC 8VZZ005286 B...
  • Page 156 E Drawings Figure E.5: FOC Flexible Assembly 8VZZ005286 B...
  • Page 157 E Drawings Figure E.6: FOC Rigid Assembly 8VZZ005286 B...
  • Page 158 E Drawings This option provides the user with a convenient solution to upgrade an existing DFS Flame Scanner installation, relieving from the external guide tube replacement with all that involves (Major boiler shutdown, scaffolding, cut, and welding). SF910i-FOC final equipment selection is based on the specific customer and application needs.
  • Page 159 E Drawings Figure E.8: DFS/CE Standard Replacement - Internal Assembly This option provides the user with a convenient solution to upgrade an existing Bailey FlameON flame series UM...UW...Flame Scanner with flexible fiber optic design or reflecting tube. SF910i-FOC final equipment selection is based on the specific customer and application needs.
  • Page 160 E Drawings Figure E.9: Bailey Flame ON Standard Replacement 8VZZ005286 B...
  • Page 161 E Drawings Figure E.10: Typical Bailey Flame ON Installation 8VZZ005286 B...
  • Page 162 8VZZ005286 B...

  • Page 163: Appendix F Cables

    F Cables Appendix F Cables All the equipment are supplied without permanently connected cable(s), field wiring, and grounding are on the users scope. 8VZZ005286 B...

  • Page 164: Earth Connection Cable

    F Cables F.1 Earth Connection Cable Earth Connection Cable Figure F.1: Earth Connections 8VZZ005286 B...

  • Page 165: Cabling

    The following tables specifies the technical requirement for the SF910i cables except SF910i-L. Note that in this case, ABB does not specify mechanical properties, global cross sections, fire resistance properties, and so on. The following are the minimum electrical requirements.
  • Page 166 F Cables F.2 Cabling Table F.3: Communication Line(s) Type Shielded Twisted Pair Conductor(s) section 0.34mm 22 AWG Conductor(s) material Copper Colors Conductor 1: red Conductor 2: green Shield Aluminum ribbon/polyester; aluminum is in continuous contact with a 24/7AWG drain wire plus a copper shield Conductor resistance Loop resistance <110 Ohm/km...

  • Page 167: Abb Special Cables

    The number of conductors required for wiring the SF910i to the associated external devices are dependent on the functions utilized by the scanner. All SF910i products use ABB standard cable part number: SF910i-CBL16, which is made up of 16+1 (Sh) conductors grouped according to the functional feature of the Flame Scanner.
  • Page 168 F Cables F.3 ABB Special Cables Figure F.2: ABB Standard Tail Cable for SF910i Wire Color Section mm Signal Name Description +24V Power supply positive input Black Return of power supply and ground reference for all internal electronics White/Red 0.25...
  • Page 169 Tinned copper Shield Earth connection point for the shields of the cable(s) Related ABB SF910i standard cable can be supplied: – As lose item, Article number: SF910i-CBL16-YYY (YYY = cable length in meter). – Pre-assembled on multipin IP66/IP67 quick connector, Article number: SF910i-CBL16-Q-YYY (YYY = cable length in meter).
  • Page 170 8VZZ005286 B...

  • Page 171: Appendix G Fittings

    G Fittings G.1 TU_KIT03 Set of Diaphragms for SF910i FOC Appendix G Fittings TU_KIT03 Set of Diaphragms for SF910i FOC 8VZZ005286 B...
  • Page 172 G Fittings G.1 TU_KIT03 Set of Diaphragms for SF910i FOC Figure G.1: Diaphragm for SF910i FOC Scanner 8VZZ005286 B...

  • Page 173: Swf-1Nptm Swivel Mounting Flange

    G Fittings G.2 SWF-1NPTM Swivel Mounting Flange TU_KIT03 includes only Nos.5 orifices AISI-304. SWF-1NPTM Swivel Mounting Flange Figure G.2: Swivel Mounting Flange 8VZZ005286 B...

  • Page 174: Thu-1Nptmf 1" Nptm/1" Nptf Thermal Isolation Union

    G Fittings G.3 THU-1NPTMF 1” NPTM/1” NPTF Thermal Isolation Union THU-1NPTMF 1” NPTM/1” NPTF Thermal Isolation Union Figure G.3: 1” NPTM/1” NPTF Thermal Isolation Union G.4 PAY-1NPTFF Purging Air “Y” NPTF/NPTF Inlet Figure G.4: Purging Air “Y” NPTF/NPTF Inlet 8VZZ005286 B...

  • Page 175: Iv-1Nptf Isolating Valve 1" Nptf/1" Nptf

    G Fittings G.5 IV-1NPTF Isolating Valve 1” NPTF/1” NPTF IV-1NPTF Isolating Valve 1” NPTF/1” NPTF Figure G.5: Isolating Valve 8VZZ005286 B...

  • Page 176: Sf910I-Cbl16-Q-Yyy For Sf910I With Multipin Connector

    G Fittings G.6 SF910i-CBL16-Q-YYY for SF910i with Multipin Connector SF910i-CBL16-Q-YYY for SF910i with Multipin Connector Figure G.6: Tail Cable with Connector for SF910i 8VZZ005286 B...
  • Page 177 G Fittings G.6 SF910i-CBL16-Q-YYY for SF910i with Multipin Connector The 16 core ABB tail cable SF910i-CBL16-YYY is available with the following codes: – 16 core cable only, Article number: SF910i-CBL16-YYY. – 16 core cable pre-assembled on multipin connector IP66, Article number: SF910i-CBL16-Q-YYY.

  • Page 178: Counter Flange

    G Fittings G.7 Counter Flange Counter Flange 8VZZ005286 B...
  • Page 179 G Fittings G.7 Counter Flange Figure G.7: Boiler Mounting Counter Flange for FOC Installation 8VZZ005286 B...
  • Page 180 G Fittings G.7 Counter Flange Boiler mounting counter flange for FOC external guide pipe, Article number: 84410-S-0400002. 8VZZ005286 B...

  • Page 181: Appendix H Tools

    H Tools H.1 Tools Appendix H Tools Conventional maintenance tools are generally all that is necessary to perform installation and basic measurements for diagnostic purposes. A suitable “allen” wrench is needed to remove the cover looking screw. Anti-ESD wrist strap is needed when operating with the rear cover removed. This section is intended to describe the tools needed to install and service the SF910i product itself, not considering the mechanical tools, welding station, and accessories that are needed to physically mount the fiber optic external guide pipe, flanges and...

  • Page 182: Personal Safety

    Easy available on the market – Serial cable for RS-485 – Flashlight Personal Safety ABB suggests to use the following items pertaining to personal safety: – Safety glasses – Protective gloves – Protective clothing/working suit –...

  • Page 183: Appendix I Configuration Form

    I Configuration Form Appendix I Configuration Form In case, the SF910i is installed without making use of the serial communication lines, photo-copies of the following form can be helpful to write down and archive the configuration data. Table I.1: Configuration Form Type Property Configured Value Notes...
  • Page 184 I Configuration Form Table I.1: Configuration Form (Continued) Type Property Configured Value Notes Intensity drop-out Frequency pull-in Frequency drop-out AC-amplitude pull-in AC-amplitude drop-out Frequency sensitivity Delay drop-out Function set D: Intensity pull-in Intensity drop-out Frequency pull-in Frequency drop-out AC-amplitude pull-in AC-amplitude drop-out Frequency sensitivity Delay drop-out...

  • Page 185: Appendix J Configuration-Mode Fucntions

    J Configuration-Mode Fucntions Appendix J Configuration-Mode Fucntions Table J.1: Configuration-Mode Functions Configuration Function Level Default Value Values Available Application Wall/Industrial for Corner Wall/Industrial applications Lighter Turbine Application select Use Hi limit On or Off Use AC-Amplitude Off for applications On or Off Unit ID U1 or U2 (new start-up Any 4 alphanumeric...
  • Page 186 J Configuration-Mode Fucntions Table J.1: Configuration-Mode Functions (Continued) Configuration Function Level Default Value Values Available Parameters F Set All Touch-button RIGHT to Load default parameters accept or LEFT to exit FS switch sel On through Digital Inputs On through Serial Line Network type MOD address 1 to 254...
  • Page 187 K Program-Mode Fucntions Appendix K Program-Mode Fucntions Table K.1: Program-Mode Functions Program Function Level Default Value Values Available Function Set to Edit FSB (if used) CH FSET TO EDIT FSC (if used) FSD if used) Pull-In 5 to 80 Intensity Drop-Out Pull-In - 6 maximum High Limit...
  • Page 188 K Program-Mode Fucntions Table K.1: Program-Mode Functions (Continued) Program Function Level Default Value Values Available AC-Amplitude None, 1 - 10 Delay drop-out 1 to 2.5 seconds Flame pick-up 0 to 5.0 seconds Only shows up, if the application selected is 125 or 250 Maximum frequency turbine...
  • Page 190 – agreed particulars shall prevail. ABB does including parts thereof – are prohibited not assume any responsibility for any errors without ABB’s prior written permission. or incomplete information in this document. Copyright © 2023 ABB. All rights reserved.

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