Brake Pedal; Brake Pedal Lever Removal; Brake Pedal Installation; Brake Bleeding / Fluid Change - Polaris RZR 900 2015 Service Manual

Table of Contents

BRAKE SYSTEM

BRAKE PEDAL

1. Locate the brake pedal lever

and master cylinder clevis pin

2. Remove the E-clip

remove the brake pedal lever from the vehicle.

Reverse the "Removal" steps to install brake pedal lever.

Excessive free-play may be caused by loose brake pedal

bushings, worn master cylinder or low brake fluid level in

the master cylinder. To measure the brake pedal free-

play, measure the distance from the back of the brake

pedal to the floor behind the brake pedal. Then, push on

the brake pedal until the free-play is gone and measure

the distance from the back of the pedal to the floor

behind the pedal. The difference in the two numbers will

give you the free-play.

Brake Pedal Free-play:

1/4-3/8" (6.35-9.53 mm)

9926814 R08 -

and remove the clip

from the pedal mount and

2015-2016 RZR 900

Bleed the right rear caliper first, followed by the left rear,

front right, and finally the front left caliper.

Always wear safety glasses when handling chemicals

Brake fluid will damage finished surfaces. Do not allow

brake fluid to come in contact with finished surfaces.

1. Clean master cylinder reservoir cover thoroughly and

remove the cover

2. If changing fluid, remove old fluid from reservoir

with a Mity Vac™ pump or similar tool.

2016 RZR S 1000 Service

Table of Contents