Misc. Specifications And Charts; Master Torque Table - Polaris RZR 900 2015 Service Manual

GENERAL INFORMATION

MISC. SPECIFICATIONS AND CHARTS

MASTER TORQUE TABLE

ITEM
A-Arm Mounting Fasteners
(Front)
A-Arm Mounting Fasteners
(Rear)
Air Box Mounting
Fasteners
Ball Joint Fasteners
Battery Bracket
Fasteners
Battery Terminal Fasteners
Bearing Carrier M10
Mounting Fasteners
Bearing Carrier M12
Mounting Fasteners
Body / Floor Screws (T-40)
Brake Disc Mounting Bolts
Brake Bleed Screws
Brake Caliper Mounting
Bolts (front)
Brake Caliper Mounting
Bolts (rear)
Brake Disc Scraper
Brake Junction Block
Brake Line Banjo Bolts
Brake Line Flare Fittings
Brake Pedal Mount Bracket
Bolts
Brake Switch
Cab Frame Bolts
Cam Chain Tensioner
Camshaft Carrier Bolts
Camshaft Sprocket Bolts
Clutch Cover (inner)
Screws
Clutch Cover (outer)
Screws
Connecting Rod Bolts
Coolant Bleed Screw
9926814 R08 -
1.28
TORQUE
42 ft-lb (57 Nm)
40 ft-lb (54 Nm) + 90°
8 ft-lb (11 Nm)
42 ft-lb (57 Nm)
8 ft-lb (11 Nm)
60 in-lb (7 Nm)
42 ft-lb (57 Nm)
40 ft-lb (156 Nm) + 180°
8 ft-lb (11 Nm)
18 ft-lb (24 Nm)
48 in-lb (5 Nm)
30 ft-lb (42 Nm)
46 ft-lb (62 Nm)
7 ft-lb (11 Nm)
35 in-lb (4 Nm)
15 ft-lb (20 Nm)
15 ft-lb (20 Nm)
18 ft-lb (24 Nm)
15 ft-lb (20 Nm)
40 ft-lb (54 Nm)
29 ft-lb (40 Nm)
7 ft-lb (10 Nm)
11 ft-lb (15 Nm)
10 ft-lb (14 Nm)
54 in-lb (5 Nm)
Step 1: 9 ft-lb (12 Nm)
Step 2: 22 ft-lb (30 Nm)
Step 3: Tighten add'n 90°
89 in-lb (10 Nm)
2015-2016 RZR 900
ITEM
Coolant Temperature
Sensor
CPS Retaining Bolt
Crankcase Bolts M10
Crankcase Bolts M8
Crankcase Bolts M6
Crankcase Oil Gallery Plug
Cylinder Head Bolts
Differential Cover Screws
(Grade 8.8)
Differential Cover Screws
(Grade 10.9)
Door Fasteners
Drive Clutch Retaining Bolt
Drive Clutch Cover Plate
Screw
Drive Clutch Shift Weight
Fasteners
Drive Clutch Spider
Drive Clutch Spider Jam
Nut
Driven Clutch Retaining
Bolt
Driven Clutch Spring
Retainer Screws (non-
EBS)
Driven Clutch Helix Screws
(EBS)
ECU Mounting Screws
Engine Mount / Isolator
(front)
Engine Mount to Frame
Fasteners
Engine Oil Plug
TORQUE
17 ft-lb (23 Nm)
9 ft-lb (12 Nm)
Torque in sequence
Step 1: 9 ft-lb (12 Nm)
Step 2: 21 ft-lb (28 Nm)
Step 3: Tighten add'n 90°
26 ft-lb (35 Nm)
9 ft-lb (12 Nm)
11 ft-lbs (15 Nm)
Torque in sequence:
Step 1: 9 ft-lbs (12 Nm)
Step 2: 26 ft-lb (35 Nm)
Step 3: Additional 180°
Step 4: M6 bolts: 7 ft-lb
(10 Nm)
22 ft-lb (30 Nm)
28 ft-lb (38 Nm)
8 ft-lb (11 Nm)
96 ft-lb (130 Nm)
8 ft-lb (11 Nm)
20 in-lb (2 Nm)
290 ft-lb (393 Nm) (Apply 0.4
mL Loctite® 620™)
250 ft-lb (339 Nm) (Apply 0.1
mL Loctite® 620™)
55 ft-lb (75 Nm)
12 ft-lb (16 Nm)
48 in-lb (5 Nm)
24 in-lb (3 Nm)
40 ft-lbs (54 Nm)
22 ft-lb (30 Nm)
12 ft-lbs (16 Nm)
2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.