Related Manuals for Toro 30604
Summary of Contents for Toro 30604
- Page 1 Form No. 3391-680 Rev A Groundsmaster ® 4100 Rotary Mower Model No. 30604—Serial No. 315000001 and Up *3391-680* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Figure 1 the muffler assembly. 1. Model and serial number location Genuine Toro spark arresters are approved by the USDA Forestry Service. Important: This engine is equipped with a spark Model No.
-
Page 3: Table Of Contents
Safety ................4 Replacing the Blade Drive Belt .........49 Safe Operating Practices........... 4 Hydraulic System Maintenance ........50 Toro Mower Safety ..........6 Changing the Hydraulic Fluid........50 Sound Power Level ..........6 Replacing the Hydraulic Filters .........50 Sound Pressure Level..........7 Checking the Hydraulic Lines and Hoses....51... -
Page 4: Safety
Safety • Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. This machine has been designed in accordance with EN • Warning–fuel is highly flammable. Take the following ISO 5395:2013 and ANSI B71.4-2012. - Page 5 Maintenance and Storage – Do not turn sharply. Use care when reversing. – Use counterweight(s) or wheel weights when • Keep all nuts, bolts, and screws tight to be sure the suggested in the Operator's Manual. equipment is in safe working condition. •...
-
Page 6: Toro Mower Safety
This machine is not designed or equipped for on-road use and is a “slow-moving vehicle”. If you must cross The following list contains safety information specific to Toro or travel on a public road, you should be aware of and... -
Page 7: Sound Pressure Level
Sound Pressure Level This unit has a sound pressure level at the operator’s ear of 92 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound pressure level was determined according to the procedures outlined in EN 836. Vibration Level Hand-Arm Measured vibration level for right hand = 1.1 m/s Measured vibration level for left hand = 1 m/s... -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7818 1. Warning—read the Operator's Manual for instructions on torquing the blade bolt/nut to 115-149 N-m (85-110 ft-lb). - Page 9 117–2754 1. Warning—read the Operator's Manual. 2. Warning—do not operate this machine unless you are trained. 3. Warning—wear the seat belt when seated in the operator's position. 4. Warning—wear hearing protection. 5. Thrown object hazard—keep bystanders a safe distance from the machine. 6.
- Page 10 93-7275 1. Read the Operator's Manual. 2. Do not use starting aids. 120–4159 106-6754 1. Off 8. High 2. Lights 9. Traction drive 1. Warning—do not touch the hot surface. 3. On 10. Low 2. Cutting/dismemberment hazard, fan and entanglement 4.
- Page 11 117–2718 106-6754 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. 93-7272 1. Cutting/dismemberment hazard; fan—stay away from moving parts. 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure.
- Page 12 120–4129 1. Beacon 3. Left turn signal 2. Hazard light 4. Right turn signal 120–8947 1. Warning—read the 4. If the roll bar is raised, Operator’s Manual. wear the seat belt. 2. There is no rollover 5. If the roll bar is lowered, protection when the roll do not wear the seat belt.
- Page 13 121–1599 1. Read the Operator’s Manual for information on fuses. 114–0846 1. Read the Operator’s 4. Pull the knob out to Manual for information on engage the PTO. starting the engine—1)Set to neutral; 2)Engage the brake; 3)Set the engine speed to slow; 4)Turn the ignition key to preheat;...
- Page 14 130-6042 1. Read the Operator’s Manual for maintenance information.
-
Page 15: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Grease the machine. Used only on machines requiring Warning Decal European CE compliance. Media and Additional Parts Description Qty. -
Page 16: Product Overview
Tilt Steering Lever Product Overview Press the lever (Figure 3) down to tilt the steering wheel Controls to the desired position. Then release the lever to lock the adjustment. Note: Determine the left and right sides of the machine from the normal operating position. Parking Brake Latch A knob on the left side of the console actuates the parking CAUTION... - Page 17 high range. To switch between the High and Low range, Seat Back Adjusting Lever the decks must be raised, PTO disengaged, cruise control Move the lever to adjust the seat back angle (Figure disengaged, traction pedal in neutral position and the machine must be moving at a slow speed.
- Page 18 Using the InfoCenter LCD Display InfoCenter Icon Description The InfoCenter LCD display shows information about your SERVICE DUE Indicates when scheduled service should be performed machine such as the operating status, various diagnostics and other information about the machine (Figure 7) There Engine rpm/status—indicates the is a splash screen and main information screen of the...
- Page 19 The Faults menu contains Right a list of the recent machine faults. Refer to the Service Manual or your Authorized Left Toro Distributor for more information on the Faults menu and the information Bulb contained there. Service The Service menu contains...
- Page 20 Diagnostics Menu Item Description Engine Run Refer to the Service Manual or your Authorized Toro Distributor for more information on the Engine Run menu and the information contained there. Glowplugs Indicates if the following items are active: Key start, timeout limited, and glowplugs.
- Page 21 Setting the Auto Idle * Only "operator-faced" text is translated. Faults, Service, and Diagnostics screens are "service-faced". Titles will be in the • In the Settings Menu, scroll down to Auto Idle. selected language, but menu items are in English. •...
-
Page 22: Specifications
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 23: Operation
Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) 20 L(14.5 qts) for the Groundsmaster 4110. 1. Carefully remove the radiator cap and expansion tank Toro Premium Engine Oil is available from your distributor (Figure in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers. - Page 24 Biodiesel Ready This machine can also use a biodiesel blended fuel of up to B20 (20% biodiesel, 80% petrodiesel). The petrodiesel portion should be low or ultra low sulfur. Observe the following precautions: • The biodiesel portion of the fuel must meet specification ASTM D6751 or EN14214.
- Page 25 Alternate fluids: If the Toro fluid is not available, other fluids container and slow the loss of any static charge. may be used provided they meet all the following material properties and industry specifications.
- Page 26 Checking the Rear Axle Lubricant Service Interval: Every 400 hours The rear axle is filled with SAE 85W-140 gear lube. Check the oil level before the engine is first started and every 400 hours thereafter. The capacity is 2.4 liters (80 oz). Visually inspect for leaks daily.
- Page 27 3. Shims Do not under-inflate. Replace worn or damaged tires with genuine Toro tires that are correctly sized for this Note: When operating in 64 mm (2-1/2 inch) height machine. of cut or higher, the axle bolt must be installed in the...
- Page 28 Note: When using 25 mm (1 inch), 38 mm (1-1/2 inch), or occasionally 51 mm (2 inch) height-of-cut, move the skids and gage wheels to the highest position. Wing Cutting Units To adjust the height-of-cut on the side cutting units, add or remove an equal number of spacers from the castor forks, position the castor wheel axles in the high or low height-of-cut holes in the castor forks, and secure the pivot...
- Page 29 3. Push the castor spindle through the castor arm. Install the shims (as originally installed) and the remaining spacers onto the spindle shaft. Install the tensioning cap to secure the assembly. 4. Remove the hairpin cotter and clevis pins from the castor pivot arms (Figure 21).
- Page 30 8. To ease measuring blade plane, raise the height of cut to 7.6 to 10.1 cm (3 to 4 inches); refer to Adjusting the Height-of-Cut (page 27) 9. Lower cutting units onto the flat surface. Remove the covers from the top of the cutting units. 10.
-
Page 31: Adjusting The Mirrors
Figure 29 1. Side view mirrors 3. Lever Figure 28 2. Rear view mirror 1. Front castor arm 3. Front castor fork 2. Shims Aiming the Headlights Matching the Height of Cut Between Cutting Units 1. Loosen the mounting nuts and position each headlight so that it points straight ahead. -
Page 32: Smart Power
Note: This feature may also be used in conjunction with cruise control. With Toro Smart Power™, the operator does not have to listen to the engine speed in heavy conditions. Smart Power prevents bogging down in heavy turf by automatically... -
Page 33: Using The Rollover Protection System (Rops)
Important: Lower the roll bar only when absolutely strongly recommended that the engine be stopped before rising from the seat. necessary. 1. To lower the roll bar, remove the hairpin cotters and To check the operation of the interlock switches, perform the two pins (Figure 30). -
Page 34: Jacking Points
With Toro Smart Power™, the operator does not have to listen to the engine speed in heavy conditions. Smart Power prevents bogging down in heavy turf by automatically controlling the machine speed and optimizing cutting performance. -
Page 35: Operating Tips
After Operating To ensure optimum performance, clean the underside of the mower housing after each use. If residue is allowed to build up in the mower housing, cutting performance will decrease. Also, remove any debris which may have collected between the deck lift cylinders and the foam deck pads (Figure 33). -
Page 36: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Recommended Maintenance Schedule(s) -
Page 37: Service Interval Chart
Service Interval Chart Figure 34... -
Page 38: Lubrication
Lubrication Greasing the Bearings and Bushings The machine has grease fittings that must be lubricated regularly with No. 2 general-purpose, lithium-based grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing. - Page 39 Figure 39 • Castor fork shaft bushings (2) (Figure • Spindle shaft bearings (3) (located under the pulley) (Figure • Idler arm pivot bushings (2) (Figure Figure 40 Figure 41 Center Lift Assemblies • Lift arm cylinder bushings (2 each) (Figure •...
-
Page 40: Engine Maintenance
Wing Lift Assemblies Engine Maintenance Wing lift cylinder (4) (Figure Air Cleaner Maintenance • Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. •... -
Page 41: Servicing The Engine Oil And Filter
Servicing the Engine Oil and Filter Service Interval: Every 250 hours Change the oil and filter every 250 hours. 1. Remove the drain plug (Figure 49) and let the oil flow into a drain pan. When all the oil is drained, install the drain plug. -
Page 42: Fuel System Maintenance
Fuel System Maintenance Servicing the Fuel System DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire Figure 51 or explosion from fuel can burn you and others and 1. Water separator filter canister can cause property damage. -
Page 43: Electrical System Maintenance
Rinse with clear water. Coat WARNING the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly Charging the battery produces gasses that can to prevent corrosion. explode. -
Page 44: Fuses
Drive System jelly, or light grease to prevent corrosion. Slide the rubber boot over the positive terminal. Maintenance 4. Close the battery cover. Fuses Adjusting the Traction Pedal Angle The traction unit fuses (Figure 54 thru Figure 56) are located under the power center cover. - Page 45 Figure 58 1. Check/drain plug 2. Place a drain pan under the planetary hub, remove plug and allow oil to drain. 3. Place a drain pan under the brake housing, remove the drain plug and allow the oil to drain (Figure 42). g020680 Figure 59 1.
-
Page 46: Changing The Rear Axle Lubricant
Changing the Rear Axle 7. Add enough oil to bring the level up to the bottom of the check plug holes; refer to Checking the Rear Axle Lubricant Lubricant (page 26), and Checking the Rear Axle Gear Box Lubricant (page 26). -
Page 47: Cooling System Maintenance
Brake Maintenance Cooling System Maintenance Adjusting the Service Brakes Servicing the Engine Cooling Adjust the service brakes when there is more than 25 mm (1 inch) of “free travel” of the brake pedal, or when the brakes System do not work effectively. Free travel is the distance the brake pedal moves before braking resistance is felt. -
Page 48: Belt Maintenance
Belt Maintenance Servicing the Alternator Belt Service Interval: After the first 10 hours Every 100 hours Check the condition and tension of the belt (Figure 65) after every 100 operating hours. 1. Proper tension will allow 10 mm (3/8 inch) deflection when a force of 44 N (10 lb) is applied on the belt midway between the pulleys. -
Page 49: Replacing The Blade Drive Belt
Note: Make sure the belt is positioned on the spring side of the belt guide (Figure 66). Figure 67 1. Hydraulic motor 2. Mounting bolts 5. Remove the old belt from around the spindle pulleys and idler pulley. Figure 66 6. -
Page 50: Hydraulic System Maintenance
Change the 2 hydraulic filters after every 800 operating hours, in normal conditions. Changing the Hydraulic Fluid Use Toro replacement filters (Part No. 94-2621 for the left Service Interval: Every 800 hours side of the machine and 75-1310 for the right side of the machine). -
Page 51: Checking The Hydraulic Lines And Hoses
Adjusting the Counterbalance Pressure The counterbalance test port (Figure 71) is used to test the pressure in the counterbalance circuit. Recommended counterbalance pressure is 2241 kPa (325 psi). To adjust the counterbalance pressure, loosen the locknut, rotate the adjusting screw (Figure 71) clockwise to increase the pressure or counterclockwise to decrease the pressure and tighten the... -
Page 52: Mower Maintenance
Measuring the Cutting Unit Pitch Cutting unit pitch is the difference in height-of-cut from the front of the blade plane to the back of the blade plane. Toro recommends a blade pitch of 8 to 11 mm (5/16 to 7/16 inch). -
Page 53: Servicing The Castor Arm Bushings
1. Raise the cutting unit so that the wheels are off of the floor. Block the cutting unit so that it cannot accidentally fall. 2. Remove the tensioning cap, spacer(s), and thrust washer from the top of the castor spindle. 3. -
Page 54: Replacing The Cutting Unit Hinge Covers
Replacing the Cutting Unit Hinge Covers The hinge cover prevents debris from escaping at hinge points between cutting units. If cover(s) ever become damaged or worm they must be replaced. Figure 77 1. Castor bolt 3. Bearing 2. Castor fork 4. -
Page 55: Blade Maintenance
Always use genuine producing an even cut. However, the sail will gradually wear Toro replacement blades to be sure of safety and optimum down during operation, and this condition is normal. As the performance. -
Page 56: Correcting Cutting Unit Mismatch
DANGER If the blade is allowed to wear, a slot will form between the sail and flat part of the blade. Eventually a piece of the blade may break off and be thrown from under the housing, possibly resulting in serious injury to you or bystanders. -
Page 57: Storage
B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 58 Notes:...
- Page 59 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.