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Task SIMOCRANE Drive-Based Technology is a crane technology solution for mid- performance crane applications with SINAMICS S120 inverters. SIMOCRANE Drive-Based Technology offers a compact functional scope with features which focus on fulfilling requirements for a mid-performance market, with highlights being fast commissioning and high customizability.
2 Prerequisites and Dependencies Prerequisites and Dependencies Hardware and Software This application description for the ExtendedCraneDCC add-on DCC is valid for use with SINAMICS S120 in conjunction with the following product versions: Hardware · SINAMICS CU310-2 DP/PN · SINAMICS CU320-2 DP/PN ·...
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Figure 2-4 p1216 = 0 ms & p1217 = 0 ms In brake logic, the below settings are necessary in “Close brake” logic. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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The speed setpoint falls below the threshold in p1226 and the time started after this in p1227 has expired. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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Beginning in index [0] of p2100, start typing the fault numbers generated by the ExtendedCraneDCC. Then in p2101, beginning in index [0] change the fault response to “[0] NONE”. Do this for all eight faults. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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(e.g. CU, input/output components, drives etc.) to “[0] NONE”, instead, logic inside of the DCC will have an OFF1 response to this fault. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
Figure 3-1 Project tree in STARTER In the project tree, right click on the control unit object, and navigate to “Expert”, and then to “Import object” (figure 3-2). Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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Explorer, and “OK” in the “Import object” window in STARTER (figure 3-3). Figure 3-3 ExtendedCraneDCC file as XML in same directory as “XML_ExtendedCraneDCC” Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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Right click on the “ExtendedCraneDCC” and select “Accept and compile” (figure 3-5). Figure 3-5 Using “Accept and compile” option in STARTER to ensure XML file ExtendedCraneDCC’s create procedure is successful Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
Configuration The DCC blocks can be configured in cyclic tasks. Any delays must be avoided in the setpoint channel in configuring cyclic tasks. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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Do not calculate run-time group of all functions which are not necessary to the ExtendedCraneDCC, and which are not used to optimize the computing time utilization. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
Name Connection Default Data Meaning parameter type assignment type number p21660 rMotorMagnetizationTime REAL Time for motor to remain (ms) magnatized after brake closes Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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Properly configure p21660 (rMotorMagnetizationTime (ms)) for motor type NOTICE On self-cooled motors, avoid keeping the motor magnetized after the brakes are closed for more than 5 minutes. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
DCC block MasterSwitch in the CraneDCC. NOTE Must be configured according to SIMOCRANE Drive-Based Technology Operating Instructions Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
The InfiniteVariableSpeed block allows for adjusting to any speed between a parametrizable slow speed and max speed in either the positive or negative direction, while only requiring a three-button master switch. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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(p21740) over ramp time (p21738) as long as signal present p21738 rRampTime (ms) 2000 REAL Ramp up time Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
Default Data Meaning parameter type assignment type number p21780 boEnable BOOL Enables micro speed p21782 rFactor REAL Factor to scale speed setpoint by Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
(going in positive direction), 100% speed is again possible. NOTE For the LimitSwitch function (from ExtendedCraneDCC) to work PreLimitSwitch (from CraneDCC) must be configured as described below in the connections table. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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Effective speed setpoint. PLS (%) If LDFW is used, connect p22156 (LDFW_rOutSpeed Setpoint), if LDFW is not used, connect p21883 (SpeedSetpoint_rOut_ SpeedSetpoint) from the Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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LimitSwitch is set, because when either positive or negative direction limit switch is triggered, r21851 (LimitSwitch_boOut_ActivatePreLimitSwitch (p22053)) goes high, activating the CraneDCC PreLimitSwitch logic. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
(rBrakeCloseTime (ms) is always considered. In SINAMICS Brake control, p1275.5 (brake with feedback) must be set to “No”, and instead the BrakeFeedback block in the ExtendedCraneDCC must be configured properly. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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BOOL Status of F51056 (BrakeFeedback_Brake DuringMotion closed during motion) r21933 boOut_Fault_BrakeClose BOOL Status of F51058 (BrakeFeedback_Brake Timeout close operation timeout) Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
To reset the alarm the operator must deflect the master switch for the time parameterized in p21965, then the alarm will go away. If after the alarm Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2,...
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Time for which travel p21965 rAlarmOffAfterTravelCommand 2000 REAL command must be DelayTime (ms) present for to reset the alarm A51061. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
BrakeTest should be carried out utilizing a data set that is separate from the operational data set. The torque developed during the brake test will depend on the values set in the brake test data set. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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NOTE If SINAMICS faults occur during the brake test, adjust all parameters mentioned in table 3-9-1. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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(r51.X) BOOL Drive data set DDS effective. Appropriate bit of r51 should be connected as feedback of Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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BOOL Output parameter to (p820..p840) confirm that the ‘‘Brake test data set‘‘ is being used. This signal should be used for DDS changover Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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Never perform a brake test with a load Material damage as well as injury to personnel can occur. WARNING Perform brake test with no load. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
1, hoist 2, or both. If torque proving is enabled for both hoists, the brakes will not release until both hoists have proven sufficient torque. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2,...
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Or both the setting torque building speed and time can be adjusted to achieve desired results. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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REAL Additional speed p22169 H1_rTorqueBuildingSpeed setpoint injected to SetpointLimit (%) build torque while brake is closed for hoist 1 Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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BOOL Output of r1224[2] r22199 H1_boOut_CloseBrake (p1224.2) (BI: Close motor holding brake at standstill) from hoist 1 Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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REAL p22287 H2_rMonitoringFaultDelay (CO: Torque actual Time (ms) value, Smoothed with p0045) is not greater than r22317 (H2_rOut_TorqueTo BeProven (%)), a torque proving Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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REAL Torque to be proven r22317 H2_rOut_TorqueToBeProven (%) for hoist 1, either the value set in p22284 (H2_rMinimumTorque (%)) or r22316 (H2_rOut_Actual TorqueAtPrevious Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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(H1_rOut_TorqueToBeProven (%)) are all derived from r68.1 (absolute current, actual value, smoothed with p0045). Same applies for H2. NOTE Torque to be proven remain retentively saved even after a power cycle. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
The actual torque for hoist 2 did not reach the torque to be proven (either actual torque at previous braking or minimum torque value) over the time set in p22287. Remedy: Possible remedies are: Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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If no external interlock exists in system, set p21611 (H1_boExternalInterlockOff1) and/or p21620 (H2_boExternalInterlockOff1) to 1. If external interlock exists in system, determine why no signal is present. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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(BrakeCloseTime (ms)). Ensure that proper feedback is being received in p21907 (bofeedback_BrakeClosed). Determine why brakes are not closing properly and fix accordingly. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
(BrakeCloseTime (ms)). Ensure that proper feedback is being received in p21907 (bofeedback_BrakeClosed). Determine why brakes are not closing properly and fix accordingly. ____________________________________________________________________________ Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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The following table consists of all of the interconnections between target and source to ensure that all necessary interconnections are made between the ExtendedCraneDCC and SINAMICS. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
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TB / TM / Infeed p2103 1st Fault Acknowledge r21700.0 Enables_boOut_Sinamics_FaultReset (p2130) This should be done for every Sinamics component on same CU Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...