Page 1 SINAMICS S120 Booksize power units sinamics...
Page 3 Foreword System Overview Line Connection Booksize SINAMICS Line Modules Booksize S120 SINAMICS S120 Booksize power Motor Modules Booksize units Motor Modules Booksize Compact Manual Booksize DC Link Components Motor-Side Power Components Accessories Cabinet Design and EMC Booksize Service and Support...
Page 4 Trademarks All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Page 5: Foreword
Orientation SINAMICS S Sales Documentation Planning/configuration SIZER configuration tool Decision/ordering SINAMICS S Catalogs SINAMICS S120 Equipment Manual for Control Units and Installation/assembly • Supplementary System Components SINAMICS S120 Equipment Manual Power Modules Booksize • SINAMICS S120 Equipment Manual Power Modules Chassis •...
Page 6 Foreword Usage phase Tools SINAMICS S120 Commissioning Manual Usage/operation • SINAMICS S List Manual • SINAMICS S150 Operating Instructions • SINAMICS S120 Commissioning Manual Maintenance/servicing • SINAMICS S List Manual • SINAMICS S150 Operating Instructions • Target group This Manual addresses planners, installation technicians, design engineers.
Page 7 Technical Support If you have any questions, please get in touch with our Hotline: Europe/Africa Phone +49 180 5050 - 222 +49 180 5050 - 223 Internet http://www.siemens.com/automation/support-request America Phone +1 423 262 2522 +1 423 262 2200 E-mail mailto:techsupport.sea@siemens.com...
Page 8 ● on the Internet: http://support.automation.siemens.com under the Product/Order No. 15257461 ● with the responsible branch office of the A&D MC Business Division of Siemens AG. The EC Declaration of Conformity for the Low Voltage Directive can be found/obtained ● on the Internet: http://support.automation.siemens.com...
Page 9 Foreword ESD information CAUTION Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or boards that may be damaged by either electrostatic fields or electrostatic discharge. Regulations for handling ESD components: When handling components, make sure that personnel, workplaces, and packaging are well earthed.
Page 10 Foreword DANGER Correct and safe operation of SINAMICS S units assumes correct transportation in the transportation packaging, correct long-term storage in the transport packaging, setup and installation, as well as careful operation and maintenance. The details in the catalogs and proposals also apply to the design of special equipment versions.
Page 11 Foreword Explanation of symbols The symbols are in accordance with IEC 617-2. Table 2 Symbols Symbol Description Protective earth (PE) Ground (e.g. M 24 V) Functional ground (e.g. shield) Equipotential bonding Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 12 Foreword Residual risks of power drive systems When carrying out a risk assessment of the machine in accordance with the EU Machinery Directive, the machine manufacturer must consider the following residual risks associated with the control and drive components of a power drive system (PDS). 1.
Page 13: Table Of Contents
Table of Contents Foreword ..............................5 System Overview............................. 23 Field of application ........................23 Versions ............................24 Platform concept and Totally Integrated Automation..............25 Introduction ..........................26 SINAMICS S120 components......................29 Power sections..........................30 System data ..........................30 Standards.............................32 Line Connection Booksize ........................35 Introduction ..........................35 Overview: line filters........................37 Combining line reactors and line filters..................39...
Page 14 Table of Contents Basic Line Filter for Basic Line Modules ..................65 2.7.1 Description ..........................65 2.7.2 Safety information ........................65 2.7.3 Interface description........................67 2.7.3.1 Overview ............................. 67 2.7.3.2 Line/power connection ........................ 68 2.7.4 Dimension drawing........................69 2.7.5 Technical data..........................71 Basic Line Filter for Smart Line Modules ..................
Page 15 Table of Contents 2.13 Line connection variants ......................116 2.13.1 Ways of connecting the line supply ...................116 2.13.2 Operating line connection components on the line supply ............118 2.13.3 Operating line connection components via a matching transformer..........119 2.13.3.1 Safety information ........................119 2.13.3.2 Line supply connection conditions for Line Modules ..............119 2.13.3.3 Operation of the line connection components via an autotransformer ........126 2.13.3.4 Assignment of autotransformers to Active Line Modules ............128 2.13.3.5 Assignment of autotransformers to Smart Line Modules............130...
Page 16 Table of Contents Basic Line Modules with internal air cooling ................201 3.4.1 Description ..........................201 3.4.2 Safety information ........................201 3.4.3 Interface description........................204 3.4.3.1 Overview ........................... 204 3.4.3.2 Connection example ......................... 207 3.4.3.3 X1 line connection........................209 3.4.3.4 X24 24 V terminal adapter ......................
Page 17 Table of Contents Smart Line Modules Booksize Compact..................277 3.7.1 Description ..........................277 3.7.2 Safety information ........................277 3.7.3 Interface description........................280 3.7.3.1 Overview ............................280 3.7.3.2 Connection example ........................281 3.7.3.3 X1 line connection........................282 3.7.3.4 X200-X202 DRIVE-CLiQ interfaces...................282 3.7.3.5 X21 EP terminals ........................283 3.7.3.6 X24 24 V terminal adapter ......................284 3.7.3.7 Meaning of the LEDs on the Smart Line Module ...............285 3.7.4...
Page 18 Table of Contents 4.3.3.3 Motor/brake connection......................350 4.3.3.4 X21/X22 EP terminals/temperature sensor Motor Module ............352 4.3.3.5 X200-X203 DRIVE-CLiQ interface.................... 352 4.3.3.6 Meaning of the LEDs on the Motor Module ................353 4.3.4 Dimension drawing........................354 4.3.5 Installation ..........................359 4.3.6 Electrical connection .........................
Page 19 Table of Contents 6.3.3.1 Overview ............................422 6.3.3.2 Connection example ........................423 6.3.3.3 Meaning of the LEDs on the Control Supply Module..............424 6.3.4 Dimension drawing ........................425 6.3.5 Technical data..........................426 Voltage Clamping Module......................427 6.4.1 Description ..........................427 6.4.2 Safety information ........................428 6.4.3 Interface description........................430 6.4.3.1 Overview ............................430 6.4.3.2...
Page 20 Table of Contents DRIVE-CLiQ cabinet gland ....................... 483 8.5.1 Description ..........................483 8.5.2 Safety information ........................483 8.5.3 Interface description........................484 8.5.3.1 Overview ........................... 484 8.5.4 Dimension drawing........................485 8.5.5 Mounting............................ 487 8.5.6 Technical data........................... 488 DRIVE-CLiQ coupling ....................... 489 8.6.1 Description ..........................
Page 21 Table of Contents Service and Support Booksize....................... 549 10.1 Technical support........................549 10.2 Replacing the fan ........................549 10.3 Forming the DC link capacitors....................551 10.4 Spare parts..........................554 Appendix A ............................555 List of abbreviations ........................555 Index..............................567 Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 22 Table of Contents Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 23: System Overview
System Overview Field of application SINAMICS is the new range of drives from Siemens designed for mechanical and plant engineering applications. SINAMICS offers solutions for all drive tasks: ● Simple pump and fan applications in the process industry. ● Complex individual drives in centrifuges, presses, extruders, elevators, as well as conveyor and transport systems.
Page 24: Versions
System Overview 1.2 Versions Versions SINAMICS offers different versions designed to meet a range of requirements: ● SINAMICS G is designed for standard applications with induction motors. These applications have less stringent requirements regarding the dynamics and accuracy of the motor speed. ●...
Page 25: Platform Concept And Totally Integrated Automation
The different SINAMICS versions can be easily combined with each other. SINAMICS is part of the Siemens "Totally Integrated Automation" concept. Integrated SINAMICS systems covering configuration, data storage, and communication at automation level, ensure low-maintenance solutions with SIMATIC, SIMOTION, and SINUMERIK.
Page 26: Introduction
SINAMICS S120 system overview Modular system for sophisticated drive tasks SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and is, therefore, designed as a modular system. Users can choose from many different harmonized components and functions to create a solution that best meets their requirements.
Page 27 Inter-axis connections can be established within a component and easily configured in the STARTER commissioning tool using a mouse. Simple technological tasks can be carried out by the SINAMICS S120 Control Unit itself. For complex numerical or motion-control tasks, high-performance SINUMERIK or SIMOTION D modules are used instead.
Page 28 1.4 Introduction Electronic type plates in all components All SINAMICS S120 components have an electronic type plate. This electronic type plate contains all the relevant technical data about that particular component. In the motors, for example, this data includes the parameters of the electric equivalent circuit diagram and characteristic values for the built-in motor encoder.
Page 29: Sinamics S120 Components
● Supplementary system components that enhance functionality and offer different interfaces for encoders and process signals. SINAMICS S120 components were developed for installation in cabinets. They have the following features and characteristics: ● Easy to handle, simple installation and wiring ●...
Page 30: Power Sections
System data Technical data Unless explicitly specified otherwise, the following technical data are valid for components of the SINAMICS S120 booksize drive system. Electrical data Line connection voltage 3-ph. 380 V to 480 V AC ±10% (-15% < 1 min)
Page 31 System Overview 1.7 System data Modules Line Modules in booksize format Rated supply voltage 480 V 3 AC • For intallation altitudes above 2000 m see the characteristic for voltage derating Rated pulse frequency 8 kHz • (for Active Line Modules in booksize format only) Motor Modules in booksize format DC link connection voltage •...
Page 32: 1.8 Standards
System Overview 1.8 Standards Environmental conditions Shock load Long-term storage in the transport packaging • Class 1M2 to EN 60721-3-1 Class 2M3 to EN 60721-3-2 Transport in the transport packaging • Operation • Test values: 15 g/11 ms Booksize format, Booksize Compact and Blocksize frame sizes FSA to FSC Test values: 5 g/30 ms Blocksize format frame sizes FSD to FSF...
Page 33 System Overview 1.8 Standards Standards Title IEC 60287-1 to -3 Cables - Calculation of the current carrying capacity Part 1: Current carrying capacity equations (100 % load factor) and calculating the losses Part 2: Thermal resistance Part 3: Main sections for operating conditions EN 60529 Degrees of protection provided by enclosures (IP code) EN 60664-X...
Page 34 System Overview 1.8 Standards Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 35: Line Connection Booksize
Line Connection Booksize Introduction The line connection for a SINAMICS booksize drive line-up comprises an optional line filter and a line reactor: ● Line filter variants: – Basic Line Filter for Active Line Modules with line reactor – Basic Line Filter for Active Line Modules with Active Interface Module –...
Page 36 Overview: line connection with Active Interface Module CAUTION Using line filters not approved by SIEMENS for SINAMICS can lead to damage/interference to the Line Modules and line-side harmonics that can interfere with or damage other loads operated by the network.
Page 37: Overview: Line Filters
2.2 Overview: line filters Overview: line filters A separate line filter (see catalog) must be used for the SINAMICS S120 drive line-up. An additional line filter must be used to suppress interference in other loads. To prevent mutual interference, this line filter must not be equipped with line-side capacitors with respect to ground.
Page 38 Line Connection Booksize 2.2 Overview: line filters Basic Line Filter for Smart Line Modules Basic Line Filters for Smart Line Modules are specified for total cable lengths of up to 150 m (shielded) of category C2 to EN 61800-3. Basic Line Filters 16 kW and 36 kW for Smart Line Modules are specified for total cable lengths of up to 350 m (shielded) of category C2 to EN 61800-3.
Page 39: Combining Line Reactors And Line Filters
Line Connection Booksize 2.3 Combining line reactors and line filters Combining line reactors and line filters Figure 2-3 Combining line reactors and line filters Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 40 Line Connection Booksize 2.3 Combining line reactors and line filters Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 41: Basic Line Filter For Active Line Modules With Line Reactor
Line Connection Booksize 2.4 Basic Line Filter for Active Line Modules with line reactor Basic Line Filter for Active Line Modules with line reactor 2.4.1 Description The Basic Line Filters for Active Line Modules are designed for limiting the cable-borne interference in accordance with the specifications of the EMC legislation.
Page 42: Safety Information
Line Connection Booksize 2.4 Basic Line Filter for Active Line Modules with line reactor 2.4.2 Safety information WARNING The 100 mm clearances for circulating air above and below the filter must be observed. This prevents thermal overloading of the filter. WARNING The input and output connections/terminals must not be interchanged: Incoming line cable to LINE L1, L2, L3...
Page 43: Interface Description
Line Connection Booksize 2.4 Basic Line Filter for Active Line Modules with line reactor 2.4.3 Interface description 2.4.3.1 Overview Figure 2-4 Basic Line Filter for Active Line Modules (example: 36 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 44: Line Supply/Load Connection
Line Connection Booksize 2.4 Basic Line Filter for Active Line Modules with line reactor WARNING The line/load connection must not be interchanged. 2.4.3.2 Line supply/load connection Table 2-2 Type of connection Terminals Designations Line supply connection (line supply) L1, L2, L3, PE Load connection (load) L1´, L2´, L3´, PE Basic Line Filter for Active Line Modules...
Page 45: Dimension Drawing
Line Connection Booksize 2.4 Basic Line Filter for Active Line Modules with line reactor 2.4.4 Dimension drawing Figure 2-5 Dimension drawing of Basic Line Filter for Active Line Modules 16 kW to 55 kW, all data in mm and (inches) Table 2-3 Dimensions: Basic Line Filter for Active Line Modules Basic Line...
Page 46: Technical Data
Line Connection Booksize 2.4 Basic Line Filter for Active Line Modules with line reactor 2.4.5 Technical data Table 2-4 Technical data of Basic Line Filter for Active Line Modules with line reactor 6SL3000 0BE21-6DAx 0BE23-6DAx 0BE25-5DAx unit Rated power Connection voltage: Supply voltage 380 3 AC -10% (-15% <...
Page 47: Basic Line Filter For Active Line Modules With Active Interface Module
Line Connection Booksize 2.5 Basic Line Filter for Active Line Modules with Active Interface Module Basic Line Filter for Active Line Modules with Active Interface Module 2.5.1 Description Basic Line Filters are mainly effective in the frequency range from 150 kHz to 30 MHz; this is the range relevant to ensure compliance with the appropriate standard.
Page 48 Line Connection Booksize 2.5 Basic Line Filter for Active Line Modules with Active Interface Module NOTICE The associated Line Module must only be connected to the SINAMICS line filter via the associated line reactor. Additional loads must be connected upstream of the SINAMICS line filter (if required, via a separate line filter).
Page 49: Interface Description
Line Connection Booksize 2.5 Basic Line Filter for Active Line Modules with Active Interface Module 2.5.3 Interface description 2.5.3.1 Overview Figure 2-6 Interface description: Basic Line Filter 55 kW Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 50 Line Connection Booksize 2.5 Basic Line Filter for Active Line Modules with Active Interface Module Figure 2-7 Interface description: 80 kW and 120 kW Basic Line Filter NOTICE The line/load connection must not be interchanged. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 51: Line/Power Connection
Line Connection Booksize 2.5 Basic Line Filter for Active Line Modules with Active Interface Module 2.5.3.2 Line/power connection Table 2-5 Connection type Terminals Designations Line supply connection (line supply) L1, L2, L3, PE Load connection (load) L1´, L2´, L3´, PE Basic Line Filter for Active Line Module with Active Interface Module 55 kW Screw terminal: 95 mm...
Page 52: Dimension Drawing
Line Connection Booksize 2.5 Basic Line Filter for Active Line Modules with Active Interface Module 2.5.4 Dimension drawing Figure 2-8 Dimension drawing: Basic Line Filter 55 kW, all dimensions in mm and (inches) Table 2-6 Dimensions: Basic Line Filter for Active Line Modules Basic Line Order number W [mm]...
Page 53 Line Connection Booksize 2.5 Basic Line Filter for Active Line Modules with Active Interface Module Figure 2-9 Dimension drawing: Basic Line Filter 80 kW and 120 kW, all dimensions in mm and (inches) Table 2-7 Dimensions: Basic Line Filter for Active Line Modules Basic Line Order number W [mm]...
Page 54: Technical Data
Line Connection Booksize 2.5 Basic Line Filter for Active Line Modules with Active Interface Module 2.5.5 Technical data Table 2-8 Technical data of the Basic Line Filter for Active Line Modules with Active Interface Module 6SL3000- 0BE25-5DA0 0BE28-0DAx 0BE31-2DAx Unit Rated power Connection voltage: Supply voltage...
Page 55: Wideband Line Filter For Active Line Modules
Line Connection Booksize 2.6 Wideband Line Filter for Active Line Modules Wideband Line Filter for Active Line Modules 2.6.1 Description The damping characteristics of Wideband Line Filters for Active Line Modules not only conform with the requirements of EMC standards for the frequency range of 150 kHz to 30 MHz but also include low frequencies as of 2 kHz.
Page 56 Line Connection Booksize 2.6 Wideband Line Filter for Active Line Modules DANGER The line filters listed conduct a high leakage current via the protective ground conductor. A permanent PE connection for the line filter or control cabinet is required due to the high leakage current of the line filters.
Page 57: Interface Description
Line Connection Booksize 2.6 Wideband Line Filter for Active Line Modules 2.6.3 Interface description Figure 2-10 Wideband Line Filter for Active Line Module (example: 16 kW) NOTICE The line/load connection must not be interchanged. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 58: Line/Power Connection
Line Connection Booksize 2.6 Wideband Line Filter for Active Line Modules 2.6.3.1 Line/power connection Table 2-9 Type of connection Terminals Designations Line supply connection (line supply) L1, L2, L3, PE Load connection (load) U, V, W Wideband Line Filter for Active Line Modules 16 kW Screw terminal: 10 mm 3-pin/1.5 -1.8 Nm (see Screw Terminals chapter)
Page 59: Dimension Drawings
Line Connection Booksize 2.6 Wideband Line Filter for Active Line Modules 2.6.4 Dimension drawings Figure 2-11 Dimension drawing: Wideband Line Filter 16 kW for Active Lines Modules, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 60 Line Connection Booksize 2.6 Wideband Line Filter for Active Line Modules Figure 2-12 Dimension drawing: Wideband Line Filter 36 kW for Active Lines Modules, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 61 Line Connection Booksize 2.6 Wideband Line Filter for Active Line Modules Figure 2-13 Dimension drawing: Wideband Line Filter 55 kW for Active Lines Modules, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 62 Line Connection Booksize 2.6 Wideband Line Filter for Active Line Modules Figure 2-14 Dimension drawing: Wideband Line Filter 80 kW for Active Lines Modules, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 63 Line Connection Booksize 2.6 Wideband Line Filter for Active Line Modules Figure 2-15 Dimension drawing: Wideband Line Filter 120 kW for Active Lines Modules, all dimensions in mm and (inches) Table 2-10 Wideband Line Filter For Active Line Modules Order number 16 kW 6SL3000-0BE-21-6AAx 36 kW...
Page 64: Technical Data
Line Connection Booksize 2.6 Wideband Line Filter for Active Line Modules 2.6.5 Technical data Table 2-11 Technical data: Wideband Line Filter for Active Line Modules 6SL3000 0BE21- 0BE23- 0BE25- 0BE28- 0BE31- unit 6AAx 6AAx 5AAx 0AAx 2AAx Rated power Connection voltages: Supply voltage 3-ph.
Page 65: Basic Line Filter For Basic Line Modules
Line Connection Booksize 2.7 Basic Line Filter for Basic Line Modules Basic Line Filter for Basic Line Modules 2.7.1 Description The Basic Line Filters for Basic Line Modules are designed for limiting the cable-borne interference in the frequency range in accordance with the specifications of the EMC legislation.
Page 66 Line Connection Booksize 2.7 Basic Line Filter for Basic Line Modules DANGER The line filters listed conduct a high leakage current via the protective ground conductor. A permanent PE connection for the line filter or control cabinet is required due to the high leakage current of the line filters.
Page 67: Interface Description
Line Connection Booksize 2.7 Basic Line Filter for Basic Line Modules 2.7.3 Interface description 2.7.3.1 Overview Figure 2-16 Line filters for Basic Line Modules (example: 40 kW) NOTICE The line/load connection must not be interchanged. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 68: Line/Power Connection
Line Connection Booksize 2.7 Basic Line Filter for Basic Line Modules 2.7.3.2 Line/power connection Table 2-12 Connection type Terminals Designations Line supply connection (line supply) L1, L2, L3, PE Load connection (load) L1´, L2´, L3´, PE Basic Line Filter for Basic Line Modules 20 kW Screw terminal: 10 mm 3-pin/1.5 - 1.8 Nm (see Screw Terminals chapter)
Page 69: Dimension Drawing
Line Connection Booksize 2.7 Basic Line Filter for Basic Line Modules 2.7.4 Dimension drawing Figure 2-17 Dimension drawing of Basic Line Filter for Basic Line Modules 20 kW and 40 kW, all data in mm and (inches) Table 2-13 Dimensions of Basic Line Filter for Basic Line Modules Basic Line Order number W [mm]...
Page 70 Line Connection Booksize 2.7 Basic Line Filter for Basic Line Modules Figure 2-18 Dimension drawing of Basic Line Filter for Basic Line Modules 100 kW, all data in mm and (inches) Table 2-14 Dimensions of Basic Line Filter for Basic Line Modules Basic Line Order number W [mm]...
Page 71: Technical Data
Line Connection Booksize 2.7 Basic Line Filter for Basic Line Modules 2.7.5 Technical data Table 2-15 Technical data for Basic Line Filter for Basic Line Modules 6SL3000 0BE21-6DAx 0BE23-6DA1 0BE31-2DAx unit Rated power Connection voltage: Supply voltage 380 3 AC -10% (-15% < 1 min) to 480 3 AC +10% Line frequency 47 to 63 Hz Rated current...
Page 72: Basic Line Filter For Smart Line Modules
Line Connection Booksize 2.8 Basic Line Filter for Smart Line Modules Basic Line Filter for Smart Line Modules 2.8.1 Description In conjunction with the associated line reactors, the Basic Line Filters for Smart Line Modules limit the cable-borne interference to a level in compliance with EN61800-3 category C2.
Page 73 Line Connection Booksize 2.8 Basic Line Filter for Smart Line Modules DANGER Risk of electric shock. Dangerous voltages are still present for up to 5 minutes after the power supply has been switched off. Note If a high-voltage test is conducted with alternating voltage in the system, the line filters must be disconnected in order to obtain accurate measurements.
Page 74: Interface Description
Line Connection Booksize 2.8 Basic Line Filter for Smart Line Modules 2.8.3 Interface description 2.8.3.1 Overview Figure 2-19 Basic Line Filter for Smart Line Modules (example: 36 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 75: Line/Power Connection
Line Connection Booksize 2.8 Basic Line Filter for Smart Line Modules NOTICE The line/load connection must not be interchanged. Line voltage 415 V 3 AC to 480 V AC + 10 % ● Controlled DC link voltage required, or ● limitation of the DC link voltage required due to motor isolation 2.8.3.2 Line/power connection Table 2-16...
Page 76: Dimension Drawings
Line Connection Booksize 2.8 Basic Line Filter for Smart Line Modules 2.8.4 Dimension drawings Figure 2-20 Dimension drawing of Basic Line Filter for Smart Line Modules 5 and 10 kW, all data in mm and (inches) Table 2-17 Basic Line Filter for Smart Line Modules Basic Line Filter for Smart Line Modules Order number 5 kW...
Page 77 Line Connection Booksize 2.8 Basic Line Filter for Smart Line Modules Figure 2-21 Dimension drawing of Basic Line Filter for Smart Line Modules 16 kW and 36 kW, all data in mm and (inches) Table 2-18 Dimensions of Basic Line Filter for Smart Line Modules Basic Line Order number W [mm]...
Page 78: Technical Data
Line Connection Booksize 2.8 Basic Line Filter for Smart Line Modules 2.8.5 Technical data Table 2-19 Technical data for: Basic Line Filter for Smart Line Modules 6SL3000- 0HE15-0AAx 0HE21-0AAx 0BE21-6DAx 0BE23-6DAx Unit Rated power Connection voltage: Supply voltage 380 3 AC -10% (-15% < 1 min) to 480 3 AC +10% Line frequency 47 to 63 Hz Rated current...
Page 79: Active Interface Modules Internal Air Cooling
Line Connection Booksize 2.9 Active Interface Modules internal air cooling Active Interface Modules internal air cooling 2.9.1 Description Active Interface Modules are line-side interfaces for the Active Line Modules. They contain the following functional units: ● Line reactors ● Low-frequency/switching frequency filters ●...
Page 80: Interface Description
Line Connection Booksize 2.9 Active Interface Modules internal air cooling Note The Active Interface Modules must only be operated in a vertical position ("hanging"). 2.9.3 Interface description 2.9.3.1 Overview Figure 2-22 Interface description: Active Interface Module 16 kW Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 81 Line Connection Booksize 2.9 Active Interface Modules internal air cooling Figure 2-23 Interface description: Active Interface Module 36 kW Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 82 Line Connection Booksize 2.9 Active Interface Modules internal air cooling Figure 2-24 Interface description: Active Interface Module 55 kW Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 83 Line Connection Booksize 2.9 Active Interface Modules internal air cooling Figure 2-25 Interface description: Active Interface Module (80 kW and 120 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 84: Connection Example
Line Connection Booksize 2.9 Active Interface Modules internal air cooling 2.9.3.2 Connection example Figure 2-26 Connection example: Active Interface Module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 85: Electronics Power Supply X124
Line Connection Booksize 2.9 Active Interface Modules internal air cooling 2.9.3.3 Electronics power supply X124 Table 2-20 Terminal block X124 Terminal Function Technical specifications Electronics power supply Voltage: 24 V DC (20.4 V - 28.8 V) Electronics power supply Current consumption: max. 1.6 A Max.
Page 86: X121 Temperature Sensor And Fan Control
Line Connection Booksize 2.9 Active Interface Modules internal air cooling 2.9.3.5 X121 temperature sensor and fan control Table 2-22 Plug-in screw terminal X121 Terminal Designation Technical specifications +Temp Output Temperature switch must be connected to X21 of the Active Line Module. -Temp Temperature switch output +24 V power supply for digital...
Page 87: Dimension Drawings
Line Connection Booksize 2.9 Active Interface Modules internal air cooling 2.9.4 Dimension drawings Figure 2-27 Dimension drawing: Active Interface Module 16 kW, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 88 Line Connection Booksize 2.9 Active Interface Modules internal air cooling Figure 2-28 Dimension drawing: Active Interface Module 36 kW, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 89 Line Connection Booksize 2.9 Active Interface Modules internal air cooling Figure 2-29 Dimension drawing: Active Interface Module 55 kW, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 90 Line Connection Booksize 2.9 Active Interface Modules internal air cooling Figure 2-30 Dimension drawing: Active Interface Module 80 kW and 120 kW, all dimensions in mm and (inches) Table 2-23 Active Interface Modules Active Interface Module 6SL3100-0BE21-6ABO 6SL3100-0BE23-6ABO 16 kW 36 kW Table 2-24 Active Interface Modules...
Page 91 Line Connection Booksize 2.9 Active Interface Modules internal air cooling Shield connecting plates Note The shield connecting plate is integrated in the cable connector on Active Interface Module 16 kW. Table 2-25 Shield connecting plates for Active Interface Modules Shield connecting plate 6SL3163-1AF00-0AA0 6SL3163-1AH00-0AAx Active Interface Module...
Page 92: Installation
Line Connection Booksize 2.9 Active Interface Modules internal air cooling 2.9.5 Installation The Active Interface Modules are designed for installation in the control cabinet. The components are attached to the control cabinet installation wall next to the line filter. Figure 2-31 Mounting: Active Interface Module 16 kW Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 93 Line Connection Booksize 2.9 Active Interface Modules internal air cooling Figure 2-32 Mounting: Active Interface Module 36 kW Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 94 Line Connection Booksize 2.9 Active Interface Modules internal air cooling Figure 2-33 Mounting: Active Interface Module 55 kW M6 screws (not hexagon-head screws) Table 2-27 Protective conductor connection Active Interface Module 16 kW, 36 kW, 55 kW Threaded hole M6/6 Nm 80/120 kW Threaded hole M8/13 Nm Booksize power units...
Page 95 Line Connection Booksize 2.9 Active Interface Modules internal air cooling Operating an Active Interface Module from an isolated-neutral network (IT system) When an Active Interface Module is operated in an isolated-neutral system (IT system), the connection bracket for the interference-suppression capacitor must be removed. The connection bracket for the interference-suppression capacitor is located on the lower side of the component.
Page 96 Line Connection Booksize 2.9 Active Interface Modules internal air cooling Replacing the fan in an Active Interface Module NOTICE When replacing the fan, you must observe the ESD regulations. NOTICE Parts must only be replaced by trained personnel (danger of damage to sensitive components due to static electricity)! DANGER Before replacing the fan, you must switch off the power supplies (24 V DC and 400 V AC).
Page 97 Line Connection Booksize 2.9 Active Interface Modules internal air cooling Table 2-28 Replacing the fan in an Active Interface Module, 55 kW Open the fan cover. Unscrew the combination screws Open the fan cover and remove the connector M5/3 Nm Unscrew the screws M3/1.8 Nm Remove the fan Booksize power units...
Page 98 Line Connection Booksize 2.9 Active Interface Modules internal air cooling Table 2-29 Replacing the fan in an Active Interface Module, 80 kW, 120 kW Open the fan cover. Unscrew the Open the fan cover Remove the connector combination screws M5/3 Nm Unscrew the screws M3/1.8 Nm Release the connection cables Remove the fan...
Page 99: Technical Data
Line Connection Booksize 2.9 Active Interface Modules internal air cooling 2.9.6 Technical data Table 2-30 Technical data Active Interface Module 6SL3100- 0BE21-6ABO 0BE23-6ABO 16 kW 36 kW rated Current requirements of the 24 V DC electronics power supply Line voltage 380 V 3 AC to 480 V 3 AC ±10% Line frequency 47 - 63...
Page 100: Line Reactors For Active Line Modules
Only the line reactors or Active Interface Modules described in this Manual should be used. The following can occur if line reactors are used that have not been approved for SINAMICS S120 by SIEMENS: - The Line Modules may become damaged/faulty.
Page 101: Connection Description
Line Connection Booksize 2.10 Line reactors for Active Line Modules 2.10.3 Connection description Figure 2-34 Line reactor (example: 16 kW) 2.10.3.1 Line/power connection Table 2-32 Connection types for line reactors Terminals Designations Line supply connection 1U1, 1V1, 1W1, PE Load connection 1U2, 1V2, 1W2 Line reactors for Active Line Modules 16 kW...
Page 102: Dimension Drawings
Line Connection Booksize 2.10 Line reactors for Active Line Modules 2.10.4 Dimension drawings Figure 2-35 Dimension drawing: line reactor for Active Line Modules (up to 55 kW) Table 2-33 Dimensions of the line reactor for Active Line Modules Order number L [mm] W [mm] h [mm]...
Page 103: Technical Data
Line Connection Booksize 2.10 Line reactors for Active Line Modules Figure 2-36 Dimension drawing: line reactor for Active Line Modules (as of 80 kW) Table 2-34 Dimensions of the line reactor for Active Line Modules Order L [mm] W [mm] h1 [mm] h2 [mm] H [mm]...
Page 104: Line Reactors For Smart Line Modules
Only the line reactors or Active Interface Modules described in this Manual should be used. The following can occur if line reactors are used that have not been approved for SINAMICS S120 by SIEMENS: - The Line Modules may become damaged/faulty.
Page 105: Connection Description
Line Connection Booksize 2.11 Line reactors for Smart Line Modules 2.11.3 Connection description Figure 2-37 Line reactors for Smart Line Modules (example: 36 kW) 2.11.3.1 Line/power connection Table 2-36 Connection types for line reactors Terminals Designations Line supply connection 1U1, 1V1, 1W1, PE Load connection 1U2, 1V2, 1W2 Line reactors for Smart Line Modules...
Page 106: Dimension Drawings
Line Connection Booksize 2.11 Line reactors for Smart Line Modules 2.11.4 Dimension drawings Figure 2-38 Dimension drawing: line reactor for Smart Line Modules (5 and 10 KW) Table 2-37 Dimensions of the line filter for Smart Line Modules Order number W [mm] b [mm] H [mm]...
Page 107 Line Connection Booksize 2.11 Line reactors for Smart Line Modules Figure 2-39 Dimension drawing of line reactor for the Smart Line Module 16 kW Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 108 Line Connection Booksize 2.11 Line reactors for Smart Line Modules Figure 2-40 Dimension drawing of the line reactor for the Smart Line Module 36 kW Table 2-38 Line reactor for the Smart Line Modules 16 kW and 36 kW Order No. 16 kW 6SL3000-0CE-21-6AAx 36 KW...
Page 109: Technical Data
Line Connection Booksize 2.11 Line reactors for Smart Line Modules 2.11.5 Technical data Table 2-39 Technical data of line reactors for the Smart Line Module 6SL3000 0CE15-0AAx 0CE21-0AAx 0CE22-0AAx 0CE24-0AAx unit Power Rated current Power loss Weight 1) For an overview, see the power loss tables in chapter Cabinet Design Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 110: Line Reactors For Basic Line Modules
Only the line reactors described in this Manual must be used. The following can occur if line reactors are used that have not been approved for SINAMICS S120 by SIEMENS: - The Line Modules may become damaged/faulty. - Line reactions can occur that can damage or interfere with other loads powered from the same network.
Page 111: Connection Description
Line Connection Booksize 2.12 Line reactors for Basic Line Modules 2.12.3 Connection description 2.12.3.1 Overview Figure 2-41 Line reactor for Basic Line Module (20 kW) Figure 2-42 Line reactor for Basic Line Module (40 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 112: Line/Power Connection
Line Connection Booksize 2.12 Line reactors for Basic Line Modules Figure 2-43 Line reactor for Basic Line Module (100 kW) 2.12.3.2 Line/power connection Table 2-40 Connection types for line reactors Terminals Designations Power connection L1, L2, L3 Load connection 1L1, 1L2, 1L3 Line reactors for Basic Line Modules 20 kW Max.
Page 113: Dimension Drawings
Line Connection Booksize 2.12 Line reactors for Basic Line Modules 2.12.4 Dimension drawings Figure 2-44 Dimension drawing: Line reactor for Basic Line Module 20 kW, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 114 Line Connection Booksize 2.12 Line reactors for Basic Line Modules Figure 2-45 Dimension drawing: Line reactor for Basic Line Module 40 kW, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 115: Technical Data
Line Connection Booksize 2.12 Line reactors for Basic Line Modules Figure 2-46 Dimension drawing: Line reactor for Basic Line Module 100 kW, all dimensions in mm and (inches) 2.12.5 Technical data Table 2-41 Technical data of line reactors for the Basic Line Modules 6SL3000 0CE22-0AAx 0CE24-0AAx...
Page 116: Line Connection Variants
Line Connection Booksize 2.13 Line connection variants 2.13 Line connection variants 2.13 2.13.1 Ways of connecting the line supply A distinction is made between: ● Direct operation of the line connection components on the supply ● Operating line connection components via an autotransformer ●...
Page 117 Line Connection Booksize 2.13 Line connection variants Figure 2-47 Overview of line connection versions Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 118: Operating Line Connection Components On The Line Supply
Line Connection Booksize 2.13 Line connection variants 2.13.2 Operating line connection components on the line supply The SINAMICS S Booksize converter system is rated for direct operation on TN, TT, and IT line supply systems with a rated voltage of 380 V 3 AC to 480 V 3 AC. Figure 2-48 Direct operation on the line supply Booksize power units...
Page 119: Operating Line Connection Components Via A Matching Transformer
Safety information NOTICE If line filters are used that SIEMENS has not certified for use with SINAMICS S120, this can result in harmonics being fed back into the line supply. These harmonics can damage/disturb other equipment connected to this line supply.
Page 120 Line Connection Booksize 2.13 Line connection variants Dimensioning and selecting the matching transformer for several loads A SINAMICS Line Module and other loads/machines are connected to the matching transformer. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 121 Line Connection Booksize 2.13 Line connection variants A matching transformer must be dimensioned for the total of all loads connected to it. The apparent power required for the Line Modules must be determined and added as indicated in table "Transformer configuration instructions". If the transformer S or S is too small, this can lead to increased line voltage dips and faults in the system and in other loads at this...
Page 122 Line Connection Booksize 2.13 Line connection variants From S , the required rated power of the matching transformer can be calculated. K transformer Note The system fault level (short-circuit power) at the plant connection S plays a decisive K plant role in dimensioning/selecting the matching transformer.
Page 123 Line Connection Booksize 2.13 Line connection variants Example 1 matching transformer = 3%, = 50,000 kVA K plant = 16 kW • 70 • 0.73 = 820 kVA K line According to a) = 1.27 • 16 kW = 21 kVA According to b) >...
Page 124 Line Connection Booksize 2.13 Line connection variants Example 4 If S is smaller, you can use, alternatively to example 3, a transformer with a smaller u K plant matching transformer = 1%, = 3,000 kVA K plant = 16 kW • 70 • 0.73 = 820 kVA K line According to a) = 1.27 •...
Page 125 Line Connection Booksize 2.13 Line connection variants Fuses For timely tripping of fuses, the loop resistance as well as the vector group of the line supply transformer being fed must satisfy the requirement that the touch voltage of the devices is switched off by the provided fuses within the permissible tripping time (see figure below, in accordance with EN 61800-5-1 Ed.
Page 126: Operation Of The Line Connection Components Via An Autotransformer
Line Connection Booksize 2.13 Line connection variants 2.13.3.3 Operation of the line connection components via an autotransformer An autotransformer can be used to adapt the voltage in the range up to 3-ph. 480 V AC +10 %. DANGER To ensure protective separation an isolating transformer must be used for voltages greater than 3-ph.
Page 127 Line Connection Booksize 2.13 Line connection variants Figure 2-50 Autotransformer Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 128: Assignment Of Autotransformers To Active Line Modules
Line Connection Booksize 2.13 Line connection variants 2.13.3.4 Assignment of autotransformers to Active Line Modules Table 2-44 Autotransformers for 480/440 V input voltage Active Line Module 16 kW 36 kW 55 kW 80 kW 120 kW Rated power [kVA] Autotransformer IP00 46.5 70.3 Input voltage [V]...
Page 129 Line Connection Booksize 2.13 Line connection variants Table 2-45 Autotransformers for 220 V input voltage Active Line Module 16 kW 36 kW 55 kW 80 kW 120 kW Rated power [kVA] Autotransformer IP00 46.5 70.3 Input voltage [V] 220 V AC 3-phase ± 10%; 50 Hz - 5% to 60 Hz + 5% Output voltage [V] 400 V AC, 3-phase Vector group...
Page 130: Assignment Of Autotransformers To Smart Line Modules
Line Connection Booksize 2.13 Line connection variants 2.13.3.5 Assignment of autotransformers to Smart Line Modules Table 2-46 Autotransformers for 480/440 V input voltage Smart Line Module 5 kW /10 kW /16 kW 36 kW Rated power [kVA] Autotransformer IP00 46.5 Input voltage [V] 480/440 V AC 3-phase ±...
Page 131 Line Connection Booksize 2.13 Line connection variants Table 2-47 Autotransformers for 220 V input voltage Smart Line Module 5 kW /10 kW /16 kW 36 kW Rated power [kVA] Autotransformer IP00 46.5 Input voltage [V] 220 V AC 3-phase ± 10%; 50 Hz - 5% to 60 Hz + 5% Output voltage [V] 400 V AC, 3-phase Vector group...
Page 132: Assignment Of Autotransformers To Basic Line Modules
Line Connection Booksize 2.13 Line connection variants 2.13.3.6 Assignment of autotransformers to Basic Line Modules Table 2-48 Autotransformers for 480/440 V input voltage Basic Line Modules 20 kW 40 kW 100 kW Rated power [kVA] Autotransformer IP00 46.5 70.3 Input voltage [V] 480/440 V AC 3-phase ±...
Page 133 Line Connection Booksize 2.13 Line connection variants Table 2-49 Autotransformers for 220 V input voltage Basic Line Modules 20 kW 40 kW 100 kW Rated power [kVA] Autotransformer IP00 46.5 70.3 Input voltage [V] 220 V AC 3-phase ± 10%; 50 Hz - 5% to 60 Hz + 5% Output voltage [V] 400 V AC, 3-phase Vector group...
Page 134: Operating Line Connection Components Via An Isolating Transformer
Line Connection Booksize 2.13 Line connection variants 2.13.3.7 Operating line connection components via an isolating transformer The isolating transformer converts the network configuration of the system (e.g. IT/TT system) to a TN system. Additional voltage adaptation to the permissible voltage tolerance range is possible.
Page 135 Line Connection Booksize 2.13 Line connection variants Figure 2-51 Isolating transformer Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 136: Assignment Of Isolating Transformers To Active Line Modules
Line Connection Booksize 2.13 Line connection variants 2.13.3.8 Assignment of isolating transformers to Active Line Modules Table 2-50 Matching transformers with isolated windings for 50/60 Hz supply systems Active Line Module 16 kW 36 kW 55 kW 80 kW 120 kW Rated power [kVA] Power loss, max.
Page 137: Assignment Of Isolating Transformers To Smart Line Modules
Line Connection Booksize 2.13 Line connection variants 2.13.3.9 Assignment of isolating transformers to Smart Line Modules Table 2-51 Matching transformers with isolated windings for 50/60 Hz supply systems Smart Line Module 5 kW 10 kW 16 kW 36 kW Rated power [kVA] Power loss, max.
Page 138: 2.13.3.10 Assignment Of Isolating Transformers To Basic Line Modules
Line Connection Booksize 2.13 Line connection variants 2.13.3.10 Assignment of isolating transformers to Basic Line Modules Table 2-52 Matching transformers with isolated windings for 50/60 Hz supply systems Basic Line Modules 20 kW 40 kW 100 kW Rated power [kVA] Power loss, max.
Page 139: 2.13.3.11 Technical Specifications Of The Transformers
Line Connection Booksize 2.13 Line connection variants 2.13.3.11 Technical specifications of the transformers Basic reference conditions under which the transformers can be loaded with the rated power P indicated in the selection tables: ● Continuous operation P ● Frequency 50 Hz to 60 Hz ●...
Page 140: 2.13.3.12 Dimension Drawings Of The Transformers
Line Connection Booksize 2.13 Line connection variants 2.13.3.12 Dimension drawings of the transformers Safety, isolating, control and line transformers 4AP, 4AU Safety, isolating, control and line transformers 4AP and safety, isolating, control and mains transformers as well as autotransformers with selectable voltages 4AP ≤...
Page 141 Line Connection Booksize 2.13 Line connection variants Safety, isolating, control and line transformers 4AP, 4AU ≤ 16 kVA (continued) Safety, isolating, control and line transformers 4AU and Safety, isolating, control and line transformers as well as autotransformers with selectable voltages 4AU ≤ 16 kVA Figure 2-55 Dimension drawing: 4AU30 to 4AU39 Table 2-55...
Page 142 Line Connection Booksize 2.13 Line connection variants Power transformers 4BU > 16 kVA Matching transformers and transformers with selectable voltages 4BU > 16 kVA Figure 2-56 Dimension drawing: 4BU Terminal size Screw connection for cross-section Current capacity solid stranded fine-stranded = 40 °C = 55 °C 0.5 ...
Page 143 Line Connection Booksize 2.13 Line connection variants Table 2-57 Dimensions 4BU, part 1 Type Rated power Type size b3 ± 3 in line with for terminal size DIN 41302 4BU43 18; 20; 22.5 3UI 230/80 4BU45 25; 28 3UI 230/107 4BU47 31.5;...
Page 144: Line Connection Via A Residual-Current Circuit-Breaker
Line Connection Booksize 2.13 Line connection variants 2.13.4 Line connection via a residual-current circuit-breaker In addition to the implemented protective measures against direct and indirect contact, selectively tripping AC/DC-sensitive residual-current circuit-breakers (Type B) can be used. DANGER Residual-current circuit-breakers alone are not permissible to provide protection against direct and indirect contact.
Page 145 Recommendation SIEMENS selectively switching AC/DC-sensitive residual-current circuit-breakers in accordance with EN 61009-1 of the 5SM series (e.g. 5SM3646-4 or 5SM3646-4+5SW3300 with an auxiliary disconnector (1 NC contact/1 NO contact) for a rated current of 63 A and rated fault current of 0.3 A (see catalog "BETA Modular Installation Devices - ET B1")).
Page 146 Line Connection Booksize 2.13 Line connection variants Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 147: Line Modules Booksize
Line Modules Booksize Introduction Line Modules generate a DC voltage from the connected line voltage that is used to power the Motor Modules. All Basic Line Modules and Active Line Modules as well as the 16 kW and 36 kW Smart Line Modules are equipped with DRIVE-CLiQ interfaces for communicating with the Control Unit.
Page 148 Line Modules Booksize 3.1 Introduction Figure 3-1 Overview of Line Modules Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 149 Line Modules Booksize 3.1 Introduction General characteristics of the Line Modules ● Connection voltage 380 V 3 AC -10% (-15% <1 min) to 480 V 3 AC +10% (47 to 63 Hz) ● Suitable for TN, TT, and IT supply systems ●...
Page 150 Line Modules Booksize 3.1 Introduction Frequency with which the DC link is precharged The frequency with which the DC link capacitance is precharged via the Line Module is determined using the following formula: The DC link capacitances of the individual components can be taken from the relevant technical data.
Page 151: Active Line Modules With Internal Air Cooling
Line Modules Booksize 3.2 Active Line Modules with internal air cooling Active Line Modules with internal air cooling 3.2.1 Description Active Line Modules generate a constant, regulated DC voltage in the DC link from the three-phase line supply voltage that supplies the connected Motor Modules with power. This ensures that they are not influenced by network fluctuations.
Page 152 DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The tightening torque of the DC link busbar screws (1.8 Nm, tolerance: +30 %) must be checked before commissioning is carried out when the system is disconnected from the power supply and the DC link is discharged.
Page 153 1000 m in Active Mode combined with Active Interface Module and Basic Line Filter. CAUTION Only cables from Siemens must be used for DRIVE-CLiQ connections. DANGER If the Line Module is not disconnected from the network (e.g. via the main contactor or main circuit-breaker), the DC link remains charged.
Page 154: Interface Description
Line Modules Booksize 3.2 Active Line Modules with internal air cooling 3.2.3 Interface description 3.2.3.1 Overview Figure 3-2 Active Line Module with internal air cooling (example: 16 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 155: Connection Example
Line Modules Booksize 3.2 Active Line Modules with internal air cooling 3.2.3.2 Connection example Figure 3-3 Example connection of Active Line Module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 156: X1 Line Connection
Line Modules Booksize 3.2 Active Line Modules with internal air cooling 3.2.3.3 X1 line connection Table 3-1 Terminal block X1 Active Line Module 16 kW Terminal Technical specifications Max. connectable cross-section: 10 mm Type: Screw terminal 6 (see Connection Methods) Tightening torque: 1.5 - 1.8 Nm PE connection Threaded hole M5/3 Nm...
Page 157: X200-X202 Drive-Cliq Interfaces
Line Modules Booksize 3.2 Active Line Modules with internal air cooling 3.2.3.4 X200-X202 DRIVE-CLiQ interfaces Table 3-3 DRIVE-CLiQ interface X200-X202 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 158: Ep Terminals X21
Line Modules Booksize 3.2 Active Line Modules with internal air cooling 3.2.3.5 EP terminals X21 Table 3-4 Terminal block X21 Terminal Designation Technical specifications + Temp For the temperature sensor on the Active Interface Module - Temp EP +24 V (enable pulses) Voltage 24 V DC Current consumption: 10 mA EP M (enable pulses)
Page 159: X24 24 V Terminal Adapter
Line Modules Booksize 3.2 Active Line Modules with internal air cooling 3.2.3.6 X24 24 V terminal adapter Table 3-5 Terminal block X24 Terminal Designation Technical specifications 24 V power supply 24 V DC supply voltage Ground Electronic ground The 24 V terminal adapter is supplied as standard Max.
Page 160: Description Of The Leds On The Active Line Module
Line Modules Booksize 3.2 Active Line Modules with internal air cooling 3.2.3.7 Description of the LEDs on the Active Line Module Table 3-6 Active Line Module - description of the LEDs Status Description, cause Remedy Ready (H200) DC link (H201) Electronics power supply is missing or outside –...
Page 161: Dimension Drawing
Line Modules Booksize 3.2 Active Line Modules with internal air cooling 3.2.4 Dimension drawing Figure 3-4 Dimension drawing of Active Line Module 16 kW with internal air cooling, all data in mm and (inches) Table 3-7 Dimensions of Active Line Module with internal air cooling Active Line Module Order number W [mm] (inches)
Page 162 Line Modules Booksize 3.2 Active Line Modules with internal air cooling Figure 3-5 Dimension drawing of Active Line Module 36 kW and 55 kW with internal air cooling, all data in mm and (inches) Table 3-8 Dimensions of Active Line Module with internal air cooling Active Line Module Order number W [mm] (inches)
Page 163 Line Modules Booksize 3.2 Active Line Modules with internal air cooling Figure 3-6 Dimension drawing of Active Line Modules 80 kW and 120 kW with internal air cooling, all data in mm and (inches) Table 3-9 Dimensions of Active Line Module with internal air cooling Active Line Module Order number W [mm] (inches)
Page 164: Installation
Line Modules Booksize 3.2 Active Line Modules with internal air cooling 3.2.5 Installation Installing the fan on Active Line Modules (80 kW and 120 kW) Figure 3-7 Installing the fan for 300 mm modules 1) Secure with M6/6 Nm screws 2) Connect the power supply for the fan Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 165 Line Modules Booksize 3.2 Active Line Modules with internal air cooling Note The fans are power-up and power-down as a function of the heatsink temperature. The fans start up at the heat-sink temperature specified in the power stack data (normally 56°C) and are switched off with a slight hysteresis when the heat-sink temperature decreases again.
Page 166: Electrical Connection
Line Modules Booksize 3.2 Active Line Modules with internal air cooling 3.2.6 Electrical connection Figure 3-8 Busbar connections for booksize components DANGER The 24 V terminal adapter must not be removed or plugged in with 24 V applied. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 167: Technical Data
Line Modules Booksize 3.2 Active Line Modules with internal air cooling NOTICE The 24 V terminal adapter may only be withdrawn vertically to the front panel (i.e. not at an angle)! 3.2.7 Technical data Table 3-10 Technical data of Active Line Modules Internal air cooling 6SL3130–...
Page 168 Line Modules Booksize 3.2 Active Line Modules with internal air cooling Internal air cooling 6SL3130– 7TE21–6AAx 7TE23–6AAx 7TE25–5AAx 7TE25–5AA3 + Active Interface Module Rated power DC link capacitance μF 1 410 1 880 1 880 Maximum permissible DC link μF 20 000 20 000 20 000...
Page 169 Line Modules Booksize 3.2 Active Line Modules with internal air cooling Table 3-11 Technical data of Active Line Modules Internal air cooling 6SL3130– 7TE28–0AAx 7TE31–2AAx Rated power Infeed: Rated power (S1) kW (Pn) Infeed power (S6-40%) kW (Ps6) Peak infeed power kW (Pmax) Regenerative feedback: Continuous regenerative power...
Page 170 Line Modules Booksize 3.2 Active Line Modules with internal air cooling Internal air cooling 6SL3130– 7TE28–0AAx 7TE31–2AAx Rated power UL safety fuse type AJT Class J AJT175 AJT250 Rated current Short-circuit current rating SCCR at 600 V Safety fuses NH 3NA3 136 3NA3 144 Rated current...
Page 171 Line Modules Booksize 3.2 Active Line Modules with internal air cooling Rated duty cycles of 55 kW Active Line Modules with Active Interface Module Figure 3-10 Rated duty cycles of 55 kW Active Line Modules with Active Interface Module Figure 3-11 Rated duty cycle of 55 kW Active Line Modules with Active Interface Module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 172 Line Modules Booksize 3.2 Active Line Modules with internal air cooling Derating as a function of the ambient temperature Figure 3-12 Derating as a function of the ambient temperature Derating as a function of the installation altitude Figure 3-13 Derating as a function of the installation altitude Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 173 Line Modules Booksize 3.2 Active Line Modules with internal air cooling Voltage derating as a function of the installation altitude Figure 3-14 Voltage derating as a function of the installation altitude Output power as a function of the total cable length Figure 3-15 Output power as a function of the total cable length Booksize power units...
Page 174: Active Line Modules With External Air Cooling
Line Modules Booksize 3.3 Active Line Modules with external air cooling Active Line Modules with external air cooling 3.3.1 Description The Motor Modules are connected to the power supply network via the Active Line Modules with external air cooling, which provide the Motor Modules with a constant DC link voltage. This ensures that they are not influenced by network fluctuations.
Page 175 DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The tightening torque of the DC link busbar screws (1.8 Nm, tolerance: +30%) must be checked before commissioning when the system is disconnected from the power supply and the DC link is discharged.
Page 176 The total length of all the power cables (motor supply cables and DC link cables) must not exceed 350 m in active mode. CAUTION Only cables from Siemens must be used for DRIVE-CLiQ connections. NOTICE The external air cooling can cause the fans and the heat sink to become heavily contaminated, which may trigger the temperature monitor in the power unit.
Page 177: Interface Description
Line Modules Booksize 3.3 Active Line Modules with external air cooling 3.3.3 Interface description 3.3.3.1 Overview Figure 3-16 Active Line Module with external air cooling (example: 16 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 178: Connection Example
Line Modules Booksize 3.3 Active Line Modules with external air cooling 3.3.3.2 Connection example Figure 3-17 Example connection of Active Line Module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 179: Line Connection
Line Modules Booksize 3.3 Active Line Modules with external air cooling 3.3.3.3 Line connection Table 3-12 Terminal block X1 Active Line Module 16 kW Terminal Technical specifications Supply voltage: 380 V - 480 V 3 AC, 50/60 Hz Max. connectable cross-section: 10 mm Type: Screw terminal 6 (see Connection Methods) Tightening torque: 1.5 - 1.8 Nm PE connection...
Page 180: X200-X202 Drive-Cliq Interfaces
Line Modules Booksize 3.3 Active Line Modules with external air cooling 3.3.3.4 X200-X202 DRIVE-CLiQ interfaces Table 3-14 DRIVE-CLiQ interface X200-X202 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 181: Ep Terminals X21
Line Modules Booksize 3.3 Active Line Modules with external air cooling 3.3.3.5 EP terminals X21 Table 3-15 Terminal block X21 Terminal Designation Technical specifications + Temp For the temperature sensor on the Active Interface Module - Temp EP +24 V (enable pulses) Voltage 24 V DC Current consumption: 10 mA EP M (enable pulses)
Page 182: X24 24 V Terminal Adapter
Line Modules Booksize 3.3 Active Line Modules with external air cooling 3.3.3.6 X24 24 V terminal adapter Table 3-16 Terminal block X24 Terminal Designation Technical specifications 24 V power supply 24 V DC supply voltage Ground Electronic ground The 24 V terminal adapter is supplied as standard Max.
Page 183: Meaning Of The Leds On The Active Line Module
Line Modules Booksize 3.3 Active Line Modules with external air cooling 3.3.3.7 Meaning of the LEDs on the Active Line Module Table 3-17 Active Line Module - description of the LEDs Status Description, cause Remedy Ready (H200) DC link (H201) Electronics power supply is missing or outside –...
Page 184: Dimension Drawings
Line Modules Booksize 3.3 Active Line Modules with external air cooling 3.3.4 Dimension drawings Figure 3-18 Dimension drawing of Active Line Module 16 kW with exernal air cooling, all data in mm and (inches) Table 3-18 Dimensions of Active Line Module with external air cooling (16 kW) Line module type Order number W [mm]...
Page 185 Line Modules Booksize 3.3 Active Line Modules with external air cooling Figure 3-19 Dimension drawing of Active Line with external air cooling 36 kW, 55 kW, 80 kW, und 120 kW, all data in mm and (inches) Table 3-19 Dimensions of Active Line Modules with external air cooling (36 kW, 55 kW, 80 kW, and 120 kW) Line module type Order number W [mm] (inches) b [mm] (inches)
Page 186: Installation
3.3 Active Line Modules with external air cooling 3.3.5 Installation Figure 3-20 Example: Installing the power unit with external air cooling Help with the mechanical cabinet design is available from: Siemens AG A&D SE WKC TCC CabinetCooling P.O. Box 1124 09070 Chemnitz, Germany mailto:cc.cabinetcooling.aud@siemens.com...
Page 187 Line Modules Booksize 3.3 Active Line Modules with external air cooling Figure 3-21 Installation openings for the power unit with external air cooling, 50 mm to 200 mm Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 188 Line Modules Booksize 3.3 Active Line Modules with external air cooling Figure 3-22 Installation openings for the power unit with external air cooling, 300 mm Table 3-20 Dimensions of the installation openings for the power unit with external air cooling Component width W [mm] (inches) w1 [mm] (inches)
Page 189 Line Modules Booksize 3.3 Active Line Modules with external air cooling Figure 3-23 Example: mounting plate with a drive line-up During installation it must be ensured that the component's seal is tight throughout. Note A set of seals consisting of spare seals for 50 mm, 100 mm, 150 mm, 200 mm and 300 mm wide components can be ordered with order number: 6SL3162-5BU00-0AA0.
Page 190 Line Modules Booksize 3.3 Active Line Modules with external air cooling Figure 3-24 Example 1: installation in cabinet with mounting plate Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 191 Line Modules Booksize 3.3 Active Line Modules with external air cooling Figure 3-25 Example 2: installation in cabinet with mounting plate We recommend that you attach a cover and filtered fan to the cabinet. The filtered fan must be fitted in such a way that the cooling air required by the drive line-up is not restricted.
Page 192 Line Modules Booksize 3.3 Active Line Modules with external air cooling Remove the holder for securing the Control Unit If an additional component is to be flush-mounted to the left of the component, the holders for securing the Control Unit must be removed. Use suitable tools to lift the latching device Remove the holder The holder removed...
Page 193: Electrical Connection
Line Modules Booksize 3.3 Active Line Modules with external air cooling 3.3.6 Electrical connection Figure 3-26 Busbar connections for booksize components DANGER The 24 V terminal adapter must not be removed or plugged in with 24 V applied. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 194: Technical Data
Line Modules Booksize 3.3 Active Line Modules with external air cooling NOTICE The 24 V terminal adapter may only be withdrawn vertically to the front panel (i.e. not at an angle)! 3.3.7 Technical data Table 3-21 Technical data for Active Line Modules with external air cooling, part 1 Internal air cooling 6SL3131–...
Page 195 Line Modules Booksize 3.3 Active Line Modules with external air cooling Internal air cooling 6SL3131– 7TE21–6AAx 7TE23–6AAx 7TE25–5AAx 7TE25–5AA3 + Active Interface Module Rated power DC link capacitance μF 1 410 1 880 1 880 Maximum permissible DC link μF 20 000 20 000 20 000...
Page 196 Line Modules Booksize 3.3 Active Line Modules with external air cooling Table 3-22 Technical data for Active Line Modules with external air cooling, part 2 Internal air cooling 6SL3131– 7TE28–0AAx 7TE31-2AAx Rated power Infeed: Rated power (S1) kW (Pn) Infeed power (S6-40%) kW (Ps6) Peak infeed power kW (Pmax)
Page 197 Line Modules Booksize 3.3 Active Line Modules with external air cooling Internal air cooling 6SL3131– 7TE28–0AAx 7TE31-2AAx Rated power UL safety fuse type AJT Class J AJT175 AJT250 Rated current Short-circuit current rating SCCR at 600 V Safety fuses NH 3NA3 136 3NA3 144 Rated current...
Page 198 Line Modules Booksize 3.3 Active Line Modules with external air cooling Rated duty cycles of 55 kW Active Line Modules with Active Interface Module Figure 3-28 Rated duty cycles of 55 kW Active Line Modules with Active Interface Module Figure 3-29 Rated duty cycle of 55 kW Active Line Modules with Active Interface Module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 199 Line Modules Booksize 3.3 Active Line Modules with external air cooling Derating as a function of the ambient temperature Figure 3-30 Derating as a function of the ambient temperature Derating as a function of the installation altitude Figure 3-31 Derating as a function of the installation altitude Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 200 Line Modules Booksize 3.3 Active Line Modules with external air cooling Voltage derating as a function of the installation altitude Figure 3-32 Voltage derating as a function of the installation altitude Output power as a function of the total cable length Figure 3-33 Output power as a function of the total cable length Booksize power units...
Page 201: Basic Line Modules With Internal Air Cooling
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Basic Line Modules with internal air cooling 3.4.1 Description The Basic Line Modules provide an unregulated DC link voltage that matches the rectified line input voltage. One or more Motor Modules can be connected to the power supply network via the Basic Line Module.
Page 202 DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The tightening torque of the DC link busbar screws (1.8 Nm, tolerance: +30 %) must be checked before commissioning is carried out when the system is disconnected from the power supply and the DC link is discharged.
Page 203 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling NOTICE If a drive line-up is switched off by means of the line disconnecting device, the voltage at terminals 3 (EP +24 V) and 4 (EP M) must be interrupted beforehand. This can be achieved through e.g.
Page 204: Interface Description
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling 3.4.3 Interface description 3.4.3.1 Overview Figure 3-34 Interface description: Basic Line Module with internal air cooling (20 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 205 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Figure 3-35 Interface description: Basic Line Module with internal air cooling (40 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 206 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Figure 3-36 Interface description: Basic Line Module with internal air cooling (100 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 207: Connection Example
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling 3.4.3.2 Connection example Figure 3-37 Connection example: Basic Line Module (20 kW and 40 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 208 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Figure 3-38 Connection example: Basic Line Module (100 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 209: X1 Line Connection
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling 3.4.3.3 X1 line connection Table 3-23 Terminal block X1 Basic Line Module 20 kW Terminal Technical specifications Connection voltage: 380 V - 480 V 3 AC, 50/60 Hz max. connectable cross-section: 16 mm Type: Screw terminal 7 (see Connection Methods) Tightening torque: 1.5 - 1.7 Nm PE connection...
Page 210: X24 24 V Terminal Adapter
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Table 3-25 Terminal block X1 Basic Line Module 100 kW Terminal Technical specifications Connection voltage: 380 V - 480 V 3 AC, 50/60 Hz max. connectable cross-section: 120 mm Type: Threaded bolt M8 (see Connection Methods) Tightening torque: 13 Nm...
Page 211: X200-X202 Drive-Cliq Interfaces
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling 3.4.3.5 X200-X202 DRIVE-CLiQ interfaces Table 3-27 DRIVE-CLiQ interface X200-X202 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 212: X2 Braking Resistor Connection
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling 3.4.3.6 X2 braking resistor connection Table 3-28 Terminal block X2 on Basic Line Module (20 kW) Terminal Designation Technical specifications Braking resistor connection R Max. connectable cross-section: 4 mm Type: Screw terminal 5 (see Connection Methods) Tightening torque: 0.5 - 0.6 Nm Table 3-29...
Page 213: X21 Ep Terminals
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling 3.4.3.7 X21 EP terminals Table 3-30 Terminal block X21 Terminal Designation Technical specifications + Temp Temperature switch type: Bimetallic-element switch with NC contact - Temp Response threshold of the temperature input: Temperature at the braking resistor in the operating range →...
Page 214: Meaning Of The Leds On The Basic Line Module
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling NOTICE If a drive line-up is switched off by means of the line disconnecting device, the voltage at terminals 3 (EP +24 V) and 4 (EP M) must be interrupted beforehand. This can be carried out using a leading breaking auxiliary contact (≥...
Page 215: Dimension Drawings
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling 3.4.4 Dimension drawings Figure 3-39 Dimension drawing: Basic Line Module 20 kW with internal air cooling, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 216 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Figure 3-40 Dimension drawing: Basic Line Module 40 kW with internal air cooling, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 217 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Figure 3-41 Dimension drawing: Basic Line Module 100 kW with internal air cooling, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 218: Mounting
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling 3.4.5 Mounting Basic Line Modules are installed in the same way as Active Line Modules and Booksize Motor Modules. The Basic Line Modules are designed for installation in the control cabinet. The components are secured onto the control cabinet installation panel using M6 screws.
Page 219 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Operating a 100 kW Basic Line Module from an insulated supply (IT system) When the 100 kW Basic Line Module is operated from an insulated supply (IT system), the connection bracket for the interference-suppression capacitor must be removed.
Page 220 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Remove the holder for securing the Control Unit If an additional component is to be flush-mounted to the left of the component, the holders for securing the Control Unit must be removed. Use suitable tools to lift the latching device Remove the holder After the removing the holder...
Page 221 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Replacing the fan for capacitor cooling of a 100 kW Basic Line Module DANGER Before replacing the fan, you must switch off the power supplies (24 V DC and 400 V AC). Risk of electric shock.
Page 222 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Completely pull out the fan module Slightly push the fan holder apart and pull out the fan Observe the air flow direction markings when inserting the Observe the cable guide new fan Push in the fan in guide rails 1 and 2.
Page 223: Electrical Connection
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling 3.4.6 Electrical connection Figure 3-43 Busbar connections for booksize components DANGER The 24 V terminal adapter must not be removed or plugged in with 24 V applied. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 224: Technical Data
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling NOTICE The 24 V terminal adapter may only be withdrawn vertically to the front panel (i.e. not at an angle)! 3.4.7 Technical data Table 3-32 Technical data: Basic Line Modules Internal air cooling 6SL3130- 1TE22-0AA0...
Page 225 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Internal air cooling 6SL3130- 1TE22-0AA0 1TE24-0AA0 1TE31-0AA0 Maximum permissible DC link μF 20 000 20 000 50 000 capacitance Power factor cosϕ 0.98 0.98 0.98 Circuit-breaker type designation 3RV1042-4MA10 3VL2110-3KN30- 3VL3125-3KN30- UL489/CSA C22.2 No.
Page 226 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Rated duty cycles for Basic Line Modules Figure 3-44 Rated duty cycles of 20 kW and 40 kW Basic Line Modules Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 227 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Figure 3-45 Rated duty cycles of 100 kW Basic Line Module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 228 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Braking duty cycle for Basic Line Modules Figure 3-46 Braking duty cycle for Basic Line Modules Derating as a function of the ambient temperature Figure 3-47 Derating as a function of the ambient temperature Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 229 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Derating as a function of the installation altitude Figure 3-48 Derating as a function of the installation altitude Voltage derating as a function of the installation altitude Figure 3-49 Voltage derating as a function of the installation altitude Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 230: Braking Resistors For Basic Line Modules
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Output power as a function of the total cable length Figure 3-50 Output power as a function of the total cable length 3.4.8 Braking resistors for Basic Line Modules Figure 3-51 Dimension and assemby diagram: Braking resistor 7.5 kW and 15 kW Table 3-33...
Page 231 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Figure 3-52 Dimension and assemby diagram: Braking resistor 30 kW and 75 kW ① T1/T2 tunnel terminals ② Stud terminals Table 3-34 Dimensions of braking resistor 30 kW and 75 kW Order number 6SE7023-2ES87-2DC0 6SE7028-0ES87-2DC0...
Page 232 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Table 3-35 Technical data of braking resistors for the Basic Line Modules Braking resistor Unit 6SE7018-0ES87-2DC0 6SE7021-6ES87-2DC0 6SE7023-2ES87-2DC0 6SE7028-0ES87-2DC0 Ω Peak power (Pmax) Rated power (Pn) 1.25 12.5 Power connections Screw studs for M6 ring Screw studs for M6 ring terminal ends...
Page 233 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Braking duty cycles for braking resistors Figure 3-53 Braking duty cycles for braking resistors Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 234: Basic Line Modules 100 Kw In Combination With Masterdrives Braking Module
Braking Module is in operation, the regenerative energy is dissipated as thermal energy in an external braking resistor. To connect the MASTERDRIVES braking module to a SINAMICS S120 Booksize group, you require either the DC link rectifier adapter, order number 6SL3162-2BM00-0AA0, or the DC link adapter, order number 6SL3162-2BM01-0AA0.
Page 235: Safety Information
The cable between the braking module and the braking resistor is limited to 15 m. In the MASTERDRIVES braking module, switch S1 should be used for resetting the response threshhold in connection with a SINAMICS S120 Booksize format drive group in the "high" setting (factory setting). This places the switch-on threshhold at 757 V 3.4.9.2...
Page 236 DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The connection to the braking resistors must be made using a shielded cable.
Page 237: Interface Description
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling 3.4.9.3 Interface description Connection example Figure 3-55 Connection example MASTERDRIVES braking module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 238 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling DC link connection and braking resistor connection 100 – 200 kW braking module Note After the the DC link voltage has been applied, fault output -X38/5 is "low" for approx. 2 seconds (self test), i.e.
Page 239: Dimension Drawing
Line Modules Booksize 3.4 Basic Line Modules with internal air cooling 3.4.9.4 Dimension drawing Dimension drawing of braking modules 100 - 200 kW Figure 3-56 Dimension drawing: Braking Module MASTERDRIVES Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 240 Line Modules Booksize 3.4 Basic Line Modules with internal air cooling Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 241: Smart Line Modules (5 Kw Und 10 Kw) With Internal Air Cooling
Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling Smart Line Modules (5 kW und 10 kW) with internal air cooling 3.5.1 Description The Smart Line Module is an unregulated infeed/regenerative feedback unit. The Smart Line Module supplies the Motor Module(s) with an unregulated DC voltage at the DC output.
Page 242 DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The tightening torque of the DC link busbar screws (1.8 Nm, tolerance +30 %) must be checked before commissioning and with the complete system in a no-voltage condition (powered-down) and with the DC link discharged.
Page 243 Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling NOTICE Operation without the line reactor is not permissible. CAUTION The DC link side covers are supplied as standard with the components; they can also be ordered separately, if required (order no.: 6SL3162-5AA00-0AA0).
Page 244: Interface Description
Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling 3.5.3 Interface description 3.5.3.1 Overview Figure 3-57 Smart line module with internal air cooling (example 5 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 245: Connection Example
Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling 3.5.3.2 Connection example Figure 3-58 Example connection of Smart Line Module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 246: X1 Line Connection
Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling 3.5.3.3 X1 line connection Table 3-37 Terminal block X1 of Smart Line Module (5 kW and 10 kW) Terminal Technical specifications Supply voltage: 380 V - 480 V 3 AC, 50/60 Hz Max.
Page 247: X22 Terminals: Smart Line Module
Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling Note The Smart Line Module signals ready-to-operate, even though one of the external conductors is not available. In this case the feedback is deactivated and a warning message is output to X21/2 (DO, Warning I*t).
Page 248: X24 24 V Terminal Adapter
Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling 3.5.3.6 X24 24 V terminal adapter Table 3-40 Terminal block X24 Terminal Designation Technical specifications 24 V power supply 24 V DC supply voltage Ground Electronic ground The 24 V terminal adapter is supplied as standard...
Page 249: Dimension Drawing
Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling 3.5.4 Dimension drawing Figure 3-59 Dimension Smart Line Module 5 kW and 10 kW with internal air cooling, all dimensions in mm and (inches) Table 3-42 Dimensions of 5 kW and 10 kW Smart Line Modules with internal air cooling Line module type...
Page 250: Installation
Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling 3.5.5 Installation Remove the holder for securing the Control Unit If an additional component is to be flush-mounted to the left of the component, the holders for securing the Control Unit must be removed.
Page 251: Electrical Connection
Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling 3.5.6 Electrical connection Figure 3-60 Busbar connections for booksize components Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 252: Technical Data
Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling 3.5.7 Technical data Table 3-43 Technical data for Booksize Smart Line Modules with internal air cooling Internal air cooling 6SL3130– 6AE15–0AAx 6AE21–0AAx Rated power Infeed: Rated power (S1) kW (Pn)
Page 253 Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling Internal air cooling 6SL3130– 6AE15–0AAx 6AE21–0AAx Rated power Circuit-breaker type designation 3RV1042-4BA10 3RV1042-4FA10 (status 07/2007 and later) Rated current 14 ... 20 28 ... 40 Short-circuit current rating SCCR at 400 V UL safety fuse type AJT Class J AJT16...
Page 254 Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling Rated duty cycles of Smart Line Modules Figure 3-61 Rated duty cycles of Smart Line Modules Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 255 Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling Derating as a function of the ambient temperature Figure 3-62 Derating as a function of the ambient temperature Derating as a function of the installation altitude Figure 3-63 Derating as a function of the installation altitude Booksize power units...
Page 256 Line Modules Booksize 3.5 Smart Line Modules (5 kW und 10 kW) with internal air cooling Voltage derating as a function of the installation altitude Figure 3-64 Voltage derating as a function of the installation altitude Output power as a function of the total cable length Figure 3-65 Output power as a function of the total cable length Booksize power units...
Page 257: Smart Line Modules (16 Kw Und 36 Kw) With Internal Air Cooling
Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling Smart Line Modules (16 kW und 36 kW) with internal air cooling 3.6.1 Description The Smart Line Module is an unregulated infeed/regenerative feedback unit. The Smart Line Module supplies the Motor Module(s) with an unregulated DC voltage at the DC output.
Page 258 DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The tightening torque of the DC link busbar screws (1.8 Nm, tolerance +30 %) must be checked before commissioning and with the complete system in a no-voltage condition (powered-down) and with the DC link discharged.
Page 259 Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling NOTICE Operation without the line reactor is not permissible. CAUTION The DC link side covers are supplied as standard with the components; they can also be ordered separately, if required (order no.: 6SL3162-5AA00-0AA0).
Page 260: Interface Description
Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling 3.6.3 Interface description 3.6.3.1 Overview Figure 3-66 Smart Line Module Booksize format with internal air cooling (example 16 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 261 Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling Figure 3-67 Smart Line Module Booksize format with internal air cooling (example 36 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 262: Connection Example
Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling 3.6.3.2 Connection example Figure 3-68 Connection example: Smart Line Module (16 kW and 36 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 263: X1 Line Connection
Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling 3.6.3.3 X1 line connection Table 3-44 Terminal block X1 Smart Line Module 16 kW Terminal Technical specifications Supply voltage: 380 V - 480 V 3 AC, 50/60 Hz Max.
Page 264: X200-X202 Drive-Cliq Interfaces
Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling 3.6.3.4 X200-X202 DRIVE-CLiQ interfaces Table 3-46 DRIVE-CLiQ interface X200-X202 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use...
Page 265: X21 Ep Terminals
Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling 3.6.3.5 X21 EP terminals Table 3-47 Terminal block X21 Terminal Function Technical specifications + Temp Temperature sensor KTY84–1C130/PTC - Temp EP +24 V (enable pulses) Voltage: 24 V DC Current consumption: 10 mA EP M (enable pulses)
Page 266: X24 24 V Terminal Adapter
Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling 3.6.3.6 X24 24 V terminal adapter Table 3-48 Terminal block X24 Terminal Designation Technical specifications 24 V power supply 24 V DC supply voltage Ground Electronic ground The 24 V terminal adapter is supplied as standard...
Page 267: Meaning Of The Leds On The Smart Line Module
Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling 3.6.3.7 Meaning of the LEDs on the Smart Line Module Table 3-49 Smart Line Module ≥ 16 kW - description of the LEDs Status Description, cause Remedy Ready (H200) DC link (H201)
Page 268: Dimension Drawings
Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling 3.6.4 Dimension drawings Figure 3-69 Dimension drawing: Smart Line Module Booksize format with internal cooling (16 kW), all dimensions in mm and (inches) Table 3-50 Dimensions of Smart Line Module Booksize format with internal air cooling Smart Line Module Order number...
Page 269 Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling Figure 3-70 Dimension drawing: Smart Line Module Booksize format with internal cooling (36 kW), all dimensions in mm and (inches) Table 3-51 Dimensions of Smart Line Module Booksize format with internal air cooling Smart Line Module Order number W [mm] (inches)
Page 270: Installation
Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling 3.6.5 Installation Remove the holder for securing the Control Unit If an additional component is to be flush-mounted to the left of the component, the holders for securing the Control Unit must be removed.
Page 271: Electrical Connection
Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling 3.6.6 Electrical connection Figure 3-71 Busbar connections for booksize components Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 272: Technical Data
Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling 3.6.7 Technical data Table 3-52 Technical data for Booksize Smart Line Modules with internal air cooling Internal air cooling 6SL3130– 6TE21-6ABx 6TE23-6ABx Rated power Infeed: Rated power (S1) kW (Pn)
Page 273 Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling Internal air cooling 6SL3130– 6TE21-6ABx 6TE23-6ABx Rated power Circuit-breaker type designation 3RV1042-4FA10 3RV1042-4LA10 (status 07/2007 and later) Rated current 28 ... 40 70 ... 90 Short-circuit current rating SCCR at 400 V Circuit-breaker type designation 3VL2108-3KN30-0AA0...
Page 274 Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling Rated duty cycles of Smart Line Modules Figure 3-72 Rated duty cycles of Smart Line Modules Derating as a function of the ambient temperature Figure 3-73 Derating as a function of the ambient temperature Booksize power units...
Page 275 Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling Derating as a function of the installation altitude Figure 3-74 Derating as a function of the installation altitude Voltage derating as a function of the installation altitude Figure 3-75 Voltage derating as a function of the installation altitude Booksize power units...
Page 276 Line Modules Booksize 3.6 Smart Line Modules (16 kW und 36 kW) with internal air cooling Output power as a function of the total cable length Figure 3-76 Output power as a function of the total cable length Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 277: Smart Line Modules Booksize Compact
Line Modules Booksize 3.7 Smart Line Modules Booksize Compact Smart Line Modules Booksize Compact 3.7.1 Description The Smart Line Module Booksize Compact is an unregulated infeed/regenerative feedback unit. The Smart Line Module supplies the Motor Module(s) with a non-stabilized DC voltage at the DC output.
Page 278 DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The tightening torque of the DC link busbar screws (1.8 Nm, tolerance +30 %) must be checked before commissioning and with the complete system in a no-voltage condition (powered-down) and with the DC link discharged.
Page 279 Line Modules Booksize 3.7 Smart Line Modules Booksize Compact CAUTION The total length of the power cables (motor supply cables and DC link cables) must not exceed 350 m (shielded). NOTICE Operation without the line reactor is not permissible. CAUTION The DC link side covers are supplied as standard with the components;...
Page 280: Interface Description
Line Modules Booksize 3.7 Smart Line Modules Booksize Compact 3.7.3 Interface description 3.7.3.1 Overview Figure 3-77 Smart Line Module in Booksize Compact format (16 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 281: Connection Example
Line Modules Booksize 3.7 Smart Line Modules Booksize Compact 3.7.3.2 Connection example Figure 3-78 Connection example: Smart Line Module Compact Booksize 16 kW Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 282: X1 Line Connection
Line Modules Booksize 3.7 Smart Line Modules Booksize Compact 3.7.3.3 X1 line connection Table 3-53 Terminal block X1 Smart Line Module 16 kW Terminal Technical specifications Supply voltage: 380 V - 480 V 3 AC, 50/60 Hz Max. connectable cross-section: 16 mm Type: Screw terminal 7 (see Connection System) Tightening torque: 1.5 - 1.8 Nm PE connection...
Page 283: X21 Ep Terminals
L → H: 100μs H → L: 1000 μs Max. connectable cross-section 1.5 mm Type: Screw terminal 1 (see Connection System) 1) For further information see SINAMICS S120, Commissioning Manual NOTICE The KTY temperature sensor must be connected with the correct polarity. WARNING For operation, 24 V DC must be connected to terminal 3 and ground to terminal 4.
Page 284: X24 24 V Terminal Adapter
Line Modules Booksize 3.7 Smart Line Modules Booksize Compact 3.7.3.6 X24 24 V terminal adapter Table 3-56 Terminal block X24 Terminal Designation Technical specifications 24 V power supply 24 V DC supply voltage Ground Electronic ground The 24 V terminal adapter is supplied as standard Max.
Page 285: Meaning Of The Leds On The Smart Line Module
Line Modules Booksize 3.7 Smart Line Modules Booksize Compact 3.7.3.7 Meaning of the LEDs on the Smart Line Module Table 3-57 Smart Line Module 16 kW - Description of the LEDs State Description, cause Remedy Ready (H200) DC link (H201) Electronics power supply is missing or outside –...
Page 286: Dimension Drawing
Line Modules Booksize 3.7 Smart Line Modules Booksize Compact 3.7.4 Dimension drawing Figure 3-79 Dimension drawing: Smart Line Module Booksize Compact (16 kW), all dimensions in mm and (inches) Table 3-58 Smart Line Module Compact Booksize 16 kW Line Module Order number 16 kW 6SL3430-6TE21-6AAx...
Page 287: Assembly
Line Modules Booksize 3.7 Smart Line Modules Booksize Compact 3.7.5 Assembly Assembly with cold-plate cooling Figure 3-80 Mounting: Smart Line Module Booksize Compact 16 kW with cold-plate cooling To improve heat transfer, a heat-conducting medium must be used. Special spherical- indented heat-conducting film must be used for this purpose.
Page 288 Line Modules Booksize 3.7 Smart Line Modules Booksize Compact Note When a component is replaced, the heat-conducting film must also be replaced! Only heat- conducting film approved or supplied by Siemens may be used. Order number Heat-conducting foil, 100 mm 6SL3162-6FD01-0AA0...
Page 289: Electrical Connection
Line Modules Booksize 3.7 Smart Line Modules Booksize Compact 3.7.6 Electrical connection Figure 3-82 Busbar connections for booksize components Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 290: Technical Data
Line Modules Booksize 3.7 Smart Line Modules Booksize Compact 3.7.7 Technical data Table 3-59 Technical data for Smart Line Modules in Booksize Compact format Smart Line Module Booksize Compact 6SL3430– 6TE21-6AAx Rated power Infeed: Rated power (S1) kW (Pn) S6 infeed Power rating (S6-40%) kW (Ps6) Peak power rating...
Page 291 Line Modules Booksize 3.7 Smart Line Modules Booksize Compact Smart Line Module Booksize Compact 6SL3430– 6TE21-6AAx Rated power Circuit-breaker type designation 3RV1031-4FA10 (status 06/2007) Rated current 28 ... 40 Short-circuit current rating SCCR at 400 V UL safety fuse type AJT Class J AJT35 Rated current Short-circuit current rating SCCR at 600 V...
Page 292 Line Modules Booksize 3.7 Smart Line Modules Booksize Compact Rated duty cycles of Smart Line Modules Figure 3-83 Rated duty cycles of Smart Line Modules Derating as a function of the ambient temperature Figure 3-84 Derating as a function of the ambient temperature Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 293 Line Modules Booksize 3.7 Smart Line Modules Booksize Compact Derating as a function of the installation altitude Figure 3-85 Derating as a function of the installation altitude Voltage derating as a function of the installation altitude Figure 3-86 Voltage derating as a function of the installation altitude Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 294: Smart Line Modules (5 Kw Und 10 Kw) With External Air Cooling
Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling Smart Line Modules (5 kW und 10 kW) with external air cooling 3.8.1 Description The Smart Line Module is an unregulated infeed/regenerative feedback unit. The Smart Line Module supplies the Motor Module(s) with an unregulated DC voltage at the DC output.
Page 295 DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The tightening torque of the DC link busbar screws (1.8 Nm, tolerance: +30 %) must be checked before startup when the system is disconnected from the power supply and the DC link is discharged.
Page 296 Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling DANGER In a supply system without regenerative feedback capability (e.g. diesel generator), the regenerative feedback capability of the Smart Line Module must be deactivated by means of a jumper between terminals X22.1 and X22.2.
Page 297: Interface Description
Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling 3.8.3 Interface description 3.8.3.1 Overview Figure 3-87 Smart Line Module with external air cooling (example 5 kW) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 298: Connection Example
Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling 3.8.3.2 Connection example Figure 3-88 Example connection of Smart Line Module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 299: X1 Line Connection
Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling 3.8.3.3 X1 line connection Table 3-60 Terminal block X1 of Smart Line Module (5 kW and 10 kW) Terminal Technical specifications Supply voltage: 380 V - 480 V 3 AC, 50/60 Hz Max.
Page 300: X21 Terminals: Smart Line Module
Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling 3.8.3.4 X21 terminals: Smart Line Module Table 3-61 Terminal block X21 Terminal Designation Technical specifications DO: Ready Checkback: Smart Line Module ready The signal switches to high level when the following conditions have been met: Electronics power supply (X24) OK •...
Page 301: X22 Terminals: Smart Line Module
Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling NOTICE If a drive line-up is switched off by means of the line disconnecting device, the voltage at terminals 3 (EP +24 V) and 4 (EP M) must be interrupted beforehand. This can be carried out using a leading breaking auxiliary contact (≥...
Page 302: X24 24 V Terminal Adapter
Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling 3.8.3.6 X24 24 V terminal adapter Table 3-63 Terminal block X24 Terminal Designation Technical specifications 24 V power supply 24 V DC supply voltage Ground Electronic ground The 24 V terminal adapter is supplied as standard...
Page 303: Dimension Drawing
Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling 3.8.4 Dimension drawing Figure 3-89 Dimension drawing of Smart Line Modules 5 kW and 10 kW with external air cooling, all data in mm and (inches) Table 3-65 Dimensions of Smart Line Module (5 kW and 10 kW) with external air cooling...
Page 304: Installation
3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling 3.8.5 Installation Figure 3-90 Example: installing the Power Module with external air cooling Help with the mechanical cabinet design is available from: Siemens AG A&D SE WKC TCC CabinetCooling P.O. Box 1124 09070 Chemnitz, Germany mailto:cc.cabinetcooling.aud@siemens.com...
Page 305 Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling Figure 3-91 Installation openings for the Power Module with external air cooling (50 mm to 200 mm) Table 3-66 Dimensions of the installation openings for the Power Module with external air cooling Module width W [mm] (inches) w1 [mm] (inches)
Page 306 Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling Figure 3-92 Example: mounting plate with a drive line-up During installation it must be ensured that the component's seal is tight throughout. Note A set of seals consisting of spare seals for 50 mm, 100 mm, 150 mm, 200 mm and 300 mm wide components can be ordered with order number: 6SL3162-5BU00-0AA0.
Page 307 Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling Figure 3-93 Example 1: installation in cabinet with mounting plate Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 308 Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling Figure 3-94 Example 2: installation in cabinet with mounting plate We recommend that you attach a cover and filtered fan to the cabinet. The filtered fan must be fitted in such a way that the cooling air required by the drive line-up is not restricted.
Page 309 Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling Remove the holder for securing the Control Unit If an additional component is to be flush-mounted to the left of the component, the holders for securing the Control Unit must be removed.
Page 310: Electrical Connection
Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling 3.8.6 Electrical connection Figure 3-95 Busbar connections for booksize components Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 311: Technical Data
Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling 3.8.7 Technical data Table 3-67 Technical data for Smart Line Modules in Booksize format with external air cooling Internal air cooling 6SL3131– 6AE15–0AAx 6AE21–0AAx Rated power Infeed: Rated power (S1)
Page 312 Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling Internal air cooling 6SL3131– 6AE15–0AAx 6AE21–0AAx Rated power Circuit-breaker type designation 3RV1042-4BA10 3RV1042-4FA10 (status 07/2007 and later) Rated current 14 ... 20 28 ... 40 Short-circuit current rating SCCR at 400 V Circuit-breaker type designation To be added...
Page 313 Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling Rated duty cycles of Smart Line Modules Figure 3-96 Rated duty cycles of Smart Line Modules Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 314 Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling Derating as a function of the ambient temperature Figure 3-97 Derating as a function of the ambient temperature Derating as a function of the installation altitude Figure 3-98 Derating as a function of the installation altitude Booksize power units...
Page 315 Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling Voltage derating as a function of the installation altitude Figure 3-99 Voltage derating as a function of the installation altitude Output power as a function of the total cable length Figure 3-100 Output power as a function of the total cable length Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 316 Line Modules Booksize 3.8 Smart Line Modules (5 kW und 10 kW) with external air cooling Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 317: Motor Modules Booksize
Motor Modules Booksize Introduction The motor modules in the SINAMICS S system in "Booksize" format are inverters. The control information is generated in the control unit and distributed to the individual motor modules via DRIVE-CLiQ. Depending on the type (single or double), each motor module has one or two DRIVE-CLiQ interfaces for connecting the motor encoder evaluation (sensor modules).
Page 318 Motor Modules Booksize 4.1 Introduction Figure 4-1 Overview of motor modules booksize (currents are continuous rms) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 319 Motor Modules Booksize 4.1 Introduction Characteristics of the motor modules ● Single type from 3 A to 200 A ● Double type from 3 A to 18 A ● Internal/external air cooling ● Short-circuit/ground-fault-proof ● Integrated DC link and electronics current busbar connection ●...
Page 320: Motor Modules With Internal Air Cooling
Motor Modules Booksize 4.2 Motor Modules with internal air cooling Motor Modules with internal air cooling 4.2.1 Description A motor module is a power unit (inverter) that provides the power supply for the connected motor(s). Energy is supplied from the Infeed Module. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 321 DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The tightening torque of the DC link busbar screws (1.8 Nm, tolerance +30 %) must be checked before commissioning.
Page 322 The DC power supply should be set to 26 V. This ensures that the voltage supply for the brake remains within the permissible range when the following conditions are fulfilled: • Using Siemens three-phase motors • Using Siemens MOTION-CONNECT power cables • Motor cable lengths: max. 100 m CAUTION The DC link side covers are supplied as standard with the components;...
Page 323: Interface Description
Motor Modules Booksize 4.2 Motor Modules with internal air cooling 4.2.3 Interface description 4.2.3.1 Overview Figure 4-2 Example: Double Motor Module Booksize format with internal air cooling (2 x 3 A) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 324: Connection Examples
Motor Modules Booksize 4.2 Motor Modules with internal air cooling 4.2.3.2 Connection examples Figure 4-3 Connection example of Motor Modules 3 A to 30 A and Double Motor Modules 3 A to 18 A Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 325: Motor/Brake Connection
Motor Modules Booksize 4.2 Motor Modules with internal air cooling Figure 4-4 Example connection of Single Motor Modules 45 A to 200 A 4.2.3.3 Motor/brake connection Table 4-1 Terminal block X1/X2 Motor Modules 3 A to 30 A and Double Motor Modules 3 A to 18 A Terminal Technical specifications U (U2)
Page 326 Motor Modules Booksize 4.2 Motor Modules with internal air cooling Table 4-2 Terminal block Single Motor Module 45 A to 200 A Terminals Technical specifications 45 A to 60 A: Threaded bolt M6/6 Nm 85 A: Threaded bolt M8/13 Nm 132 A to 200 A: Threaded bolt M8/13 Nm + (BR+)
Page 327: X21/X22 Ep Terminals/Temperature Sensor Motor Module
Motor Modules Booksize 4.2 Motor Modules with internal air cooling 4.2.3.4 X21/X22 EP terminals/temperature sensor Motor Module Table 4-3 Terminal block X21/X22 Terminal Function Technical specifications + Temp Temperature sensor KTY84–1C130/PTC - Temp EP +24 V (enable pulses) Supply voltage: 24 V DC (20.4 V - 28.8 V) Current consumption: 10 mA EP M1 (enable pulses) Isolated input...
Page 328: X200-X203 Drive-Cliq Interface
Motor Modules Booksize 4.2 Motor Modules with internal air cooling 4.2.3.5 X200-X203 DRIVE-CLiQ interface Table 4-4 DRIVE-CLiQ interface X200-X202: Single Motor Module DRIVE-CLiQ interface X200-X203: Double Motor Module Name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data -...
Page 329: Meaning Of The Leds On The Motor Module
Motor Modules Booksize 4.2 Motor Modules with internal air cooling 4.2.3.6 Meaning of the LEDs on the Motor Module Table 4-5 Single Motor Module/Double Motor Module/Power Module - description of the LEDs Status Description, cause Remedy Ready (H200) DC link (H201) Electronics power supply is missing or outside –...
Page 330: Dimension Drawings
Motor Modules Booksize 4.2 Motor Modules with internal air cooling 4.2.4 Dimension drawings Figure 4-5 Dimension drawing: Motor Module Booksize format with internal air cooling 3 A to 18 A and 2 x 3 A to 2 x 9 A, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 331 Motor Modules Booksize 4.2 Motor Modules with internal air cooling Table 4-6 Dimensions: Dimensions of Motor Module Booksize format with internal air cooling 3 A to 18 A and 2 x 3 A to 2 x 9 A Motor Module type Order number W [mm] (inches) [mm] (inches)
Page 332 Motor Modules Booksize 4.2 Motor Modules with internal air cooling Figure 4-6 Dimension drawing: Motor Module Booksize format with internal air cooling 30 A and 2 x 18 A, all dimensions in mm and (inches) Table 4-7 Dimensions: Motor Module Booksize format with internal air cooling 30 A and 2 x 18 A Motor Module type Order number W [mm]...
Page 333 Motor Modules Booksize 4.2 Motor Modules with internal air cooling Figure 4-7 Dimension drawing: Motor Module Booksize format with internal air cooling 45 A and 85 A, all dimensions in mm and (inches) Table 4-8 Dimensions: Motor Module Booksize format with internal air cooling (45 A to 85 A) Motor Module type Order number W [mm] (inches)
Page 334 Motor Modules Booksize 4.2 Motor Modules with internal air cooling Figure 4-8 Dimension drawing: Motor Module Booksize format with internal air cooling 132 A and 200 A, all dimensions in mm and (inches) Table 4-9 Dimensions: Motor Module Booksize format with internal air cooling (132 A to 200 A) Motor Module type Order number W [mm] (inches)
Page 335: Installation
Motor Modules Booksize 4.2 Motor Modules with internal air cooling 4.2.5 Installation Figure 4-9 Installing the fan for 300 mm modules 1) Secure with M6/6 Nm screws 2) Connect the power supply for the fan Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 336: Electrical Connection
Motor Modules Booksize 4.2 Motor Modules with internal air cooling Note The fans are power-up and power-down as a function of the heatsink temperature. The fans start up at the heat-sink temperature specified in the power stack data (normally 56°C) and are switched off with a slight hysteresis when the heat-sink temperature decreases again.
Page 337: Technical Data
Motor Modules Booksize 4.2 Motor Modules with internal air cooling 4.2.7 Technical data Table 4-10 Technical data for Booksize Single Motor Modules (3 to 30 A) Internal air cooling 6SL3120– 1TE13- 1TE15- 1TE21– 1TE21– 1TE23- 0AAx 0AAx 0AAx 8AAx 0AAx Rated current Voltage Infeed:...
Page 338 Motor Modules Booksize 4.2 Motor Modules with internal air cooling Table 4-11 Technical data for Single Motor Modules booksize (45 to 200 A) Internal air cooling 6SL3120– 1TE24-5AAx 1TE26-0AAx 1TE28-5AAx 1TE31-3AAx 1TE32-0AAx Rated current Voltage Infeed: DC link voltage 510 – 720 Electronics power supply 24 (20.4 - 28.8) Output voltage...
Page 339 Motor Modules Booksize 4.2 Motor Modules with internal air cooling Table 4-12 Technical data for Double Motor Modules booksize (3 to 18A) Internal air cooling 6SL3120- 2TE13-0AAx 2TE15-0AAx 2TE21-0AAx 2TE21-8AAx Rated current 2x18 Voltage Infeed: DC link voltage 510 – 720 Electronics power supply 24 (20.4 - 28.8) Output voltage...
Page 340 Motor Modules Booksize 4.2 Motor Modules with internal air cooling Rated duty cycles of Booksize Motor Modules Figure 4-11 Peak current duty cycle with pre-loading Figure 4-12 Peak current duty cycle without prior loading Figure 4-13 S6 current duty cycle with pre-loading Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 341 Motor Modules Booksize 4.2 Motor Modules with internal air cooling Figure 4-14 S6 peak current duty cycle with prior loading Figure 4-15 Current duty cycle with pre-loading Figure 4-16 Current duty cycle with pre-loading Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 342 Motor Modules Booksize 4.2 Motor Modules with internal air cooling Derating as a function of the ambient temperature Figure 4-17 Derating as a function of the ambient temperature Derating as a function of the pulse frequency Figure 4-18 Derating as a function of the pulse frequency Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 343 Motor Modules Booksize 4.2 Motor Modules with internal air cooling Derating as a function of the installation altitude Figure 4-19 Derating as a function of the installation altitude Voltage derating as a function of the installation altitude Figure 4-20 Voltage derating as a function of the installation altitude Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 344: Motor Module With External Air Cooling
Motor Modules Booksize 4.3 Motor Module with external air cooling Motor Module with external air cooling 4.3.1 Description A Motor Module with external air cooling is a power unit (inverter) that provides the power supply for the connected motor(s). Power is supplied by means of the DC link of the drive unit.
Page 345 DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The tightening torque of the DC link busbar screws (1.8 Nm, tolerance +30%) must be checked before commissioning.
Page 346 Connect cables must be used for integrated motor holding brakes, as otherwise insulation of the wires is not guaranteed. Risk of electric shock. CAUTION Only cables from Siemens must be used for DRIVE-CLiQ connections. CAUTION Connecting cables to temperature sensors must always be installed with shielding. The cable shield must be connected to the chassis potential at both ends over a large surface area.
Page 347 The DC power supply should be set to 26 V. This ensures that the voltage supply for the brake remains within the permissible range when the following conditions are fulfilled: • Using Siemens three-phase motors • Using Siemens MOTION-CONNECT power cables • Motor cable lengths: max. 100 m CAUTION The DC link side covers are supplied as standard with the components;...
Page 348: Interface Description
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.3 Interface description 4.3.3.1 Overview Figure 4-21 Example: Single Motor Module with external air cooling (5 A) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 349: Connection Examples
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.3.2 Connection examples Figure 4-22 Connection example of Motor Modules 3 A to 30 A and Double Motor Modules 3 A to 18 A Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 350: Motor/Brake Connection
Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-23 Example connection of Single Motor Modules 45 A to 200 A 4.3.3.3 Motor/brake connection Table 4-13 Terminal block X1/X2 Motor Modules 3 A to 30 A and Double Motor Modules 3 A to 18 A Terminal Technical specifications U (U2)
Page 351 Motor Modules Booksize 4.3 Motor Module with external air cooling Table 4-14 Terminal block Single Motor Module 45 A to 200 A Terminals Technical specifications 45 A to 60 A: Threaded bolt M6/6 Nm 85 A: Threaded bolt M8/13 Nm 132 A to 200 A: Threaded bolt M8/13 Nm + (BR+)
Page 352: X21/X22 Ep Terminals/Temperature Sensor Motor Module
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.3.4 X21/X22 EP terminals/temperature sensor Motor Module Table 4-15 Terminal block X21/X22 Terminal Function Technical specifications + Temp Temperature sensor KTY84–1C130/PTC - Temp EP +24 V (enable pulses) Supply voltage: 24 V DC (20.4 V - 28.8 V) Current consumption: 10 mA EP M1 (enable pulses) Isolated input...
Page 353: Meaning Of The Leds On The Motor Module
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.3.6 Meaning of the LEDs on the Motor Module Table 4-17 Single Motor Module/Double Motor Module/Power Module - description of the LEDs Status Description, cause Remedy Ready (H200) DC link (H201) Electronics power supply is missing or outside –...
Page 354: Dimension Drawing
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.4 Dimension drawing Figure 4-24 Dimension drawing of Motor Modules with external air cooling 3 A to 18 A and 2 x 3 A to 2 x 9 A, all dimensions in mm and (inches) Table 4-18 Dimensions of Motor Module with external air cooling 3 A to 18 A and 2 x 3 A to 2 x 9 A...
Page 355 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-25 Dimension drawing of Motor Modules with external air cooling 30 A and 2 x 18 A, all dimensions in mm and (inches) Table 4-19 Dimensions of Motor Module with external air cooling 30 A and 2 x 18 A Motor Module type Order number W [mm]...
Page 356 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-26 Dimension drawing of Motor Modules with external air cooling 45 A, 60 x 85 A, all dimensions in mm and (inches) Table 4-20 Dimensions of Motor Module with external air cooling (45 A, 60 A, and 85 A) Motor Module type Order number W [mm]...
Page 357 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-27 Dimension drawing of Motor Modules with external air cooling 132 A and 200 A, all dimensions in mm and (inches) Table 4-21 Dimensions of Motor Module with external air cooling (132 A and 200 A) Motor Module type Order number W [mm]...
Page 358 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-28 Dimension drawing of Fans for Motor Modules with external air cooling 132 A and 200 A, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 359: Installation
4.3 Motor Module with external air cooling 4.3.5 Installation Figure 4-29 Example: Installing the power unit with external air cooling Help with the mechanical cabinet design is available from: Siemens AG A&D SE WKC TCC CabinetCooling P.O. Box 1124 09070 Chemnitz, Germany mailto:cc.cabinetcooling.aud@siemens.com...
Page 360 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-30 Installation openings for the power unit with external air cooling, 50 mm to 200 mm Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 361 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-31 Installation openings for the power unit with external air cooling, 300 mm Table 4-22 Dimensions of the installation openings for the power unit with external air cooling Component width W [mm] (inches) w1 [mm] (inches) w2 [mm] (inches)
Page 362 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-32 Example: mounting plate with a drive line-up During installation it must be ensured that the component's seal is tight throughout. Note A set of seals consisting of spare seals for 50 mm, 100 mm, 150 mm, 200 mm and 300 mm wide components can be ordered with order number: 6SL3162-5BU00-0AA0.
Page 363 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-33 Example 1: installation in cabinet with mounting plate Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 364 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-34 Example 2: installation in cabinet with mounting plate We recommend that you attach a cover and filtered fan to the cabinet. The filtered fan must be fitted in such a way that the cooling air required by the drive line-up is not restricted.
Page 365 Motor Modules Booksize 4.3 Motor Module with external air cooling Remove the holder for securing the Control Unit If an additional component is to be flush-mounted to the left of the component, the holders for securing the Control Unit must be removed. Use suitable tools to lift the latching device Remove the holder The holder removed...
Page 366: Electrical Connection
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.6 Electrical connection Shield contact for the terminals Figure 4-35 Shield contact for the terminals (1) Shield connection: Weidmüller, Order No. KLBÜ 3-8 SC Internet address Weidmüller: http://www.weidmueller.com NOTICE Only use screws with a permissible mounting depth of 4-6 mm. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 367: Technical Data
Motor Modules Booksize 4.3 Motor Module with external air cooling 4.3.7 Technical data Table 4-23 Technical data for Booksize Single Motor Modules (3 to 30 A) External air cooling 6SL3121– 1TE13-0AAx 1TE15-0AAx 1TE21–0AAx 1TE21–8AAx 1TE23-0AAx Rated current Voltage Infeed: DC link voltage 510 –...
Page 368 Motor Modules Booksize 4.3 Motor Module with external air cooling Table 4-24 Technical data for Single Motor Modules booksize (45 to 200 A) External air cooling 6SL3121– 1TE24- 1TE26- 1TE28- 1TE31- 1TE32- 5AAx 0AAx 5AAx 3AAx 0AAx Rated current Voltage Infeed: DC link voltage 510 –...
Page 369 Motor Modules Booksize 4.3 Motor Module with external air cooling External air cooling 6SL3121- 2TE13-0AAx 2TE15-0AAx 2TE21-0AAx 2TE21-8AAx Rated current 2x18 Output voltage 0 -480 ACrms Overvoltage tripping 820 ± 2 % Undervoltage tripping 380 ± 2 % Electronics current consumption at 24 V Total power loss (including electronic losses) Rated output current (I...
Page 370 Motor Modules Booksize 4.3 Motor Module with external air cooling Rated duty cycles of Booksize Motor Modules Figure 4-36 Peak current duty cycle with pre-loading Figure 4-37 Peak current duty cycle without prior loading Figure 4-38 S6 current duty cycle with pre-loading Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 371 Motor Modules Booksize 4.3 Motor Module with external air cooling Figure 4-39 S6 peak current duty cycle with prior loading Figure 4-40 Current duty cycle with pre-loading Figure 4-41 Current duty cycle with pre-loading Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 372 Motor Modules Booksize 4.3 Motor Module with external air cooling Derating as a function of the ambient temperature Figure 4-42 Derating as a function of the ambient temperature Derating as a function of the pulse frequency Figure 4-43 Derating as a function of the pulse frequency Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 373 Motor Modules Booksize 4.3 Motor Module with external air cooling Derating as a function of the installation altitude Figure 4-44 Derating as a function of the installation altitude Voltage derating as a function of the installation altitude Figure 4-45 Voltage derating as a function of the installation altitude Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 374 Motor Modules Booksize 4.3 Motor Module with external air cooling Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 375: Motor Modules Booksize Compact
Motor Modules Booksize Compact Description A motor module Booksize Compact is a power unit (inverter) that provides the power supply for the connected motor(s). Energy is supplied from the Infeed Module. A motor module must be connected to a control unit via DRIVE-CLiQ. The open-loop and closed-loop control functions for the motor module are stored in the control unit.
Page 376 DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The tightening torque of the DC link busbar screws (1.8 Nm, tolerance +30 %) must be checked before commissioning.
Page 377 Connect cables must be used for integrated motor holding brakes, as otherwise insulation of the wires is not guaranteed. Risk of electric shock. CAUTION Only cables from Siemens must be used for DRIVE-CLiQ connections. CAUTION Connecting cables to temperature sensors must always be installed with shielding. The cable shield must be connected to the chassis potential at both ends over a large surface area.
Page 378: Interface Description
Motor Modules Booksize Compact 5.3 Interface description Interface description 5.3.1 Overview Figure 5-1 Example: Motor Module Booksize Compact format 3 A, 5 A, and 9 A Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 379 Motor Modules Booksize Compact 5.3 Interface description Figure 5-2 Example: Motor Module Booksize Compact format 18 A Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 380 Motor Modules Booksize Compact 5.3 Interface description Figure 5-3 Example: Double Motor Module Booksize Compact format 2 x 1.7 A, 2 x 3 A, 2 x 5 A Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 381: Connection Example
Motor Modules Booksize Compact 5.3 Interface description 5.3.2 Connection example Figure 5-4 Connection example: Single Motor Module Booksize Compact 3 A to 18 A and Double Motor Module Booksize Compact 1.7 A to 5 A Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 382: X1 Motor Connection
Motor Modules Booksize Compact 5.3 Interface description 5.3.3 X1 motor connection Table 5-1 Terminal block X1 Motor Module Booksize Compact Terminal Technical specifications Max. connectable cross-section: 6 mm Type: Screw terminal 5 (see Connection System) Tightening torque: 1.2 - 1.5 Nm PE connection Single Motor Module with a rated output current of 3 A to 18 A Threaded hole M5/3 Nm...
Page 383: Motor Brake Connection
Motor Modules Booksize Compact 5.3 Interface description 5.3.4 Motor brake connection Table 5-2 Terminal block X12 Terminals Technical specifications + (BR+) X12 brake connector Voltage 24 V DC - (BR-) Max. load current 2 A Min. load current 0.1 A Max.
Page 384: X21/X22 Ep Terminals/Temperature Sensor Motor Module
Motor Modules Booksize Compact 5.3 Interface description 5.3.5 X21/X22 EP terminals/temperature sensor Motor Module Table 5-3 Terminal block X21/X22 Terminal Function Technical specifications + Temp Temperature sensor KTY84–1C130/PTC - Temp EP +24 V (enable pulses) Supply voltage: 24 V DC (20.4 V - 28.8 V) Current consumption: 10 mA EP M1 (enable pulses) Isolated input...
Page 385: X200-X203 Drive-Cliq Interface
Motor Modules Booksize Compact 5.3 Interface description 5.3.6 X200-X203 DRIVE-CLiQ interface Table 5-4 DRIVE-CLiQ interface X200-X202: Single Motor Module DRIVE-CLiQ interface X200-X203: Double Motor Module Name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use...
Page 386: Meaning Of The Leds On The Motor Module
Motor Modules Booksize Compact 5.3 Interface description 5.3.7 Meaning of the LEDs on the Motor Module Table 5-5 Single Motor Module/Double Motor Module/Power Module - description of the LEDs Status Description, cause Remedy Ready (H200) DC link (H201) Electronics power supply is missing or outside –...
Page 387: Dimension Drawings
Motor Modules Booksize Compact 5.4 Dimension drawings Dimension drawings Figure 5-5 Dimension drawing: Motor Module Booksize Compact format 3 A, 5 A, and 9 A, all data in mm and (inches) Table 5-6 Motor Module Booksize Compact 3 A, 5 A, and 9 A Motor Module type Order number 6SL3420-1TE13-0AAx...
Page 388 Motor Modules Booksize Compact 5.4 Dimension drawings Figure 5-6 Dimension drawing: Motor Module Booksize Compact format 18 A, all dimensions in mm and (inches) Table 5-7 Motor Module Booksize Compact 18 A Motor Module type Order number 18 A 6SL3420-1TE21-8AAx Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 389 Motor Modules Booksize Compact 5.4 Dimension drawings Figure 5-7 Dimension drawing: Double Motor Module Compact 2 x 1.7 A, 2 x 3 A, and 2 x 5 A, all dimensions in mm and (inches) Table 5-8 Double Motor Modules Booksize Compact 2 x 1.7 A, 2 x 3 A, and 2 x 5 A Double Motor Module type Order number 2 x 1.7 A...
Page 390: Assembly
Motor Modules Booksize Compact 5.5 Assembly Assembly Assembly with cold-plate cooling Figure 5-8 Assembly of Motor Module Booksize Compact with cold-plate cooling Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 391 Note When a component is replaced, the heat-conducting film must also be replaced! Only heat- conducting film approved or supplied by Siemens may be used. Order number Heat-conducting foil, 50 mm 6SL3162-6FB01-0AA0...
Page 392 Motor Modules Booksize Compact 5.5 Assembly Assembly with internal cooling Figure 5-9 Assembly of Motor Module Booksize Compact with internal cooling Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 393: Electrical Connection
Motor Modules Booksize Compact 5.6 Electrical connection Electrical connection Shield contact for the terminals Figure 5-10 Shield contact for the terminals (1) Shield connection: Weidmüller, Order No. KLBÜ 3-8 SC Internet address Weidmüller: http://www.weidmueller.com NOTICE Only use screws with a permissible mounting depth of 4-6 mm. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 394: Technical Data
Motor Modules Booksize Compact 5.7 Technical data Technical data Table 5-9 Technical data for Single Motor Modules Booksize Compact (3 A to 18 A) Motor Modules Booksize Compact 6SL3420– 1TE13- 1TE15- 1TE21– 1TE21– 0AAx 0AAx 0AAx 8AAx Rated current Voltage Infeed: DC link voltage 510 –...
Page 395 Motor Modules Booksize Compact 5.7 Technical data Table 5-10 Technical data Double Motor Modules Booksize Compact (2 x 1.7 A to 2 x 5 A) Double Motor Modules Booksize Compact 6SL3420- 2TE11-0Aax 2TE13-0Aax 2TE15-0Aax Rated current 2 x 1.7 2 x 3 2 x 5 Voltage Infeed:...
Page 396 Motor Modules Booksize Compact 5.7 Technical data Rated duty cycles of Booksize Motor Modules Figure 5-11 Peak current duty cycle with pre-loading Figure 5-12 Peak current duty cycle without pre-load condition Figure 5-13 S6 current duty cycle with pre-loading Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 397 Motor Modules Booksize Compact 5.7 Technical data Figure 5-14 S6 peak-current load cycle with pre-load condition Figure 5-15 Peak current duty cycle with pre-loading Figure 5-16 Current duty cycle with pre-loading Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 398 Motor Modules Booksize Compact 5.7 Technical data Figure 5-17 Current duty cycle with pre-loading Derating as a function of the ambient temperature Figure 5-18 Derating as a function of the ambient temperature Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 399 Motor Modules Booksize Compact 5.7 Technical data Derating as a function of the pulse frequency Figure 5-19 Derating, dependent on the pulse frequency of the motor module ≤ 5 A Figure 5-20 Derating, dependent on the pulse frequency of the motor module ≥ 9 A Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 400 Motor Modules Booksize Compact 5.7 Technical data Derating as a function of the installation altitude Figure 5-21 Derating as a function of the installation altitude Voltage derating as a function of the installation altitude Figure 5-22 Voltage derating as a function of the installation altitude Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 401: Booksize Dc Link Components
Booksize DC Link Components Braking Modules 6.1.1 Description A Braking Module (and an external braking resistor) are required for a controlled shutdown of drives during power failure (e.g. emergency retraction or EMERGENCY STOP Category 1) or to limit the DC link voltage during temporary regenerative operation when, for example, the regenerative capability of the Line Module is deactivated or not appropriately dimensioned.
Page 402: Safety Information
DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The connection to the braking resistors must be made using a shielded cable.
Page 403 Booksize DC Link Components 6.1 Braking Modules CAUTION The DC link side covers are supplied as standard with the components; they can also be ordered separately, if required (order no.: 6SL3162-5AA00-0AA0). Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 404: Interface Description
Booksize DC Link Components 6.1 Braking Modules 6.1.3 Interface description 6.1.3.1 Overview Figure 6-1 Interface description of braking module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 405: Connection Example
Booksize DC Link Components 6.1 Braking Modules 6.1.3.2 Connection example Figure 6-2 Example connection of Braking Module 6.1.3.3 Braking resistor connection X1 Table 6-1 Terminal block X1 Terminal Designation Technical specifications Braking resistor connection R1 Continued-short-circuit-proof Braking resistor connection R2 Max.
Page 406: X21 Digital Inputs/Outputs
Booksize DC Link Components 6.1 Braking Modules 6.1.3.4 X21 digital inputs/outputs Table 6-2 Terminal block X21 Terminal Designation Technical specifications DI low: enable Braking Module Voltage: -3 V to 30 V DI high: inhibit/acknowledge Typical current consumption: 10 mA at 24 V DC Edge change high ->...
Page 407: Meaning Of The Leds On The Braking Module
The pre-warning for I*t monitoring is output as a high level on reaching 80% of the maximum braking resistor ON time. Only braking resistors approved by Siemens for this component are identified automatically. 6.1.3.5 Meaning of the LEDs on the Braking Module Table 6-3 Braking Module Booksize –...
Page 408: Dimension Drawing
Booksize DC Link Components 6.1 Braking Modules 6.1.4 Dimension drawing Figure 6-3 Dimension drawing of Braking Module, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 409: Mounting
Booksize DC Link Components 6.1 Braking Modules 6.1.5 Mounting Figure 6-4 Methods of installing Braking Modules with/without spacer elements Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 410: Technical Data
Booksize DC Link Components 6.1 Braking Modules 6.1.6 Technical data Table 6-4 Technical data Braking Module Booksize Voltages Supply: DC link voltage 510 - 720 ON threshold Electronics power supply 24 (20.4 - 28.8) Electronics current consumption (at 24 V DC) Current carrying capacity DC link busbar Current carrying capacity...
Page 411: Braking Resistors For Braking Module
Booksize DC Link Components 6.1 Braking Modules 6.1.7 Braking resistors for Braking Module Figure 6-5 Dimension drawing: Braking resistor 0.3 kW/25 kW Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 412 Booksize DC Link Components 6.1 Braking Modules Figure 6-6 Dimension drawing: Braking resistor 1.5 kW/100 kW CAUTION The surface temperature of the braking resistors may exceed 80 °C. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 413 Booksize DC Link Components 6.1 Braking Modules Figure 6-7 Duty cycle for braking resistors T [s] period duration of braking duty cycle A [s] load duration [W] continuous braking power of braking resistor [W] peak braking power of braking resistor Table 6-5 Example of duty cycles Unit...
Page 414: Capacitor Module
Booksize DC Link Components 6.2 Capacitor Module Capacitor Module 6.2.1 Description Capacitor modules are used to increase the DC link capacitance to bridge momentary power losses. Capacitor modules are connected to the DC link voltage via the integrated DC link busbars. Capacitor modules function autonomously.
Page 415 DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The DC link side covers are supplied as standard with the components; they can also be ordered separately, if required (order no.: 6SL3162-5AA00-0AA0).
Page 416: Interface Description
Booksize DC Link Components 6.2 Capacitor Module 6.2.3 Interface description 6.2.3.1 Overview Figure 6-8 Interface description of the capacitor module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 417: Dimension Drawing
Booksize DC Link Components 6.2 Capacitor Module 6.2.4 Dimension drawing Figure 6-9 Dimension drawing of Capacitor Module, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 418: Installation
Booksize DC Link Components 6.2 Capacitor Module 6.2.5 Installation Figure 6-10 Installing a Capacitor Module with/without spacer elements The Capacitor Module can be attached to the cabinet panel with or without spacer elements. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 419: Technical Data
Booksize DC Link Components 6.2 Capacitor Module 6.2.6 Technical data Table 6-7 Technical data Capacitor Module Electronics power supply 24 (20.4 - 28.8) DC link voltage 510 - 720 Capacitance μF 4000 24 V DC busbar current carrying capacity DC link busbar current carrying capacity Power loss Weight...
Page 420: Control Supply Module
Booksize DC Link Components 6.3 Control Supply Module Control Supply Module 6.3.1 Description The Control Supply Module is a 24 V power supply with 20 A output current. The output voltage corresponds to protective extra low voltage (DVC A) with grounded frame.
Page 421 DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). CAUTION The tightening torque of the DC link busbar screws (1.8 Nm, tolerance +30 %) must be checked before commissioning.
Page 422: Interface Description
Booksize DC Link Components 6.3 Control Supply Module 6.3.3 Interface description 6.3.3.1 Overview Figure 6-11 Interface description: control supply module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 423: Connection Example
Booksize DC Link Components 6.3 Control Supply Module 6.3.3.2 Connection example Figure 6-12 Example connection of Control Supply Module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 424: Meaning Of The Leds On The Control Supply Module
Booksize DC Link Components 6.3 Control Supply Module The Control Supply Module (CSM) is connected to the line supply (3-ph. 380 V AC –10 % up to 480 V +10 %) via the appropriate screw terminals (0.2 to 4 mm ).
Page 425: Dimension Drawing
Booksize DC Link Components 6.3 Control Supply Module 6.3.4 Dimension drawing Figure 6-13 Dimension Control Supply Module, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 426: Technical Data
Booksize DC Link Components 6.3 Control Supply Module 6.3.5 Technical data Table 6-9 Technical data Control Supply Module Unit Value Input data Line voltage 3-ph. 380 - 480 V ± 15 % Line frequency 47 to 63 Rated input current Rated value (at U approx.
Page 427: Voltage Clamping Module
Booksize DC Link Components 6.4 Voltage Clamping Module Voltage Clamping Module 6.4.1 Description Under certain unfavorable conditions, voltage rises can occur in extended drive line-ups due to the stimulation of the system resonance frequency. This can be particularly damaging for the insulation systems of the connected motors since partial discharges can occur.
Page 428: Safety Information
A ventilation clearance of 80 mm above and below the components must be observed. DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 429 Booksize DC Link Components 6.4 Voltage Clamping Module CAUTION After being transported the screws must be tightened. The tightening torque of the DC link busbar screws (1.8 Nm, tolerance +30 %) must be checked before commissioning. CAUTION The DC link side covers are supplied as standard with the components; they can also be ordered separately, if required (order no.: 6SL3162-5AA00-0AA0).
Page 430: Interface Description
Booksize DC Link Components 6.4 Voltage Clamping Module 6.4.3 Interface description 6.4.3.1 Overview Figure 6-14 Interface description: Voltage Clamping Module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 431: X1 Functional Ground
Booksize DC Link Components 6.4 Voltage Clamping Module Figure 6-15 Circuit diagram: Voltage Clamping Module 6.4.3.2 X1 functional ground X1 functional ground To ensure that the Voltage Clamping Module functions properly, a functional ground must be connected to X1. Please note: ●...
Page 432: Dimension Drawing
Booksize DC Link Components 6.4 Voltage Clamping Module 6.4.4 Dimension drawing Figure 6-16 Dimension drawing of Voltage Clamping Module, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 433: Mounting
Booksize DC Link Components 6.4 Voltage Clamping Module 6.4.5 Mounting See the instructions for installing other DC link components (e.g. Braking Module, Capacitor Module). Arrangement of the Voltage Clamping Module The Voltage Clamping Module should ideally be placed directly next to the Line Module. ●...
Page 434 Booksize DC Link Components 6.4 Voltage Clamping Module Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 435: Motor-Side Power Components
Motor-Side Power Components Motor reactors 7.1.1 Description Motor reactors reduce the voltage stress on the motor windings by reducing the voltage gradients at the motor terminals that occur when motors are fed from drive converters. At the same time, the capacitive re-charging currents that additionally load the output of the Power Module when longer motor cables are used are simultaneously reduced.
Page 436: Safety Information
Note The connecting cables to the Motor Module must be kept as short as possible (max. 5 m). CAUTION When using motor reactors that SIEMENS has not approved for SINAMICS, then these can thermally damage the reactor. CAUTION The surface temperature of the motor reactors can exceed 80 °C.
Page 437: Dimension Drawings
Motor-Side Power Components 7.1 Motor reactors 7.1.3 Dimension drawings Figure 7-1 Dimension drawings: Motor reactors Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 438 Motor-Side Power Components 7.1 Motor reactors Figure 7-2 Mounting hole Table 7-1 Dimensions of motor reactors, all data in mm and (inches) 6SE7021-0ES87-1FE0 6SE7022-6ES87-1FE0 6SE7024-7ES87-1FE0 6SE7027-2ES87-1FE0 Fig. III Fig. III Fig. II Fig. I 178 (7.00) 219 (8.62) 197 (7.75) 267 (10.51) 153 (6.02) 180 (7.08)
Page 439 Motor-Side Power Components 7.1 Motor reactors Table 7-3 Dimensions of motor reactors, all data in mm and (inches) 6SL3000- 2BE21-0AA0 150 (5.90) 178 (7.00) 88 (3.46) 111 (4.37) 67 (2.63) 159 (6.25) 64 (2.51) 113 (4.44) 68 (2.67) 166 (6.53) 5.8 (0.22) 11 (0.43) Lengths n...
Page 440 Motor-Side Power Components 7.1 Motor reactors Flat connector Table 7-4 Dimensions of motor reactors, all data in mm and (inches) 6SL3000- 2BE26-0AA0 max. 228 (8.97) 267 (10.51) 107 (4.21) 125.5 (4.94) 72 (2.83) 220 (8.66) 56 (2.20) 100 (3.93) 70 (2.75) 176 (6.92) 77 (3.03) 249 (9.80)
Page 441: Technical Data
Motor-Side Power Components 7.1 Motor reactors 6SL3000- 2BE26-0AA0 3.5 (0.13) Lengths n and n corresponds to the distance between holes 7.1.4 Technical data Table 7-5 Technical data, motor reactors, part 1 Order No. 6SE7021- 6SL3000- 6SE7022- 6SE7024- 6SE7027- 0ES87-1FE0 2BE21-0AA0 6ES87-1FE0 7ES87-1FE0 2ES87-1FE0...
Page 442 Motor-Side Power Components 7.1 Motor reactors Table 7-7 Cable lengths, Part 1 Order No. 6SE7021- 6SL3000-2BE21- 6SE7022- 6SE7024- 6SE7027- 0ES87-1FE0 0AA0 6ES87-1FE0 7ES87-1FE0 2ES87-1FE0 Rated current [A] Shielded cables Maximum motor cable length, 1 reactor Maximum motor cable length, 2 reactors Maximum motor cable length, 3 reactors Unshielded cables...
Page 443: Accessories
Accessories Shield connecting plates 8.1.1 Description The line and motor cable shields are connected to the shield connecting plates. This ensures EMC compliance. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 444: Overview
Accessories 8.1 Shield connecting plates 8.1.2 Overview Figure 8-1 Shield connecting plate for a 200 mm module with internal air cooling Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 445 Accessories 8.1 Shield connecting plates Figure 8-2 Shield connecting plate for a 200 mm module with external air cooling Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 446: Dimension Drawings
Accessories 8.1 Shield connecting plates 8.1.3 Dimension drawings Figure 8-3 Dimension drawing of shield terminal plate on a 100 mm Line Module with internal air cooling, all dimensions in mm and (inches) Note The shield connecting plate is part of the scope of supply of a 100 mm Line Module. Recommended shielding connection clamps: from Weidmüller, Order No.
Page 447 Dimension drawing of shield terminal plate on a 150 mm component (Line or Motor Module) with internal air cooling, all dimensions in mm and (inches) Note A shield connecting plate can be ordered as option: Siemens, Order No. 6SL3162-1AF00- 0AA1 Recommended shielding connection clamps: from Weidmüller, Order No. KLBÜ CO1 and KLBÜ...
Page 448 Dimension drawing of shield terminal plate on a 200 mm component (Line or Motor Module) with internal air cooling, all dimensions in mm and (inches) Note A shield connecting plate can be ordered as option: Siemens, Order No. 6SL3162-1AH01- 0AA0 Recommended shielding connection clamps: from Weidmüller, Order No. KLBÜ CO1 Weidmüller: http://www.weidmueller.com...
Page 449 Dimension drawing of shield terminal plate on a 300 mm component (Line or Motor Module) with internal air cooling, all dimensions in mm and (inches) Note A shield connecting plate can be ordered as option: Siemens, Order No. 6SL3162-1AH00- 0AA0 Recommended shielding connection clamps: from Weidmüller, Order No. KLBÜ CO1 Weidmüller: http://www.weidmueller.com...
Page 450 Accessories 8.1 Shield connecting plates Figure 8-7 Dimension drawing of shield terminal plate on a 100 mm component (Line Module or Motor Module) with external air cooling Note The shield connecting plate is part of the scope of supply of a 100 mm Line Module. Recommended shielding connection clamps: Weidmüller, Order No.
Page 451 Dimension drawing of shield terminal plate on a 150 mm component (Line Module or Motor Module) with external air cooling Note The shield connecting plate is available as an option: Siemens, Order No. 6SL3162-1AF00- 0BA1. Recommended shielding connection clamps: Weidmüller, Order No. KLBÜ CO1 and KLBÜ...
Page 452 Dimension drawing of shield terminal plate on a 200 mm component (Line Module or Motor Module) with external air cooling Note The shield connecting plate is available as an option: Siemens, Order No. 6SL3162-1AH01- 0BA0. Recommended shielding connection clamps: Weidmüller, Order No. KLBÜ CO1 Weidmüller: http://www.weidmueller.com...
Page 453 Dimension drawing of shield terminal plate on a 300 mm component (Line Module or Motor Module) with external air cooling Note The shield connecting plate is available as an option: Siemens, Order No. 6SL3162-1AH00- 0AA0. Recommended shielding connection clamps: Weidmüller, Order No. KLBÜ CO1 Weidmüller: http://www.weidmueller.com...
Page 454: Installation
Accessories 8.1 Shield connecting plates 8.1.4 Installation Table 8-1 Mounting the shield connecting plate to a 100 mm component using as an example, internal air cooling Remove the screw with Hook in the shielded plate. Secure the shield connecting Mounted shield connecting screwdriver T25 plate with screwdriver plate...
Page 455 Accessories 8.1 Shield connecting plates Table 8-2 Mounting the shield connecting plate to a 200 mm component using as an example, internal air cooling Loosen the lower mounting screws Hook the shield connecting plate into Secure the shield connecting plate by using a screwdriver the screws and on the line/motor shifting it to the left...
Page 456 Accessories 8.1 Shield connecting plates Table 8-3 Mounting the shield connecting plate to a 300 mm component using as an example, internal air cooling Remove the screw with screwdriver T25 Hook the shield connecting plate into the line/motor connection Secure the shield connecting plate with screwdriver T25/3 Mounted shield connecting plate Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 457: Electrical Connection
Accessories 8.1 Shield connecting plates 8.1.5 Electrical connection Table 8-4 Electrical connection at the shield connecting plate for 100 mm component using as an example, internal air cooling Attach the protective Secure the power cable with Secure the shield clamp to The power cable is conductor (PE) using a flat-bladed screwdriver...
Page 458 Accessories 8.1 Shield connecting plates Table 8-5 Electrical connection at the shield connecting plate for 200 mm component using as an example, internal air cooling Unlock and remove the cover of the Remove nuts M8 using a suitable tool Secure the earthing cable with terminal block.
Page 459: Dc Link Rectifier Adapter For Booksize Format
Damaged components must not be used further, as this could result in secondary damage or accidents. DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 460 Accessories 8.2 DC link rectifier adapter for Booksize format DANGER Components for which the recesses for the DC link rectifier adapter have been removed must no longer be operated without them. If components need to be operated without the recess and without DC link rectifier adapter, the DC link cover must be replaced. DANGER The DC link discharge voltage hazard warning on the components on which the adapter is installed must be in the local language.
Page 461: Interface Description
Accessories 8.2 DC link rectifier adapter for Booksize format 8.2.3 Interface description 8.2.3.1 Overview Figure 8-11 150 mm components with DC link rectifier adapter for 35 mm² to 95 mm² and 100 mm components with DC link rectifier adapter for 4 mm² to 10 mm² Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 462: Dc Link Connection
Accessories 8.2 DC link rectifier adapter for Booksize format 8.2.3.2 DC link connection Table 8-7 DC link rectifier adapter – description of the terminals Terminal Function Technical specifications DC link positive Supply voltage: 720 V-VDE/600 V-UL DC link negative Direct supply 4 – 10 mm² Current carrying capacity: 36 A connection cross-section: 4 –...
Page 463: Dimension Drawings
Accessories 8.2 DC link rectifier adapter for Booksize format 8.2.4 Dimension drawings Figure 8-12 Dimension drawing of 100 mm component with DC link rectifier adapter for 0.5 mm² to 10 mm², all dimensions in mm and (inch) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 464 Accessories 8.2 DC link rectifier adapter for Booksize format Figure 8-13 Dimension drawing of 150 mm component with DC link rectifier adapter for 35 mm² to 95 mm², all dimensions in mm and (inch) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 465: Installation
Accessories 8.2 DC link rectifier adapter for Booksize format 8.2.5 Installation DANGER If a 50 mm wide component or if a DC link component with the appropriate width (e.g. Braking Module, CSM, VCM) is located on the left-hand side of the drive line-up, the DC link bridge including all of the screws must be removed.
Page 466 Accessories 8.2 DC link rectifier adapter for Booksize format Table 8-8 Installing the DC link rectifier adapter for 50 mm and 100 mm components Unlock and open the Opened cover with 24 V The DC link bridge and 24 V Removed DC link bridge and protective cover jumper and DC link bridge...
Page 467 Accessories 8.2 DC link rectifier adapter for Booksize format Table 8-9 Installing the DC link rectifier adapter for 150 mm, 200 mm, and 300 mm components Unlock and open the protective cover Opened cover with 24 V jumper Remove the 24 V jumper and unscrew the DC link screws Hook in the adapter Secure the adapter...
Page 468 Accessories 8.2 DC link rectifier adapter for Booksize format Table 8-10 Installing the 24 V adapter for 150 mm wide components Unlock and open the protective cover (example: Break out the recess using suitable pliers Active Line Module (36 kW)) Attach the 24 V adapter.
Page 469: Electrical Connection
Accessories 8.2 DC link rectifier adapter for Booksize format 8.2.6 Electrical connection Table 8-11 Connecting the DC link rectifier adapter for 50 mm and 100 mm components Connect the cable to the DC link rectifier adapter Electrical connection of the DC link rectifier adapter Table 8-12 Connecting the DC link rectifier adapter for 150 mm, 200 mm, and 300 mm components Connect the cable to the DC link rectifier adapter...
Page 470: Dc Link Adapter
DANGER It is only permissible to establish connections to the DC link using the adapters that SIEMENS has recommended (DC link adapter and DC link rectifier adapter). DANGER The DC link discharge voltage hazard warning on the components on which the adapter is installed must be in the local language.
Page 471 Accessories 8.3 DC link adapter DANGER If a 50 mm wide module or if a DC link component with the appropriate width (e.g. Braking Module, Control Supply Module, Voltage Clamping Module) is located at the left-hand end of the drive line-up, then the DC link bridge including all of the screws must be removed. The screws must not be inserted without a DC link bridge.
Page 472: Interface Description
Accessories 8.3 DC link adapter 8.3.3 Interface description 8.3.3.1 Overview Figure 8-14 150 mm components with DC link adapter for two-row configuration 35 mm² to 95 mm² Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 473: Dc Link Connection
Accessories 8.3 DC link adapter 8.3.3.2 DC link connection Table 8-13 DC link adapter – description of the terminals Terminal Function Technical specifications DC link positive Two-row configuration of adapter 35 – 95 mm² Current carrying capacity: 200 A DC link negative Voltage: 720 V-VDE/600 V AC Connection cross-section: 35 –...
Page 474: Dimension Drawing
Accessories 8.3 DC link adapter 8.3.4 Dimension drawing Figure 8-15 Dimension drawing of 150 mm component with DC link rectifier adapter for 35 mm² to 95 mm², all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 475: Installation
Accessories 8.3 DC link adapter 8.3.5 Installation DANGER If a 50 mm wide module or if a DC link component with the appropriate width (e.g. Braking Module, Control Supply Module, Voltage Clamping Module) is located at the left-hand end of the drive line-up, then the DC link bridge including all of the screws must be removed. The screws must not be inserted without a DC link bridge.
Page 476 Accessories 8.3 DC link adapter Table 8-14 Installing the DC link adapter for a 150 mm component Unlock and open the protective cover Unscrew the screws. Secure the adapter (1.8 Nm). The 24 V adapter is installed and the protective cover is closed. Note By moving the adapter housing, the DC link adapter can be fitted on either the left-hand or right-hand side of the module.
Page 477: Electrical Connection
Accessories 8.3 DC link adapter 8.3.6 Electrical connection Required tools: ● Hexagon-socket spanner (size 6) ● Suitable tool for tube clips (e.g. flat-bladed screwdriver) Table 8-16 Electrical connection of the DC link adapter for a 150 mm component Route the cable through the tube clip and insert it into the Secure the cable DC link adapter Secure the tube clip...
Page 478: Reinforced Dc-Link Busbars
Accessories 8.4 Reinforced DC-link busbars Reinforced DC-link busbars 8.4.1 Description Reinforced DC link busbars (optional) are available for 50 mm and 100 mm wide components. Order number Reinforced DC link busbars for 50 mm components 6SL3162-2DB00-0AAx Reinforced DC link busbars for 100 mm components 6SL3162-2DD00-0AAx Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 479: Safety Information
Accessories 8.4 Reinforced DC-link busbars 8.4.2 Safety information DANGER Risk of electric shock. Dangerous voltages are still present for up to 5 minutes after the power supply has been switched off. The protective cover for the DC link must not be opened until this time has elapsed. The components must only be operated when the protective cover of the DC link is closed.
Page 480: Dimension Drawings
Accessories 8.4 Reinforced DC-link busbars 8.4.3 Dimension drawings Figure 8-16 Dimension drawing: Reinforced DC link busbar 50 mm, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 481 Accessories 8.4 Reinforced DC-link busbars Figure 8-17 Dimension drawing: Reinforced DC link busbar 100 mm, all dimensions in mm and (inches) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 482: Removing The Dc Link Busbars
Accessories 8.4 Reinforced DC-link busbars 8.4.4 Removing the DC link busbars Unscrew the screws for the DC link busbar Remove the DC link busbars Remove the DC link busbars on the adjacent components View once the DC link busbars have been removed 8.4.5 Mounting the reinforced DC link busbars Secure the reinforced DC link busbars Do not secure M4...
Page 483: Drive-Cliq Cabinet Gland
IP54 acc. to EN 60529. In addition to the data lines, the power supply contacts of DRIVE-CLiQ are also routed via the coupling. 8.5.2 Safety information Note Only Siemens cables should be used for DRIVE-CLiQ connections. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 484: Interface Description
Accessories 8.5 DRIVE-CLiQ cabinet gland 8.5.3 Interface description 8.5.3.1 Overview Figure 8-18 DRIVE-CLiQ cabinet gland DRIVE-CLiQ cabinet gland Covering cap, Yamaichi, order no.: Y-ConAS-24-S IP67 acc. to EN 60529 interface Mounting holes Rating plate IP20 or IPXXB acc. to EN 60529 interface Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 485: Dimension Drawing
Accessories 8.5 DRIVE-CLiQ cabinet gland 8.5.4 Dimension drawing Figure 8-19 Dimensions of the DRIVE-CLiQ cabinet gland, all dimensions in mm and (inches) Accessories W [mm] D [mm] H [mm] DRIVE-CLiQ cabinet gland (with 69.3 (2.72) 62.2 (2.44) 48 (1.88) seal) Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 486 Accessories 8.5 DRIVE-CLiQ cabinet gland Figure 8-20 Cut-out for the cabinet Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 487: Mounting
Accessories 8.5 DRIVE-CLiQ cabinet gland 8.5.5 Mounting Figure 8-21 DRIVE-CLiQ cabinet gland Installation 1. Make an opening in the cabinet panel according to the Chapter "Dimension drawing" for the DRIVE-CLiQ cabinet gland. 2. Insert the components from the outer side of the cabinet through the opening in the cabinet.
Page 488: Technical Data
Accessories 8.5 DRIVE-CLiQ cabinet gland 8.5.6 Technical data Table 8-17 Technical data DRIVE-CLiQ cabinet gland Unit 6SL3066-2DA00-0AAx Weight 0.135 Degree of protection IP20 or IPXXB acc. to EN 60529 in the electrical cabinet IP54 to EN 60529 outside the electrical cabinet Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 489: Drive-Cliq Coupling
IP67 acc. to EN 60529. In addition to the data lines, the power supply contacts of DRIVE-CLiQ are also routed via the coupling. 8.6.2 Safety information Note Only Siemens cables should be used for DRIVE-CLiQ connections. 8.6.3 Interface description 8.6.3.1 Overview Figure 8-22...
Page 490: Dimension Drawing
Accessories 8.6 DRIVE-CLiQ coupling 8.6.4 Dimension drawing Figure 8-23 Dimension drawing, DRIVE-CLiQ coupling Table 8-18 Dimensions of the DRIVE-CLiQ coupling, all data in mm and (inches) Accessories W [mm] b [mm] H [mm] D [mm] DRIVE-CLiQ 111.5 (4.38) 57.1 (2.24) 61 (2.40) 38 (1.49) coupling...
Page 491: Installation
Accessories 8.6 DRIVE-CLiQ coupling 8.6.5 Installation Figure 8-24 Hole drilling template for installation 1. Fit the DRIVE-CLiQ coupling to the mounting surface in accordance with the drilling template. 2. Remove the protective caps on the DRIVE-CLiQ coupling. 3. Insert the DRIVE-CLiQ connector at both ends of the DRIVE-CLiQ coupling. 8.6.6 Technical data Table 8-19...
Page 492 Accessories 8.6 DRIVE-CLiQ coupling Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 493: Cabinet Design And Emc Booksize
Cabinet Design and EMC Booksize Information 9.1.1 General information SINAMICS S components fulfill the requirements according to degree of protection IP20 in compliance with EN 60529. This provides protection against electric shock for chassis units. As far as UL 50 is concerned, the components are classified and certified as open type. Protection against mechanical and climatic stressing must be ensured by mounting the components in housings, cabinets or electrical rooms that can be closed and locked.
Page 494: Safety Information
To ensure that the encoder system works properly, you are advised to use the original Siemens accessories from catalog D21.1. Only motors with a safe electrically isolated holding brake may be connected. The brake conductors must also be safely electrically isolated.
Page 495: Directives
Cabinet Design and EMC Booksize 9.1 Information 9.1.3 Directives The product satisfies the protection targets of the following EU Directives applicable within the European Economic Area (EEA): Table 9-1 Directives Directive Description 2006/95/EC Directive of the European Parliament and Council of December 12, 2006, on the approximation of the laws of the member states relating to electrical equipment designed for use within certain voltage limits (Low-Voltage Directive).
Page 496: Selecting Devices Required To Operate Sinamics
Cabinet Design and EMC Booksize 9.2 Selecting devices required to operate SINAMICS Selecting devices required to operate SINAMICS 9.2.1 General The following components are required to connected to the line supply: ● Line disconnecting device (for Active Line Modules, Basic Line Modules, Smart Line Modules) ●...
Page 497: Overcurrent Protection By Means Of Line Fuses Or Circuit-Breakers
Cabinet Design and EMC Booksize 9.2 Selecting devices required to operate SINAMICS 9.2.3 Overcurrent protection by means of line fuses or circuit-breakers The recommended fuses are used to protect cables and when a fault occurs limit damage to the power unit. NH, D, and DO-type fuses with a gL characteristic or suitable circuit-breakers can be used for this purpose.
Page 498 Cabinet Design and EMC Booksize 9.2 Selecting devices required to operate SINAMICS Table 9-2 Requirements regarding line fuses and circuit-breakers for Active Line Modules 16 kW 36 kW 55 kW 80 kW 120 KW fuse 35 A 80 A 125 A 160A 250A rated...
Page 499: Line Filter
9.2.4 Line filter A separate line filter (see catalog) must be used for the SINAMICS S120 drive line-up. An additional line filter must be used to suppress interference in other loads. To prevent mutual interference, this line filter must not be equipped with line-side capacitors with respect to ground.
Page 500: Line Contactors
Cabinet Design and EMC Booksize 9.2 Selecting devices required to operate SINAMICS 9.2.5 Line contactors Line contactors are required to provide electrical isolation between the drive line-up and the line supply. When selecting a line contactor, the characteristic values in the technical data apply. The cable routing, the bundling factor and the factor for the ambient temperature according to EN 60204-1 must be taken into account when dimensioning the various cables.
Page 501: Dc Supply Voltage
This ensures that the supply voltage for the brake remains within the permissible range when the following conditions are fulfilled: • Using Siemens three-phase motors • Using Siemens MOTION-CONNECT power cables • Motor cable lengths: max. 100 m Booksize power units...
Page 502: Selecting Power Supply Units
Cabinet Design and EMC Booksize 9.3 24 V DC supply voltage 9.3.2 Selecting power supply units You are advised to use the devices in the following table. These devices meet the applicable requirements of EN 60204-1. Table 9-5 Recommended SITOP Power Rated output current [A] Input voltage range [V] Short-circuit current [A]...
Page 503: Typical 24 V Current Consumption Of The Components
Typical 24 V current consumption of the components A separate 24 V power supply must be used for the SINAMICS S120 drive line-up. The following table can be used to calculate the 24 V DC power supply. The values for typical current consumption are used as a basis for configuration.
Page 504 Cabinet Design and EMC Booksize 9.3 24 V DC supply voltage Component Typical current consumption [A 9 A (+1 x DRIVE–CLiQ; +1 x brake) 0.85 18 A (+1 x DRIVE–CLiQ; +1 x brake) 0.85 30 A (+1 x DRIVE–CLiQ; +1 x brake) 45 A (+1 x DRIVE–CLiQ;...
Page 505: Overcurrent Protection
● Cable laying method to EN 60204-1 EN 60204-1, Section 14, can be used to determine the overcurrent protection devices. Circuit-breakers from the Siemens NSK catalog are recommended as overcurrent protection devices on the primary side, and miniature circuit-breakers or SITOP select 6EP1961-2BA00 as overcurrent protection devices on the secondary side.
Page 506 Cabinet Design and EMC Booksize 9.3 24 V DC supply voltage 1. When a Current Supply Module is used, the 24 V supply can be directly established through the busbars. The electronic current limiting function integrated in the Control Supply Module protects the busbar system when a fault occurs.
Page 507 Cabinet Design and EMC Booksize 9.3 24 V DC supply voltage 2. When using an external 24 V power supply, (e.g. SITOP), the 24 V terminal adapter must be used. Miniature circuit-breakers are recommended as overcurrent protective device for cables and busbars. The ground potential M must be connected to the protective conductor system (DVC A).
Page 508 Cabinet Design and EMC Booksize 9.3 24 V DC supply voltage Table 9-8 MCBs by conductor cross-section and temperature Conductor cross-section Max. value up to 40 °C Max. value up to 55°C 1.5 mm 10 A 2.5 mm 16 A 10 A 4 mm 25 A...
Page 509: Arrangement Of Components And Equipment
Cabinet Design and EMC Booksize 9.4 Arrangement of components and equipment Arrangement of components and equipment 9.4.1 General information The arrangement of the components and equipment takes account of ● Space requirements ● Cable routing ● Bending radiuses of the connection cables MOTION-CONNECT lines, see D21.1 catalog ●...
Page 510 Cabinet Design and EMC Booksize 9.4 Arrangement of components and equipment Example 1 Connection of several Motor Modules with different current carrying capacity of the DC link busbar to a Line Module. Figure 9-3 Regular installation; DC link busbar not overloaded Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 511 Cabinet Design and EMC Booksize 9.4 Arrangement of components and equipment Example 2 Connection of several Motor Modules with the same current carrying capacity of the DC link busbar to a Line Module with center infeed. Figure 9-4 Infeed from left and right (center infeed) In the case of Active Line Modules above 55 kW, the Motor Modules can be mounted at the right or left.
Page 512: Drive Line-Up
Cabinet Design and EMC Booksize 9.4 Arrangement of components and equipment 9.4.3 Drive line-up Due to the current carrying capacity of the DC link busbars and their function, the components must be arranged according to the following rule. From left to right: ●...
Page 513 Cabinet Design and EMC Booksize 9.4 Arrangement of components and equipment Figure 9-5 Example of a drive line-up The components of the drive line-up should preferably be installed on a conductive mounting surface to ensure low impedance between the component and the mounting surface. Mounting plates with a galvanized surface are suitable.
Page 514 Cabinet Design and EMC Booksize 9.4 Arrangement of components and equipment Arrangement of the Voltage Clamping Module Line Modules up to 36 kW: Preferably to the right, next to the Line Module Line Modules above 55 kW: Preferably to the left, next to the Line Module When retrofitting: At the end of the module line-up Note concerning the use of components with a width of 50 mm...
Page 515 Cabinet Design and EMC Booksize 9.4 Arrangement of components and equipment Two-tier configuration Figure 9-7 Example of a two-tier configuration with components between 200 and 300 mm wide Continuation of the DC link with the DC link adapter (installation above) external to the components is achieved using single-core, finely-stranded and shielded cables that are laid so as to ensure they are short-circuit and ground-fault proof.
Page 516 Cabinet Design and EMC Booksize 9.4 Arrangement of components and equipment The inlet temperature of the air sucked in for cooling the module must not exceed 40°C (with derating, the inlet temperature must not exceed 55°C). This must be ensured by means of suitable air guidance, the clearance between the module rows, or by air baffle plates.
Page 517 Cabinet Design and EMC Booksize 9.4 Arrangement of components and equipment Multiple-tier configuration Figure 9-8 Example of a three-tier configuration with components between 50 and 200 mm wide Note When the power supply input is on the right-hand side of the drive line-up (e.g. in a multiple- tier configuration), the above rules apply in reverse.
Page 518: Information About Electromagnetic Compatibility (Emc) And Cable Routing
The cable shields must be connected as close to the conductor terminal connections as possible to ensure a low-impedance connection with cabinet ground. For Siemens power cables in which the shield is connected to the connector shell (see relevant catalog), this is a sufficiently good shield contact.
Page 519 Cabinet Design and EMC Booksize 9.5 Information about electromagnetic compatibility (EMC) and cable routing With components that do not have any special shield connection or where the shield connection is not sufficient, the cable shields can be connected to the metal mounting plate using hose clamps and toothed rails.
Page 520 Cabinet Design and EMC Booksize 9.5 Information about electromagnetic compatibility (EMC) and cable routing Signal and DC power supply cables Operating unshielded signal and direct current supply cables (e.g. 24 V infeed with external supply): ● Direct current supply cables: Max. permissible length: 10 m ●...
Page 521 Cabinet Design and EMC Booksize 9.5 Information about electromagnetic compatibility (EMC) and cable routing Type Maximum length [m] Power cable between line filter and line reactor 10 (shielded/unshielded) Power cable between line reactor and Line 10 (shielded/unshielded) Module Power cable between 50 (shielded) Motor and Motor Module to In = 9 A 75 (unshielded)
Page 522: Equipotential Bonding
Cabinet Design and EMC Booksize 9.5 Information about electromagnetic compatibility (EMC) and cable routing 9.5.3 Equipotential bonding The SINAMICS S Booksize drive system is designed for use in cabinets with a PE conductor connection. The machine OEM has to ensure that all conditions with regard to the assignment of ground cable connectors, protective conductor and equipotential bonding conductor connectors and terminals are indicated clearly in the Technical User Manual/Manufacturer Documentation (extremely important when several protective conductor/equipotential bonding conductor...
Page 523 Cabinet Design and EMC Booksize 9.5 Information about electromagnetic compatibility (EMC) and cable routing Functional ground connection for PROFIBUS Note Functional ground Ensure that grounding is carried out properly and is suitable for high frequencies to enable HF currents to flow to ground. The protective grounding provided should not be used as functional ground.
Page 524: Connection Systems
Cabinet Design and EMC Booksize 9.6 Connection systems Connection systems 9.6.1 Spring-loaded terminals/screw terminals Connectable conductor cross-sections of spring-loaded terminals Table 9-13 Spring-loaded terminals Spring-loaded terminal type Connectable conductor cross- Flexible 0.14 mm to 1.5 mm sections With wire end ferrule, without plastic sleeve 0.25 mm to 1.5 mm With wire end ferrule, with plastic sleeve...
Page 525 Cabinet Design and EMC Booksize 9.6 Connection systems Screw terminal type Connectable conductor cross- Flexible 0.2 mm to 4 mm sections With wire end ferrule, without plastic sleeve 0.25 mm to 4 mm With wire end ferrule, with plastic sleeve 0.25 mm to 4 mm Insulation stripping length...
Page 526: Connectable Cable Cross-Sections
Cabinet Design and EMC Booksize 9.6 Connection systems 9.6.2 Connectable cable cross-sections Table 9-15 Connectable cable cross-sections: Power supply cable/motor cable, part 1 Connection cross-section [mm Component Terminal type Motor Module Booksize format Motor connector 30 A 3+2 pin 3 A to 30 A 2 x 3 A to 2 x 18 A Motor Module Booksize Compact Screw terminal...
Page 527 Cabinet Design and EMC Booksize 9.6 Connection systems Table 9-16 Connectable cable cross-sections: Power supply cable/motor cable, part 2 Connection cross-section [mm Component Terminal type Motor Module Motor connector 30 A 3+2 pin 3 A to 30 A 2 x 3 A to 2 x 18 A Motor Module Threaded bolt M6/6 Nm 45 A to 60 A...
Page 528 Cabinet Design and EMC Booksize 9.6 Connection systems Table 9-18 Connectable cable cross-sections: Power supply cable/connection for braking resistor, part 4 Connection cross-section [mm Component Terminal type Basic Line Module 20 kW Screw terminal line connection Basic Line Module 20 kW Screw terminal Connection for braking resistor...
Page 529: Motor Connector
Cabinet Design and EMC Booksize 9.6 Connection systems 9.6.3 Motor connector Figure 9-10 Motor connector The figure below shows how to remove the motor connector using a pair of engineer's pliers, for example, to pull the cable through narrow cable bushings. Figure 9-11 Removing the motor connector Booksize power units...
Page 530 Cabinet Design and EMC Booksize 9.6 Connection systems The following figure shows how the motor connector is coded to prevent incorrect connection (especially relevant for Double Motor Modules). Figure 9-12 Coding the motor connector The coding plugs are supplied with the motor cables. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 531: Power Connector (X1/X2)
Cabinet Design and EMC Booksize 9.6 Connection systems 9.6.4 Power connector (X1/X2) with screw terminals Structure and assembly Figure 9-13 Setting up and installing the power supply connector (X1/X2) Screwdriver 1) SZS 0.6 x 3.5 2) SZS 1.0 x 4.0 3) Torx TX20 Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 532 Cabinet Design and EMC Booksize 9.6 Connection systems Figure 9-14 Dimensions: Power connector Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 533 Cabinet Design and EMC Booksize 9.6 Connection systems Various options are available for the shield contact 1. Shield contact with shield plate supplied. This type of shield contact should be preferred. Table 9-19 Installing the shield plate Shield plate supplied for power connectors Frontal alignment of the shield plate Lateral alignment of the shield plate Lateral alignment of the shield plate...
Page 534: Terminal Adapter
Cabinet Design and EMC Booksize 9.6 Connection systems Note Measures must be taken on site to relieve strain on the cables. Max. permissible cable tension in the connection direction: 100 N With these variants, the shield for the brake connection wires must be laid with the cable shield.
Page 535: Cooling
Cabinet Design and EMC Booksize 9.7 Cooling Cooling 9.7.1 General The cabinet can be cooled, among others, by using: ● filtered fans ● heat exchangers or ● cooling units. The decision in favor of one of these methods will depend on the prevailing ambient conditions and the cooling power required.
Page 536 Cabinet Design and EMC Booksize 9.7 Cooling Component Order number Clearance [mm] Line reactor for smart line module 5 kW – 36 kW 6SL3000-0CExx-0AAx Active line module 16 kW – 55 kW 6SL3130-7TExx-xAAx 80 kW – 120 kW 6SL3130-7TExx-xAAx 80 (additional 50 in front of fan) Smart Line Module Booksize format 5 kW –...
Page 537 Cabinet Design and EMC Booksize 9.7 Cooling Figure 9-16 Clearances for booksize drive line-up with internal air cooling Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 538 Cabinet Design and EMC Booksize 9.7 Cooling Figure 9-17 Clearances for booksize drive line-up with external air cooling Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 539 Cabinet Design and EMC Booksize 9.7 Cooling Figure 9-18 Spray protection for external cooling Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 540 Cabinet Design and EMC Booksize 9.7 Cooling Figure 9-19 Cooling clearances for 300 mm components with mounted equipment fan Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 541: Information About Ventilation
Cabinet Design and EMC Booksize 9.7 Cooling Figure 9-20 Cooling clearances, rail-mounted modules (e.g. VSM, SMC, TM, DMC) 9.7.2 Information about ventilation The SINAMICS equipment is ventilated separately by means of integrated fans and is in some cases cooled by means of natural convection. The cooling air must flow through the components vertically from bottom (cooler region) to top (region heated by operation).
Page 542 Cabinet Design and EMC Booksize 9.7 Cooling Note The distance between the blow-out aperture of the air conditioner and the electronic equipment must be at least 200 mm. Note If the components are installed in a sealed cabinet, an internal air cooling system must be installed to circulate the air and prevent hot spots.
Page 543: Power Loss Of Components In Rated Operation
Cabinet Design and EMC Booksize 9.7 Cooling CAUTION The air guidance and arrangement of the cooling equipment must be chosen in such a way as to prevent condensation from forming. If necessary, cabinet enclosure heating may have to be installed. If air conditioners are used, the relative air humidity of the expelled air increases as the air in the air conditioner cools and may exceed the dew point.
Page 544 Cabinet Design and EMC Booksize 9.7 Cooling Unit Power loss Wideband Line Filter for Active Line Modules 16 kW 36 kW 55 kW 80 kW 120 kW Basic Line Filter for Smart Line Modules 5 kW 10 kW 16 kW 36 kW Basic Line Filter for Basic Line Modules 20 kW...
Page 545 Cabinet Design and EMC Booksize 9.7 Cooling Unit Power loss Control Supply Module < 105 Voltage Clamping Module The sum of the losses of the various power components (Active Line Module, Smart Line Module, Motor Module) is calculated from the power losses (following table) and electronic losses (next table but one).
Page 546 Cabinet Design and EMC Booksize 9.7 Cooling Unit Power loss 18 A Double Motor Modules Booksize 18 A Double Motor Modules Booksize Compact 1.7 A Overview, power loss, external air cooling Table 9-23 Overview of the power loss for components with external air cooling Unit Internal External power loss...
Page 547 Cabinet Design and EMC Booksize 9.7 Cooling Electronic losses of Motor Modules/Line Modules Table 9-24 Electronic losses of Motor Modules/Line Modules Component Internal/external air cooling Power dissipation [W] Single Motor Modules 20.4 20.4 20.4 18 A 20.4 30 A 21.6 45 A 28.8 60 A...
Page 548: Dimensioning Climate Control Equipment
Cabinet Design and EMC Booksize 9.7 Cooling 9.7.4 Dimensioning climate control equipment Cabinet manufacturers provide calculation programs for selecting climate control equipment. It is always necessary to know the power loss of the components and equipment installed in the cabinet. The physical relationship is shown in the following example.
Page 549: Service And Support Booksize
A&D Technical Support Tel.: +49 (0) 180 5050 – 222 Fax: +49 (0) 180 5050 – 223 mailto:adsupport@siemens.com Please send any questions about the documentation (suggestions for improvement, corrections, and so on) to the following fax number or e-mail address: Fax: +49 (0) 9131 98 –...
Page 550 Service and Support Booksize 10.2 Replacing the fan Removing the fan 1. Disconnect the power supply (24 V DC and 400 V AC) Wait 5 minutes while the DC link energy discharges! 2. Remove the component from the drive line-up. 3.
Page 551: Forming The Dc Link Capacitors
Service and Support Booksize 10.3 Forming the DC link capacitors Installing the fan 1. Before installing the fan, check the air flow direction (the arrow on the fan must point towards the cooling ribs). 2. Insert the connector until it fully engages. 3.
Page 552 Service and Support Booksize 10.3 Forming the DC link capacitors Date of manufacture The date of manufacture can be determined from the following assignment to the serial number (e.g. T-S92067000015): Table 10-1 Production year and month Character Year of manufacture Character Month of manufacture 2004...
Page 553 Service and Support Booksize 10.3 Forming the DC link capacitors Components for the forming circuit (recommendation) ● 1 fuse switch 3-phase 400 V/10 A ● 3 incandescent lamps 230 V/100 W ● Various small components, such as lamp socket, cable 1.5 mm , etc.
Page 554: Spare Parts
If the incandescent lamps continue to be brightly lit, a fault has occurred in the drive unit or in the wiring. 10.4 Spare parts 10.4 For a list of spare parts, see: http://support.automation.siemens.com/WW/view/de/16612315 Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 555: List Of Abbreviations
Appendix A List of abbreviations Note The following list of abbreviations includes all abbreviations and their meanings used in the entire SINAMICS user documentation. Abbreviation Meaning, German Meaning, English A... Warnung Alarm Wechselstrom Alternating Current Analog-Digital-Konverter Analog Digital Converter Analogeingang Analog Input Active Interface Module Active Interface Module...
Page 556 Appendix A A.1 List of abbreviations Abbreviation Meaning, German Meaning, English Serielles Bussystem Controller Area Network Kommunikationsbaugruppe CAN Communication Board CAN Compact Disc Compact Disc Befehlsdatensatz Command Data Set CompactFlash CompactFlash Konnektoreingang Connector Input Computerunterstützte numerische Steuerung Computer Numerical Control Konnektorausgang Connector Output CO/BO...
Page 557 Appendix A A.1 List of abbreviations Abbreviation Meaning, German Meaning, English Europäische Norm European Standard EnDat Geber-Schnittstelle Encoder-Data-Interface Impulsfreigabe Enable pulses EPOS Einfachpositionierer Basic positioner Engineering System Engineering System Ersatzschaltbild Equivalent circuit diagram Erweitertes Stillsetzen und Rückziehen Extended Stop and Retract F...
Page 558 Appendix A A.1 List of abbreviations Abbreviation Meaning, German Meaning, English Internationale Norm in der Elektrotechnik International Electrotechnical Commission Interface Interface IGBT Bipolartransistor mit isolierter Steuerelektrode Insulated Gate Bipolar Transistor Impulslöschung Pulse suppression Interpolatortakt Interpolator clock Drehstromversorgungsnetz ungeerdet Insulated three-phase supply network Interner Spannungsschutz Internal Voltage Protection Tippen...
Page 559 Appendix A A.1 List of abbreviations Abbreviation Meaning, German Meaning, English Nullmarke Zero Mark Schließer Normally Open (contact) Netzstromrichter Line power converter Open Architecture Open Architecture Original Equipment Manufacturer Original Equipment Manufacturer Busstecker für Lichtleiter Optical Link Plug Option Module Interface Option Module Interface p...
Page 560 Appendix A A.1 List of abbreviations Abbreviation Meaning, German Meaning, English RS232 Serielle Schnittstelle Serial Interface RS485 Norm. Beschreibt die Physik einer digitalen seriellen Standard. Describes the physical characteristics of a Schnittstelle. digital serial interface. Echtzeituhr Real Time Clock Raumzeigerapproximation Space vector approximation (SVA) Dauerbetrieb Continuous operation...
Page 561 Appendix A A.1 List of abbreviations Abbreviation Meaning, German Meaning, English Nachstellzeit Integral time TPDO Transmit Process Data Object Transmit Process Data Object Drehstromversorgungsnetz geerdet Grounded three-phase supply network Transistor-Transistor-Logik Transistor-Transistor Logic Vorhaltezeit Derivative-action time Underwriters Laboratories Inc. Underwriters Laboratories Inc. Unterbrechungsfreie Stromversorgung Uninterruptible Power Supply (UPS) Vektorregelung...
Page 562 Appendix A A.1 List of abbreviations Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 563 Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 565 If you come across any misprints in this document, please let us know using this form. We would also be grateful for any suggestions and recommendations for improvement. Booksize power units Manual, (GH2), 06/2008, 6SL3097-2AC00-0BP6...
Page 567: Index
Index Motor Module with external air cooling, 344 Motor Module with internal air cooling, 320 Motor reactors, 435 Smart Line Module with external air cooling, 294 Active Interface Module, 79 Smart Line Modules with internal air cooling, 241, Active Line Module with external air cooling, 174 Active Line Modules with internal air cooling, 151 Wideband Line Filter for Active Line Modules, 55 Autotransformer, 126...
Page 568 Index DRIVE-CLiQ coupling, 490 Motor Module with external air cooling, 186, 304, Line reactors for Active Line Modules, 102 Line reactors for Basic Line Modules, 113 Motor Module with internal air cooling, 335 Line reactors for Smart Line Modules, 106 Smart Line Module with external air cooling, 304 Motor Module with external air cooling, 355 Voltage Clamping Module, 433...
Page 569 Index Active Line Modules with internal air cooling, 167, Overcurrent, 505 Basic Line Filter for Active Line Modules, 46 Overcurrent protection, 497 Basic Line Filter for Basic Line Modules, 71 Basic Line Filter for Smart Line Modules, 78 Basic Line Modules with internal air cooling, 224 Braking Module, 410 Platform concept, 25 Capacitor Module, 419...

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