Page 3 Introduction Fundamental safety instructions SINAMICS System overview Line-side power components S120 Air-cooled chassis power units Line Modules Motor Modules Equipment Manual DC link components Motor-side power components Cabinet design and EMC Maintenance and Servicing Appendix 06/2020 6SL3097-5AE00-0BP3...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Table Of Contents
Standards .......................... 41 Basic structure of a drive system with SINAMICS S120 ............44 3.6.1 Structure of a drive system with SINAMICS S120 and regulated infeed ........ 44 3.6.2 Structure of a drive system with SINAMICS S120 and uncontrolled infeed/regenerative feedback unit ........................
Page 6 Table of contents 4.3.4 Technical data ........................61 Line reactors for Basic Line Modules ................... 62 4.4.1 Description ........................62 4.4.2 Safety information ......................62 4.4.3 Dimension drawing......................64 4.4.4 Technical data ........................66 Line reactors for Smart Line Modules.................. 68 4.5.1 Description ........................
Page 7 Table of contents 5.2.3.1 Overview ......................... 130 5.2.3.2 Connection example ......................132 5.2.3.3 Line/load connection......................134 5.2.3.4 X9 terminal strip ......................135 5.2.3.5 X41 EP terminal / temperature sensor connection ............. 135 5.2.3.6 X42 terminal strip ......................137 5.2.3.7 DRIVE-CLiQ interfaces X400, X401, X402 ................. 137 5.2.3.8 Meaning of the LEDs on the Control Interface Module in the Basic Line Module ....
Page 8 Table of contents Active Line Modules Chassis-2 ..................216 5.5.1 Description ........................216 5.5.2 Safety information ......................220 5.5.3 Interface description ......................223 5.5.3.1 Overview ......................... 223 5.5.3.2 Connection example ......................224 5.5.3.3 Line/load connection ....................... 225 5.5.3.4 X51 connection, fan power supply ................... 226 5.5.3.5 X9 terminal strip ......................
Page 9 Table of contents 6.2.3.1 Overview ......................... 296 6.2.3.2 Connection example ......................297 6.2.3.3 DC link/motor connection ....................298 6.2.3.4 X51 connection, fan power supply ................... 299 6.2.3.5 X9 terminal strip ......................300 6.2.3.6 X41 EP terminal / temperature sensor connection ............. 300 6.2.3.7 X42 terminal strip ......................
Page 10 Table of contents Motor-side power components ......................359 Sine-wave filter ........................ 359 8.1.1 Description ........................359 8.1.2 Safety information ......................360 8.1.3 Dimension drawing......................362 8.1.4 Technical data ......................... 363 Motor reactors ......................... 364 8.2.1 Description ........................364 8.2.2 Safety information ......................366 8.2.3 Dimension drawing......................
Page 11 Table of contents Maintenance and Servicing ....................... 459 10.1 Chapter content ....................... 459 10.2 Maintenance ........................460 10.3 Maintenance ........................461 10.3.1 Installation device ......................462 10.3.2 Using crane lifting lugs to transport power blocks ............. 463 10.4 Replacing components ..................... 468 10.4.1 Safety information ......................
Page 12 Table of contents 10.4.29 Replacement of the fan fuses ................... 536 10.5 Long time storage of replacement parts ................537 10.5.1 Storing fans for devices in the Chassis-2 format ..............537 10.6 Forming the DC link capacitors ..................538 10.7 Recycling and disposal .....................
Page 13: Introduction
With the SINAMICS converter family, you can solve any individual drive task in the low- voltage, medium-voltage and DC voltage range. From converters to motors and controllers, all Siemens drive components are perfectly matched to each other and can be easily integrated into your existing automation system. With SINAMICS you are prepared for digitization.
Page 14 Siemens MySupport/Documentation You can find information on how to create your own individual documentation based on Siemens content and adapt it for your own machine documentation at the following address (https://support.industry.siemens.com/My/ww/en/documentation). Additional information You can find information on the following topics at the following address (https://support.industry.siemens.com/cs/de/en/view/108993276):...
Page 15 Siemens cannot check these web sites and is also not responsible for the content and information provided on them. The user uses these web sites at his own risk.
Page 16: Usage Phases And Their Documents/Tools (As An Example)
SINAMICS S120 and SIMOTICS (Catalog D 21.4) • SINAMICS Converters for Single-Axis Drives – Built-In Units (D 31.1) • SINAMICS S120 Chassis Format Units and Cabinet Modules, SINAMICS S150 Converter Cabinet Units (catalog D 21.3) Configur- • SINAMICS S120 Equipment Manual for Control Units and Supplementary System Components ing/installation •...
Page 17: Where Can The Various Topics Be Found
SINAMICS S120 Function Manual Drive Functions Hardware Manual Control Units and expansion components SINAMICS S120 Equipment Manual for Control Units and Supplementary System Components Booksize power units SINAMICS S120 Equipment Manual for Booksize Power Units Power units, booksize C/D type format...
Page 18: Training And Support
Relevant directives and standards You can obtain an up-to-date list of currently certified components on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact person.
Page 19 SINAMICS S devices showing the test symbols fulfill the EMC requirements for Australia and New Zealand. • Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Standards that are not relevant...
Page 20: Additional Information
EMC limit values are ensured. Spare parts Spare parts are available on the Internet at the following address (https://support.industry.siemens.com/sc/de/en/sc/2110). Product maintenance The components are subject to continuous further development within the scope of product maintenance (improvements to robustness, discontinuations of components, etc).
Page 21: General Data Protection Regulation
Connection for function potential bonding General Data Protection Regulation Compliance with the General Data Protection Regulation Siemens respects the principles of data protection, in particular the data minimization rules (privacy by design). For this product, this means: The product does not process neither store any person-related data, only technical function data (e.g.
Page 22 Introduction 1.7 General Data Protection Regulation Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 23: Fundamental Safety Instructions
Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or serious injury. • Only work on electrical devices when you are qualified for this job. •...
Page 24 Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to connection to an unsuitable power supply When equipment is connected to an unsuitable power supply, exposed components may carry a hazardous voltage that might result in serious injury or death. •...
Page 25 Fundamental safety instructions 2.1 General safety instructions NOTICE Damage to equipment due to unsuitable tightening tools. Unsuitable tightening tools or fastening methods can damage the screws of the equipment. • Be sure to only use screwdrivers which exactly match the heads of the screws. •...
Page 26 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices or mobile telephones. • Use the "SIEMENS Industry Online Support App" only on equipment that has already been switched off. WARNING...
Page 27 Fundamental safety instructions 2.1 General safety instructions WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible. Unrecognized dangers may cause accidents resulting in serious injury or death. •...
Page 28: Handling Electrostatic Sensitive Devices (Esd)
Fundamental safety instructions 2.2 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.
Page 29: Industrial Security
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Products and solutions from Siemens constitute one element of such a concept.
Page 30: Residual Risks Of Power Drive Systems
Fundamental safety instructions 2.4 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
Page 31: System Overview
The SINAMICS range of drives Field of application SINAMICS is the comprehensive family of drives from Siemens designed for machine and plant engineering applications. SINAMICS offers solutions for all drive tasks: • Simple pump and fan applications in the process industry •...
Page 32 The different SINAMICS versions can be easily combined with each other. Totally Integrated Automation and communication SINAMICS is an integral component of Siemens Totally Integrated Automation. The integrated and seamless SINAMICS system covering engineering, data management, and communication at the automation level ensures solutions with low associated costs in conjunction with the SIMATIC, SIMOTION, and SINUMERIK control systems.
Page 33 System overview 3.1 The SINAMICS range of drives Figure 3-2 SINAMICS in the automation environment Depending on the application, the appropriate converter can be selected and incorporated in the automation concept. With this in mind, the converters are clearly subdivided into their different applications.
Page 34 The Drive Technology Configurator is is used to configure a seamlessly integrated system: Simply select the motor and converter and dimension them using the SIZER for Siemens Drives engineering tool. The commissioning tools STARTER and SINAMICS Startdrive integrate the motor data at the same time, therefore simplifying efficient commissioning.
Page 35: Sinamics S120 Drive System
SINAMICS S120 drive system Modular system for sophisticated drive tasks SINAMICS S120 solves demanding drive tasks for a wide range of industrial applications and is, therefore, designed as a modular system. Users can choose from many different harmonized components and functions to create a solution that best meets their requirements.
Page 36 SINAMICS S120 takes a different approach. A central Control Unit controls the drive for all connected axes and also establishes the technological links between the drives and/or axes.
Page 37 Electronic rating plates in all components An important digital linkage element of the SINAMICS S120 drive system are the electronic type plates integrated in every component. They allow all drive components to be detected automatically via a DRIVE-CLiQ link.
Page 38: Technical Specifications
System overview 3.3 Technical specifications Technical specifications Unless specified otherwise, the following technical data is valid for all the following components of the air-cooled SINAMICS S120 drive system. Table 3- 1 General technical data Electrical data Line supply voltage •...
Page 39 System overview 3.3 Technical specifications Mechanical data Vibratory load • Transport • EN 60721-3-2:1997, Class 2M2 • Operation • Test values according to EN 60068-2-6 test Fc: – 10 ... 58 Hz: Constant deflection = 0.075 mm – 58 ... 150 Hz: Constant acceleration = 9.81 m/s² (1 g) Shock stressing •...
Page 40 System overview 3.3 Technical specifications Environmental class /mechanically active substances • Storage • Class 1S1 acc. to EN 60721-3-1:1997 • Transport • Class 2S1 acc. to EN 60721-3-2:1997 • Operation • Class 3S1 acc. to EN 60721-3-3:2002 Organic/biological influences • Storage •...
Page 41: Derating Factors As A Function Of Installation Altitude And Ambient Temperature
System overview 3.4 Derating factors as a function of installation altitude and ambient temperature Derating factors as a function of installation altitude and ambient temperature Chassis format units At installation altitudes > 2000 m above sea level, it must be taken into account that the air pressure, and therefore air density, decreases as the height increases.
Page 42 System overview 3.4 Derating factors as a function of installation altitude and ambient temperature Built-in devices, Chassis-2 format At installation altitudes > 2000 m above sea level, it must be taken into account that the air pressure, and therefore air density, decreases as the height increases. As a consequence, in addition to the reduced cooling effect, the insulating capability of the air is also reduced.
Page 43: Standards
System overview 3.5 Standards Standards Note Information on the listed standards The standards listed in the table below are non-binding and do not in any way claim to be complete. The standards listed do not represent a guaranteed property of the product. Only the statements made in the Declaration of Conformity shall be deemed binding.
Page 44 System overview 3.5 Standards Standards* Title HD 60364-x-x Erection of power installations with nominal voltages up to 1000 V IEC 60364-x-x Part 200: Definitions DIN VDE 0100-x-x Part 410: Protection for safety, protection against electric shock VDE 0100-x-x Part 420: Protection for safety, protection against thermal effects Part 430: Protection of cables and conductors for overcurrent Part 450: Protection for safety, protection against undervoltage Part 470: Protection for safety;...
Page 45 System overview 3.5 Standards Standards* Title UL 508 Industrial Control Equipment CSA C22.2 No. 142 Process Control Equipment UL 508C Power Conversion Equipment CSA C22.2 No. 14 Industrial Control Equipment UL61800-5-1 Standard for Adjustable Speed Electrical Power Drive Systems - Part 5-1: Safety requirements – Elec- CSA 22.2 No.
Page 46: Basic Structure Of A Drive System With Sinamics S120
Basic structure of a drive system with SINAMICS S120 3.6.1 Structure of a drive system with SINAMICS S120 and regulated infeed Figure 3-4 Basic structure of a drive system with SINAMICS S120 and regulated infeed Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 47: Structure Of A Drive System With Sinamics S120 And Uncontrolled Infeed/Regenerative Feedback Unit
3.6 Basic structure of a drive system with SINAMICS S120 3.6.2 Structure of a drive system with SINAMICS S120 and uncontrolled infeed/regenerative feedback unit Figure 3-5 Basic structure of a drive system with SINAMICS S120 and uncontrolled infeed/regenerative feedback Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 48: Structure Of A Drive System With Sinamics S120 And Unregulated Infeed
3.6 Basic structure of a drive system with SINAMICS S120 3.6.3 Structure of a drive system with SINAMICS S120 and unregulated infeed Figure 3-6 Basic structure of a drive system with SINAMICS S120 and unregulated infeed Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 49: Line-Side Power Components
Line-side power components General Line-side power components are used to protect the connected components against transient or continuous overvoltages and ensure that prescribed limit values are adhered to. Line filters for Basic Line Modules 4.2.1 Description The line filters limit the conducted interference emitted by the Power Modules to permissible values.
Page 50: Safety Information
Line-side power components 4.2 Line filters for Basic Line Modules Basic Line Module Rated power of the Basic Line Module Suitable line filter Line voltage 500 – 690 V 3 AC 6SL3330-1TG33-3AA3 250 kW 6SL3000-0BG34-4AA0 6SL3330-1TG34-3AA3 355 kW 6SL3000-0BG34-4AA0 6SL3330-1TG36-8AA3 560 kW 6SL3000-0BG36-0AA0 6SL3330-1TG41-1AA3...
Page 51 Line-side power components 4.2 Line filters for Basic Line Modules NOTICE Line filter damage due to interchanged connections The line filter will be damaged if the input and output connections are interchanged. • Connect the incoming line cable to LINE/NETZ L1, L2, L3. •...
Page 52 Line-side power components 4.2 Line filters for Basic Line Modules NOTICE Damage to components by incorrectly connecting the line filter When incorrectly connecting the line filter, these components can be destroyed or damaged. • Only connect the Line Module to the SINAMICS line filter via the associated line reactor. •...
Page 53: Dimension Drawing
Line-side power components 4.2 Line filters for Basic Line Modules 4.2.3 Dimension drawing Figure 4-1 Dimension drawing of line filters for Basic Line Modules Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 54 Line-side power components 4.2 Line filters for Basic Line Modules Table 4- 2 Dimensions of line filters for Basic Line Modules (all data in mm) 6SL3000-0BE34- 6SL3000-0BE36- 6SL3000-0BE41- 6SL3000-0BE41- 6SL3760-0MR00- 4AA0 0AA0 2AA0 6AA0 0AA0 6SL3000-0BG34- 6SL3000-0BG36- 6SL3000-0BG41- 6SL3000-0BG41- 4AA0 0AA0 2AA0 6AA0...
Page 55: Technical Data
Line-side power components 4.2 Line filters for Basic Line Modules 4.2.4 Technical data Table 4- 3 Technical data of line filters for Basic Line Modules, 3 AC 380 ... 480 V, Part I Article number 6SL3000- 0BE34-4AA0 0BE36-0AA0 0BE41-2AA0 0BE41-6AA0 Suitable for 6SL3330- 1TE34-2AA3...
Page 56 Line-side power components 4.2 Line filters for Basic Line Modules Table 4- 5 Technical data of line filters for Basic Line Modules, 500 ... 690 V 3 AC Article number 6SL3000- 0BG34-4AA0 0BG36-0AA0 0BG41-2AA0 0BG41-6AA0 Suitable for 6SL3330- 1TG33-3AA3 1TG36-8AA3 1TG41-1AA3 1TG41-8AA3 Basic Line Module...
Page 57: Line Filters For Smart Line Modules And Active Line Modules
Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules Line filters for Smart Line Modules and Active Line Modules 4.3.1 Description The line filters limit the conducted interference emitted by the Power Modules to permissible values.
Page 58 Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules NOTICE Line filter damage by connecting to impermissible line supplies The line filters are only suitable for direct connection to TN or TT systems with grounded neutral point.
Page 59 Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules CAUTION Overheating when the total length of the power cables is exceeded Overheating and fire can result when the total length of the motor cables is exceeded. •...
Page 60: Dimension Drawing
Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules 4.3.3 Dimension drawing Figure 4-2 Dimension drawing for Line filters for Smart Line Modules and Active Line Modules Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 61 Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules Table 4- 6 Dimensions of the line filters for Smart Line Modules and Active Line Modules, 380 V ... 480 V 3 AC (all specifications in mm) 6SL3000- 6SL3000- 6SL3760-...
Page 62 Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules Table 4- 7 Dimensions of the line filters for Smart Line Modules and Active Line Modules, 500 V ... 690 V 3 AC (all specifications in mm) 6SL3760- 6SL3760- 6SL3760-...
Page 63: Technical Data
Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules 4.3.4 Technical data Table 4- 8 Technical data of the line filters for the Smart Line Modules and Active Line Modules, 3 AC 380 V ... 480 V Article number 6SL3000- 6SL3000-...
Page 64: Line Reactors For Basic Line Modules
Line-side power components 4.4 Line reactors for Basic Line Modules Line reactors for Basic Line Modules 4.4.1 Description Line reactors limit low-frequency line harmonics and reduce the load on the semiconductors in the Basic Line Modules. A line reactor must be used in connection with a line filter or if several Basic Line Modules are operated in parallel.
Page 65 Line-side power components 4.4 Line reactors for Basic Line Modules Note Malfunctions through magnetic fields Reactors produce magnetic fields that can disturb or damage components and cables. • Arrange the components and cables at a suitable distance (at least 200 mm) or shield the magnetic fields appropriately.
Page 66: Dimension Drawing
Line-side power components 4.4 Line reactors for Basic Line Modules 4.4.3 Dimension drawing Figure 4-3 Dimension drawing of line reactors for Basic Line Modules Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 67 Line-side power components 4.4 Line reactors for Basic Line Modules Table 4- 10 Dimensions of line reactors for Basic Line Modules, 3 AC 380 V ... 480 V (all values in mm) 6SL3000- 0CE35-1AA0 0CE37-7AA0 0CE41-0AA0 0CE41-5AA0 0CE41-6AA0 152.5 152.5 212.5 212.5 211.5...
Page 68: Technical Data
Line-side power components 4.4 Line reactors for Basic Line Modules 4.4.4 Technical data Table 4- 12 Technical data of line reactors for Basic Line Modules, 3 AC 380 ... 480 V, Part 1 Article number 6SL3000- 0CE35-1AA0 0CE37-7AA0 0CE41-0AA0 0CE41-5AA0 Suitable for 6SL3330- 1TE34-2AA3...
Page 69 Line-side power components 4.4 Line reactors for Basic Line Modules Table 4- 14 Technical data of line reactors for Basic Line Modules, 3 AC 500 ... 690 V, Part 1 Article number 6SL3000- 0CH32-7AA0 0CH34-8AA0 0CH36-0AA0 0CH41-2AA0 Suitable for 6SL3330- 1TG33-0AA3 1TG34-3AA3 1TG36-8AA3...
Page 70: Line Reactors For Smart Line Modules
Line-side power components 4.5 Line reactors for Smart Line Modules Line reactors for Smart Line Modules 4.5.1 Description Line reactors limit low-frequency line harmonics and reduce the load on the semiconductors in the Smart Line Modules. For this reason, line reactors must always be provided when Smart Line Modules are used.
Page 71 Line-side power components 4.5 Line reactors for Smart Line Modules Note Malfunctions through magnetic fields Reactors produce magnetic fields that can disturb or damage components and cables. • Arrange the components and cables at a suitable distance (at least 200 mm) or shield the magnetic fields appropriately.
Page 72: Dimension Drawing
Line-side power components 4.5 Line reactors for Smart Line Modules 4.5.3 Dimension drawing Line reactor 6SL3000-0EE36-2AA0 Figure 4-4 Dimension drawing of line reactor 6SL3000-0EE36-2AA0 Table 4- 16 Dimensions (all dimensions in mm) – – Lengths D and E correspond to the distance between holes Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 73 Line-side power components 4.5 Line reactors for Smart Line Modules Line reactor 6SL3000-0EE38-8AA0 Figure 4-5 Dimension drawing of line reactor 6SL3000-0EE38-8AA0, all dimensions in mm Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 74 Line-side power components 4.5 Line reactors for Smart Line Modules Line reactor 6SL3000-0EE41-4AA0 Figure 4-6 Dimension drawing of line reactor 6SL3000-0EE41-4AA0 Table 4- 17 Dimensions (all dimensions in mm) 80.5 130.5 Lengths D and E correspond to the distance between holes Note Remove the crane lifting eyes The crane lifting eyes can be removed after installation.
Page 75 Line-side power components 4.5 Line reactors for Smart Line Modules Line reactor 6SL3000-0EH34-7AA0 Figure 4-7 Dimension drawing of line reactor 6SL3000-0EH34-7AA0 Table 4- 18 Dimensions (all dimensions in mm) 16.5 – – Lengths D and E correspond to the distance between holes Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 76 Line-side power components 4.5 Line reactors for Smart Line Modules Line reactor 6SL3000-0EH37-6AA0 Figure 4-8 Dimension drawing of line reactor 6SL3000-0EE37-6AA0, all dimensions in mm Note Remove the crane lifting eyes The crane lifting eyes can be removed after installation. Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 77 Line-side power components 4.5 Line reactors for Smart Line Modules Line reactor 6SL3000-0EE41-4AA0 Figure 4-9 Dimension drawing of line reactor 6SL3000-0EH41-4AA0 Table 4- 19 Dimensions (all dimensions in mm) 88.5 79.5 236.5 139.5 149.5 108.5 Lengths D and E correspond to the distance between holes Note Remove the crane lifting eyes The crane lifting eyes can be removed after installation.
Page 78: Technical Data
Line-side power components 4.5 Line reactors for Smart Line Modules 4.5.4 Technical data Table 4- 20 Technical data, line reactors for Smart Line Modules, 3 AC 380 ... 480 V Article number 6SL3000- 0EE36-2AA0 0EE38-8AA0 0EE41-4AA0 Suitable for 6SL3330- 6TE35-5AA3 6TE41-1AA3 6TE41-3AA3 Smart Line Module...
Page 79: Active Interface Modules
Line-side power components 4.6 Active Interface Modules Active Interface Modules 4.6.1 Description Active Interface Modules are used in conjunction with the Active Line Modules in chassis format. The Active Interface Modules contain a Clean Power Filter with basic RI suppression, the precharging circuit for the Active Line Module, the line voltage sensing circuit and monitoring sensors.
Page 80: Safety Information
Line-side power components 4.6 Active Interface Modules 4.6.2 Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. •...
Page 81 Line-side power components 4.6 Active Interface Modules WARNING Electric shock due to unexpectedly long discharge time If you operate the Active Interface Module without an Active Line Module, the discharge time extends to more than 20 minutes after the supply voltage has been disconnected. As a result, dangerous voltage may unexpectedly be present at the terminals of the Active Interface Module.
Page 82: Interface Description
Line-side power components 4.6 Active Interface Modules 4.6.3 Interface description 4.6.3.1 Overview Figure 4-10 Interface overview in the Active Interface Module, frame size FI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 83 Line-side power components 4.6 Active Interface Modules Figure 4-11 Interface overview in the Active Interface Module, frame size GI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 84 Line-side power components 4.6 Active Interface Modules Figure 4-12 Interface overview in the Active Interface Module, frame size HI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 85 Line-side power components 4.6 Active Interface Modules Figure 4-13 Interface overview in the Active Interface Module, frame size JI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 86: Connection Example
Line-side power components 4.6 Active Interface Modules 4.6.3.2 Connection example Figure 4-14 Connection example Active Interface Module, frame sizes FI / GI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 87 As a consequence, the Active Interface Module can be overloaded and destroyed. • Only use Siemens bypass contactors; the associated data are provided in the technical data.
Page 88: Line/Load Connection
Line-side power components 4.6 Active Interface Modules 4.6.3.3 Line/load connection Table 4- 23 Connections for the Active Interface Module Terminals Designations X1: L1, L2, L3 Voltage: X2: U2, V2, W2 • 3 AC 380 V -10 % (-15 % < 1 min) ... 3 AC 480 V +10 % •...
Page 89: X530 Neutral Point Grounding
Line-side power components 4.6 Active Interface Modules 4.6.3.5 X530 neutral point grounding Table 4- 25 Neutral point grounding X530 Connector Terminal Designation Technical specifications Neutral point of the Jumper inserted: Grounded measurement voltage sensing Jumper not inserted: isolated measurement Ground potential The Voltage Sensing Module is supplied with inserted jumper.
Page 90: X609 Terminal Strip
Line-side power components 4.6 Active Interface Modules 4.6.3.6 X609 terminal strip Table 4- 26 X609 terminal strip Connector Terminal Designation Technical specifications External 24 V DC supply Voltage: 24 VDC (20.4 ... 28.5 V) Current consumption: Max. 0.25 A Voltage: 230 VAC (195.5 ... 264.5 V) Current consumption: Max.
Page 91: Meaning Of The Led On The Voltage Sensing Module (Vsm) In The Active Interface
Line-side power components 4.6 Active Interface Modules 4.6.3.7 Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Table 4- 27 Description of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Color State Description...
Page 92: Dimension Drawing
Line-side power components 4.6 Active Interface Modules 4.6.4 Dimension drawing Dimension drawing, frame size FI The mandatory cooling clearances are indicated by the dotted line. Figure 4-17 Dimension drawing for Active Interface Module, frame size FI Side view, front view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 93 Line-side power components 4.6 Active Interface Modules Dimension drawing, frame size GI The mandatory cooling clearances are indicated by the dotted line. Figure 4-18 Dimension drawing for Active Interface Module, frame size GI Side view, front view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 94 Line-side power components 4.6 Active Interface Modules Dimension drawing, frame size HI The mandatory cooling clearances are indicated by the dotted line. Figure 4-19 Dimension drawing for Active Interface Module, frame size HI Side view, rear view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 95 Line-side power components 4.6 Active Interface Modules Dimension drawing, frame size JI The mandatory cooling clearances are indicated by the dotted line. Figure 4-20 Dimension drawing for Active Interface Module, frame size JI Side view, rear view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 96: Electrical Connection
Line-side power components 4.6 Active Interface Modules 4.6.5 Electrical connection The Active Interface Module is electrically connected in accordance with the connection examples shown in section "Interface description". Operating an Active Interface Module on an ungrounded line supply (IT system) When the device is operated on an ungrounded line supply (IT system), the integrated basic interference suppression modules must be deactivated by screwing out a connection clip.
Page 97 Line-side power components 4.6 Active Interface Modules Figure 4-22 Removing the connection clip to the basic interference suppression module in the Active Interface Module for frame size FI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 98 Line-side power components 4.6 Active Interface Modules Figure 4-23 Removing the connection clip to the basic interference suppression module in the Active Interface Module for frame size GI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 99 Line-side power components 4.6 Active Interface Modules Figure 4-24 Removing the connection clip to the basic interference suppression module in the Active Interface Module for frame size HI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 100 Line-side power components 4.6 Active Interface Modules Figure 4-25 Removing the connection clip to the basic interference suppression module in the Active Interface Module for frame size JI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 101 Line-side power components 4.6 Active Interface Modules NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on an ungrounded line supply (IT system) can cause significant damage to the device. •...
Page 102: Technical Data
Line-side power components 4.6 Active Interface Modules 4.6.6 Technical data Table 4- 28 Technical data for Active Interface Modules, 3 AC 380 V ... 480 V, Part 1 Article number 6SL3300– 7TE32–6AAx 7TE32–6AAx 7TE33–8AAx 7TE35–0AAx Suitable for Active Line Module 6SL3330- 7TE32-1AA3 7TE32-6AA3...
Page 103 Line-side power components 4.6 Active Interface Modules Table 4- 29 Technical data for Active Interface Modules, 3 AC 380 V ... 480 V, Part 2 Article number 6SL3300– 7TE38–4AAx 7TE38–4AAx 7TE41–4AAx 7TE41–4AAx Suitable for Active Line Module 6SL3330- 7TE36-1AA3 7TE37-5AA3 7TE41-0AA3 7TE41-2AA3 7TE38-4AA3...
Page 104 Line-side power components 4.6 Active Interface Modules Table 4- 30 Technical data for Active Interface Modules, 3 AC 500 V ... 690 V Article number 6SL3300– 7TG35–8AAx 7TG37–4AAx 7TG41–3AAx 7TG41–3AAx Suitable for Active Line Module 6SL3330- 7TG35-8AA3 7TG37-4AA3 7TG41-0AA3 7TG41-3AA3 Rated power of Active Line Module 1100 1400...
Page 105: Active Interface Modules Chassis-2
Line-side power components 4.7 Active Interface Modules Chassis-2 Active Interface Modules Chassis-2 4.7.1 Description Active Interface Modules Chassis-2 contain a Clean Power Filter. The filter structure permits operation with higher pulse frequencies, which in turn allows line harmonics to be reduced even further;...
Page 106: Safety Information
Line-side power components 4.7 Active Interface Modules Chassis-2 Active Infeed Chassis-2 An Active Line Module Chassis-2 is offered and supplied with the associated Active Interface Module Chassis-2 as a package, and is called "Active Infeed". The article numbers of the individual components (Active Interface Module Chassis-2 and Active Line Module Chassis-2) are listed in the table below: Table 4- 31 Active Infeed Chassis-2, article numbers of the individual components...
Page 107 Line-side power components 4.7 Active Interface Modules Chassis-2 WARNING High leakage currents when the protective conductor in the line feeder cable is interrupted The drive components conduct a high leakage current via the protective conductor. Touching conductive parts when the protective conductor is interrupted can result in death or serious injury.
Page 108: Interface Description
Line-side power components 4.7 Active Interface Modules Chassis-2 4.7.3 Interface description 4.7.3.1 Overview Figure 4-27 Active Interface Module Chassis-2 interface overview Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 109: Connection Example
As a consequence, the Active Interface Module Chassis-2 can be overloaded and destroyed. • Only use Siemens main contactors; the associated data can be found in Chapter "Pre- charging input circuit for Active Interface Modules Chassis-2 (Page 118)". • Wire the control and feedback of the contactors to the Active Line Module Chassis-2 to ensure a correct control sequence.
Page 110: Line/Load Connection
Line-side power components 4.7 Active Interface Modules Chassis-2 NOTICE Damage to the device due to different phase sequence in the precharging and main circuits Different phase sequences in the pre-charging and main circuits can overload and destroy the pre-charging resistors during the brief overlap period, where both contactors are simultaneously closed.
Page 111: X530 Neutral Point Grounding
Line-side power components 4.7 Active Interface Modules Chassis-2 Note Cable glands and cable holders There are two cable glands in the front cover in front of terminal X500 and on the side cover. There are cable holders for securing the cables above the transparent covers. 4.7.3.5 X530 neutral point grounding Table 4- 34...
Page 112: X609 Terminal Strip
Line-side power components 4.7 Active Interface Modules Chassis-2 4.7.3.6 X609 terminal strip Table 4- 35 X609 terminal strip Connector Terminal Designation Technical specifications PE connection External 24 V DC supply Voltage: 24 VDC (20.4 ... 28.5 V) Current consumption: Max. 0.25 A Voltage: 230 VAC (195.5 ...
Page 113: Meaning Of The Led On The Voltage Sensing Module (Vsm) In The Active Interface
Line-side power components 4.7 Active Interface Modules Chassis-2 NOTICE Device failure due to overtemperature caused by faulty wiring During operation, Active Interface Modules require a signal to terminal X609:9 and X609:10 for fan activation. If this signal is not present during operation, the fans do not rotate and the module is shut down on overtemperature.
Page 114: Dimension Drawing
Line-side power components 4.7 Active Interface Modules Chassis-2 4.7.4 Dimension drawing Dimension drawing Active Interface Module Chassis-2 The mandatory cooling clearances are indicated by the dotted line. Figure 4-30 Dimension drawing Active Interface Module Chassis-2. Rear view, side view, front view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 115: Installation
Line-side power components 4.7 Active Interface Modules Chassis-2 4.7.5 Installation The Active Interface Module Chassis-2 is secured at the top and bottom of the device using 3 M10 screws, which are screwed onto the rear mounting panel of the control cabinet. Then the Active Interface Module Chassis-2 is fastened to the mounting surface of the control cabinet using a mounting bracket.
Page 116 Line-side power components 4.7 Active Interface Modules Chassis-2 Note Tolerances for holes tapped in the rear mounting panel If the specified tolerances for the threaded holes of the rear mounting panel of the control cabinet cannot be adhered to, then compensating fastening elements should be used to facilitate screwing on the Active Interface Modules Chassis-2.
Page 117 Line-side power components 4.7 Active Interface Modules Chassis-2 • Only roll the device horizontally into the control cabinet. Never roll the device up or down an inclined ramp, as the high weight and center of gravity of the device pose a serious risk of injury. WARNING Risk of injury when rolling along an inclined ramp Serious injury can occur when rolling along an inclined ramp as a result of the high...
Page 118: Electrical Connection
Line-side power components 4.7 Active Interface Modules Chassis-2 4.7.6 Electrical connection The Active Interface Module Chassis-2 is electrically connected in accordance with the connection examples shown in section "Interface description". Operating an Active Interface Module Chassis-2 on an ungrounded supply system (IT system) When the device is operated in a non-grounded network (IT network), the integrated basic interference suppression module must be deactivated by removing a connection clip.
Page 119 Line-side power components 4.7 Active Interface Modules Chassis-2 Figure 4-35 Removing the connection clip to the basic interference suppression module in the Active Interface Module in the Chassis-2 format Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 120: Pre-Charging Input Circuit For Active Interface Modules Chassis-2
Line-side power components 4.7 Active Interface Modules Chassis-2 NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on an ungrounded line supply (IT system) can cause significant damage to the device. •...
Page 121 Line-side power components 4.7 Active Interface Modules Chassis-2 The precharging is monitored via feedback from the contactors to the Active Line Module Chassis-2. To achieve or to increase the permissible DC link capacitance, the precharging resistors must or can be connected in parallel in each phase. The specifications regarding connecting precharging resistors in parallel and the DC link capacitance are included in the technical data of the Active Line Module Chassis-2.
Page 122 Line-side power components 4.7 Active Interface Modules Chassis-2 Figure 4-37 Active Interface Module Chassis-2 pre-charging input circuit Precharging contactor The precharging contactor must be able to conduct the maximum precharging current for approx. 1 second and be able to switch ohmic-capacitive loads. To protect against overvoltage when opening, the contactor should be equipped with a varistor, corresponding to the manufacturer's recommendations.
Page 123 Line-side power components 4.7 Active Interface Modules Chassis-2 Precharging resistors The precharging resistors are used to limit the current while precharging. Table 4- 37 Technical data of the precharging resistors Category Unit 3 AC 380 ... 480 V Rated voltage 690 VAC Frequency 47 ...
Page 124 Line-side power components 4.7 Active Interface Modules Chassis-2 Fuses The pre-charging input circuit components are protected against overload using fuses. The following fuses are recommended: • For versions with one precharging resistor for each phase, 3NE1 817-0 (50 A) fuses are recommended.
Page 125: Technical Data
Line-side power components 4.7 Active Interface Modules Chassis-2 4.7.8 Technical data Table 4- 39 Technical data for Active Interface Modules, 380 V ... 480 V 3 AC Article number 6SL3301– 7TE36–4AA0 7TE41–0AA0 7TE41–4AA0 Suitable for the Active Line Module 6SL3331- 7TE35-6AA0 7TE37-5AA0 7TE41-2AA0...
Page 126 Line-side power components 4.7 Active Interface Modules Chassis-2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 127: Line Modules
Line Modules Introduction The drive line-up is connected to the power supply network via the Line Modules. Line Infeeds comprise a Line Module and the associated line connection and generate a DC voltage from the connected line voltage that is used to power the connected Motor Modules. The Line Modules and Interface Modules are suitable for direct operation on TN, IT and TT systems.
Page 128: Basic Line Modules
Line Modules 5.2 Basic Line Modules Basic Line Modules 5.2.1 Description Basic Line Modules are used for the power infeed into the DC link. They are suitable for applications in which no regenerative energy is produced, or in which the energy exchange takes place between the motor- and the generator-driven axes in the DC link.
Page 129 Line Modules 5.2 Basic Line Modules Components of the Basic Infeed A Basic Infeed comprises a Basic Line Module and an external line connection, which comprises a line filter and a line reactor. Operating principle One or more Motor Modules can be connected to the power supply network via the Basic Line Module.
Page 130: Safety Information
Line Modules 5.2 Basic Line Modules 5.2.2 Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. • Comply with the fundamental safety instructions. •...
Page 131 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been released for this purpose. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the particular application.
Page 132: Interface Description
Line Modules 5.2 Basic Line Modules 5.2.3 Interface description 5.2.3.1 Overview Figure 5-1 Basic Line Module, frame size FB Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 133 Line Modules 5.2 Basic Line Modules Figure 5-2 Basic Line Module, frame sizes GB, GD Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 134: Connection Example
Line Modules 5.2 Basic Line Modules 5.2.3.2 Connection example Figure 5-3 Connection example for Basic Line Module, frame sizes FB, GB, Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 135 Line Modules 5.2 Basic Line Modules Figure 5-4 Connection example, Basic Line Module, frame size GD NOTICE Damage to the device due to different phase sequence in the precharging and main circuits During the brief overlap period where both contactors are simultaneously closed, the precharging resistors of the Basic Line Module could be overloaded and destroyed due to different phase sequences in the precharging and main circuits.
Page 136: Line/Load Connection
Line Modules 5.2 Basic Line Modules 5.2.3.3 Line/load connection Table 5- 2 Line/load connection of the Basic Line Module Terminals Technical specifications U1, V1, W1 Voltage: 3 AC power input • 3 AC 380 V -10% (-15% < 1 min) ... 3 AC 480 V +10% •...
Page 137: X9 Terminal Strip
Line Modules 5.2 Basic Line Modules 5.2.3.4 X9 terminal strip Table 5- 3 Terminal strip X9 for Basic Line Modules, frame sizes FB, GB Terminal Signal name Technical specifications P24V External 24 V DC supply Voltage: 24 VDC (20.4 ... 28.8 V) Current consumption: Max.
Page 138 Line Modules 5.2 Basic Line Modules WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the safety isolation.
Page 139: X42 Terminal Strip
Line Modules 5.2 Basic Line Modules 5.2.3.6 X42 terminal strip Table 5- 6 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Connector Terminal Function Technical specifications P24L Voltage supply for Control Unit, Sensor Module and Terminal Module (18 to 28.8 V) maximum load current: 3 A Max.
Page 140: Meaning Of The Leds On The Control Interface Module In The Basic Line Module
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 141: Dimension Drawing
Line Modules 5.2 Basic Line Modules 5.2.4 Dimension drawing Dimension drawing, frame size FB The mandatory ventilation clearances are indicated by the dotted line. Figure 5-5 Dimension drawing, Basic Line Module, frame sizes FB, side view, front view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 142 Line Modules 5.2 Basic Line Modules Dimension drawing, frame sizes GB, GD The mandatory ventilation clearances are indicated by the dotted line. Figure 5-6 Dimension drawing, Basic Line Module, frame sizes GB, GD. Side view, rear view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 143: Electrical Connection
Line Modules 5.2 Basic Line Modules 5.2.5 Electrical connection Operating a Basic Line Module on a non-grounded line supply (IT system) When the Basic Line Module is operated on an ungrounded line supply (IT system), the integrated basic interference suppression modules must be deactivated by screwing out a connection clip.
Page 144 Line Modules 5.2 Basic Line Modules Figure 5-8 Removing the connection clip to the basic interference suppression module in the Basic Line Module, frame size FB Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 145 Line Modules 5.2 Basic Line Modules Figure 5-9 Removing the connection clip to the basic interference suppression module in the Basic Line Module, frame sizes GB, GD NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on a non-grounded line supply (IT system) can cause significant damage to the device.
Page 146 Line Modules 5.2 Basic Line Modules Adjusting the fan voltage (-T10) The power supply for the device fans (1 AC 230 V) in the Basic Line Module (-T10) is taken from the line supply using transformers. The installation position of the transformers is indicated in the interface descriptions.
Page 147: Precharging Circuit For The Basic Line Modules, Frame Size Gd
Line Modules 5.2 Basic Line Modules Table 5- 11 Line voltage assignment for the setting at the fan transformer (3 AC 500 ... 690 V) Line voltage Tap at the fan transformer (-T10) 500 V ± 10% 500 V 525 V ± 10% 525 V 575 V ±...
Page 148 Line Modules 5.2 Basic Line Modules Figure 5-11 Connection example, Basic Line Module, frame size GD Precharging contactor The precharging contactor must be able to conduct the maximum precharging current for approx. 1 second (see the technical data) - and be able to switch ohmic-capacitive loads. To protect against overvoltage when opening, the contactor should be equipped with a varistor, corresponding to the manufacturer's recommendations.
Page 149 Line Modules 5.2 Basic Line Modules Precharging resistors The precharging resistors are used to limit the current while precharging. Table 5- 12 Technical data of the precharging resistors Category Unit 3 AC 380 ... 480 V 3 AC 500 ... 690 V Rated voltage 690 VAC 690 VAC...
Page 150: Technical Data
Line Modules 5.2 Basic Line Modules Circuit breaker The circuit breaker is used to connect the Basic Line Module to the line supply. A 3WL1220 circuit breaker is recommended. The circuit breaker is controlled via terminal -X9: 3, 4 of the Basic Line Module. 5.2.7 Technical data 5.2.7.1...
Page 151 Line Modules 5.2 Basic Line Modules Article number 6SL3330– 1TE34–2AA3 1TE35–3AA3 1TE38–2AA3 1TE41–2AA3 Max. connection cross-sections - Line connection (U1, V1, W1) mm² 2 x 240 2 x 240 2 x 240 6 x 185 - DC-link connection (DCP, DCN) mm²...
Page 152 Line Modules 5.2 Basic Line Modules Table 5- 14 Technical data for Basic Line Modules, 3 AC 380 V ... 480 V, Part 2 Article number 6SL3330– 1TE41–5AA3 1TE41–8AA3 Rated output - For I (50 Hz, 400 V) n_DC - For I (50 Hz, 400 V) H_DC - For I...
Page 153 Line Modules 5.2 Basic Line Modules Article number 6SL3330– 1TE41–5AA3 1TE41–8AA3 Recommended fuse 3NE1437-2 3NE1435-2 - Number per phase (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Minimum short-circuit current 18.4 18.6 The specified power loss is the maximum value at 100% capacity utilization. The value in normal operation is lower. To achieve a UL-approved system, it is absolutely essential to use the fuse types specified in the table.
Page 154: Basic Line Modules, 500
Line Modules 5.2 Basic Line Modules 5.2.7.2 Basic Line Modules, 500 ... 690 V 3 AC Table 5- 15 Technical data for Basic Line Modules, 500 V ... 690 V 3 AC, Part 1 Article number 6SL3330– 1TG33–0AA3 1TG34–3AA3 1TG36–8AA3 1TG41–1AA3 Rated power - For I...
Page 155 Line Modules 5.2 Basic Line Modules Article number 6SL3330– 1TG33–0AA3 1TG34–3AA3 1TG36–8AA3 1TG41–1AA3 Frame size Weight Recommended fuse 3NE1230-2 3NE1333-2 3NE1436-2 3NE1334-2 - Number per phase (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Minimum short-circuit current 10.4 The specified power loss is the maximum value at 100% capacity utilization.
Page 156 Line Modules 5.2 Basic Line Modules Table 5- 16 Technical data for Basic Line Modules, 500 V ... 690 V 3 AC, Part 2 Article number 6SL3330– 1TG41–4AA3 1TG41–8AA3 Rated power - For I (50 Hz, 690 V) 1100 1500 n_DC - For I (50 Hz, 690 V)
Page 157: Overload Capability
Line Modules 5.2 Basic Line Modules Article number 6SL3330– 1TG41–4AA3 1TG41–8AA3 Recommended fuse 3NE1436-2 3NE1435-2 - Number per phase (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Minimum short-circuit current 18.6 The specified power loss is the maximum value at 100% capacity utilization. The value in normal operation is lower. To achieve a UL-approved system, it is absolutely essential to use the fuse types specified in the table.
Page 158: Smart Line Modules
Line Modules 5.3 Smart Line Modules Smart Line Modules 5.3.1 Description Smart Line Modules are infeed/regenerative feedback units. Like the Basic Line Module, they supply energy to the connected Motor Modules, but unlike the Basic Line Module, they can feed back regenerative energy. The infeed occurs over a diode jumper, while stable, line-commutated regenerative feedback takes place via IGBTs with 100% continuous energy regeneration.
Page 159 Line Modules 5.3 Smart Line Modules Components of the Smart Infeed A Smart Infeed comprises a Smart Line Module and an external line connection, which comprises bypass contactor, precharging input circuit, fuse, and line reactor. Figure 5-14 Overview of Smart Infeed Operating principle One or more Motor Modules can be connected to the power supply network via the Smart Line Module.
Page 160 Line Modules 5.3 Smart Line Modules Parallel connection of Smart Line Modules to increase power rating Up to four Smart Line Modules with the same power rating can be connected in parallel in order to increase power. The following rules must be observed when connecting Smart Line Modules in parallel: •...
Page 161: Safety Information
Line Modules 5.3 Smart Line Modules 5.3.2 Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. • Comply with the fundamental safety instructions. •...
Page 162 Line Modules 5.3 Smart Line Modules WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating with a risk for personnel through smoke development and fire. This can also result in more downtimes and reduced service lives of Line Modules. •...
Page 163 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been released for this purpose. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the particular application.
Page 164: Interface Description
Line Modules 5.3 Smart Line Modules 5.3.3 Interface description 5.3.3.1 Overview Figure 5-15 Smart Line Module, frame size GX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 165 Line Modules 5.3 Smart Line Modules Figure 5-16 Smart Line Module, frame size HX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 166 Line Modules 5.3 Smart Line Modules Figure 5-17 Smart Line Module, frame size JX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 167: Connection Example
Line Modules 5.3 Smart Line Modules 5.3.3.2 Connection example Figure 5-18 Smart Line Module wiring diagram Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 168: Line/Load Connection
Line Modules 5.3 Smart Line Modules NOTICE Damage to the device due to different phase sequence in the precharging and main circuits If the precharging and main circuits have different phase sequences, the precharging resistors could be overloaded and destroyed during the brief overlap period where both contactors are simultaneously closed.
Page 169: X9 Terminal Strip
Line Modules 5.3 Smart Line Modules 5.3.3.4 X9 terminal strip Table 5- 19 Terminal strip X9 Terminal Signal name Technical specifications P24V External 24 V DC supply Voltage: 24 VDC (20.4 ... 28.8 V) Current consumption: max. 1.7 A Bypass contactor con- 240 V AC: 8 A max.
Page 170 Line Modules 5.3 Smart Line Modules NOTICE Device failure as a result of unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Page 171: X42 Terminal Strip
Line Modules 5.3 Smart Line Modules 5.3.3.6 X42 terminal strip Table 5- 21 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Connector Terminal Function Technical specifications P24L Voltage supply for Control Unit, Sensor Module and Terminal Module (18 to 28.8 V) maximum load current: 3 A Max.
Page 172: Meaning Of The Leds On The Control Interface Module In The Smart Line Module
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 173: Dimension Drawing
Line Modules 5.3 Smart Line Modules 5.3.4 Dimension drawing Dimension drawing, frame size GX The mandatory cooling clearances are indicated by the dotted line. Figure 5-19 Dimension drawing Smart Line Module, frame size GX Front view, side view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 174 Line Modules 5.3 Smart Line Modules Dimension drawing, frame size HX The mandatory cooling clearances are indicated by the dotted line. Figure 5-20 Dimension drawing Smart Line Module, frame size HX Side view, rear view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 175 Line Modules 5.3 Smart Line Modules Dimension drawing, frame size JX The mandatory cooling clearances are indicated by the dotted line. Figure 5-21 Dimension drawing Smart Line Module, frame size JX Side view, rear view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 176: Electrical Connection
Line Modules 5.3 Smart Line Modules 5.3.5 Electrical connection Operating a Smart Line Module on a non-grounded line supply (IT system) When the device is operated on an ungrounded line supply (IT system), the integrated basic interference suppression modules must be deactivated by screwing out a connection clip. Note Warning label on the connection clip A yellow warning label is attached to each connection clip so that it is easier to find.
Page 177 Line Modules 5.3 Smart Line Modules Figure 5-23 Removing the connection clip to the basic interference suppression module in the Smart Line Module for frame size GX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 178 Line Modules 5.3 Smart Line Modules Figure 5-24 Removing the connection clip to the basic interference suppression module in the Smart Line Module for frame size HX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 179 Line Modules 5.3 Smart Line Modules Figure 5-25 Removing the connection clip to the basic interference suppression module in the Smart Line Module for frame size JX NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on a non-grounded line supply (IT system) can cause significant damage to the device.
Page 180 Line Modules 5.3 Smart Line Modules Removing the connector jumper on the VSM10 Voltage Sensing Module When operating the Smart Line Module on an ungrounded line supply (IT system), at the Voltage Sensing Module (VSM10), remove the connector jumper in terminal X530 at the lower side of the component.
Page 181 Line Modules 5.3 Smart Line Modules Figure 5-26 Setting terminals for the fan transformers (3 AC 380 ... 480 V / 3 AC 500 ... 690 V) The supply voltage assignments for making the appropriate setting on the fan transformer are indicated in the following tables (factory presetting: 480 V / 0 V or 690 V / 0 V).
Page 182: Technical Data
Line Modules 5.3 Smart Line Modules 5.3.6 Technical data 5.3.6.1 Smart Line Modules, 3 AC 380 ... 480 V Table 5- 27 Technical data for Smart Line Modules, 3 AC 380 V ... 480 V, Part 1 Article number 6SL3330– 6TE35–5AA3 6TE37–3AA3 6TE41–1AA3...
Page 183 Line Modules 5.3 Smart Line Modules Article number 6SL3330– 6TE35–5AA3 6TE37–3AA3 6TE41–1AA3 6TE41–3AA3 Dimensions - Width - Height 1420 1420 1475 1480 - Depth Frame size Weight, approx. Recommended fuse 3NE1435-2 3NE1437-2 3NE1334-2 3NE1436-2 - Number per phase (connected in parallel) - Rated current - Frame size acc.
Page 184 Line Modules 5.3 Smart Line Modules Table 5- 28 Technical data for Smart Line Modules, 3 AC 380 V ... 480 V, Part 2 Article number 6SL3330– 6TE41–7AA3 Rated output - For I (50 Hz, 400 V) n_DC - For I (50 Hz, 400 V) H_DC - For I...
Page 185 Line Modules 5.3 Smart Line Modules Article number 6SL3330– 6TE41–7AA3 Recommended fuse 3NE1448-2 - Number per phase (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Minimum short-circuit current The specified power loss is the maximum value at 100% capacity utilization. The value in normal operation is lower. To achieve a UL-approved system, it is absolutely essential to use the fuse types specified in the table.
Page 186: Smart Line Modules, 3 Ac 500
Line Modules 5.3 Smart Line Modules 5.3.6.2 Smart Line Modules, 3 AC 500 ... 690 V Table 5- 29 Technical data for Smart Line Modules, 3 AC 500 to 690 V Article number 6SL3330– 6TG35–5AA3 6TG38–8AA3 6TG41–2AA3 6TG41–7AA3 Rated power - For I (50 Hz, 690 V) 1000...
Page 187: Overload Capability
Line Modules 5.3 Smart Line Modules Article number 6SL3330– 6TG35–5AA3 6TG38–8AA3 6TG41–2AA3 6TG41–7AA3 Dimensions - Width - Height 1420 1475 1480 1480 - Depth Frame size Weight, approx. Recommended fuse 3NE1435-2 3NE1448-2 3NE1435-2 3NE1448-2 - Number per phase (connected in parallel) - Rated current - Frame size acc.
Page 188: Active Line Modules
Line Modules 5.4 Active Line Modules Active Line Modules 5.4.1 Description The self-commutating infeed / regenerative feedback units act as step-up converters and generate a stabilized DC link voltage that is 1.5x greater (factory setting) than the rated line supply voltage. In this way, the connected Motor Modules are isolated from the line voltage. This improves the dynamic response and control quality because line tolerances and fluctuations do not affect the motor voltage.
Page 189 Line Modules 5.4 Active Line Modules Active Infeed components An Active Infeed comprises an Active Interface Module and an Active Line Module. The bypass contactor is fitted in the relevant Active Interface Module on Active Infeeds which feature an Active Line Module of frame size FX or GX. The Active Interface Modules and Active Line Modules of these frame sizes have degree of protection IP20.
Page 190 Line Modules 5.4 Active Line Modules Operating principle One or more Motor Modules can be connected to the power supply network via the Active Line Module. The Active Line Module provides a constant DC link voltage for the Motor Modules. This ensures that they are not influenced by line voltage fluctuations. The regenerative feedback capability of the Active Line Module can be deactivated by parameterization.
Page 191: Safety Information
Line Modules 5.4 Active Line Modules 5.4.2 Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. • Comply with the fundamental safety instructions. •...
Page 192 Line Modules 5.4 Active Line Modules WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating with a risk for personnel through smoke development and fire. This can also result in more downtimes and reduced service lives of Line Modules. •...
Page 193 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been released for this purpose. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the particular application.
Page 194: Interface Description
Line Modules 5.4 Active Line Modules 5.4.3 Interface description 5.4.3.1 Overview Figure 5-30 Active Line Module, frame size FX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 195 Line Modules 5.4 Active Line Modules Figure 5-31 Active Line Module, frame size GX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 196 Line Modules 5.4 Active Line Modules Figure 5-32 Active Line Module, frame size HX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 197 Line Modules 5.4 Active Line Modules Figure 5-33 Active Line Module, frame size JX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 198: Connection Example
Line Modules 5.4 Active Line Modules 5.4.3.2 Connection example Figure 5-34 Active Line Module wiring diagram Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 199: Line/Load Connection
Line Modules 5.4 Active Line Modules 5.4.3.3 Line/load connection Table 5- 31 Line/load connection of the Active Line Module Terminals Technical specifications U1, V1, W1 Voltage: 3 AC power input • 3 AC 380 V -10 % (-15 % < 1 min) ... 3 AC 480 V +10 % •...
Page 200: X9 Terminal Strip
Line Modules 5.4 Active Line Modules 5.4.3.4 X9 terminal strip Table 5- 32 Terminal strip X9 Terminal Signal name Technical specifications P24V External 24 V DC supply Voltage: 24 VDC (20.4 ... 28.8 V) Current consumption: max. 1.7 A Bypass contactor control for Active Interface Module, X609:11 for Active Interface Module, X609:12 Pre-charge contactor for Active Interface Module, X609:9...
Page 201 Line Modules 5.4 Active Line Modules NOTICE Device failure as a result of unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Page 202: X42 Terminal Strip
Line Modules 5.4 Active Line Modules 5.4.3.6 X42 terminal strip Table 5- 34 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Connector Terminal Function Technical specifications P24L Voltage supply for Control Unit, Sensor Module and Terminal Module (18 to 28.8 V) maximum load current: 3 A Max.
Page 203: Meaning Of The Leds On The Control Interface Module In The Active Line Module
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 204: Dimension Drawing
Line Modules 5.4 Active Line Modules 5.4.4 Dimension drawing Dimension drawing, frame size FX The mandatory cooling clearances are indicated by the dotted line. Figure 5-35 Dimension drawing Active Line Module, frame size FX Front view, side view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 205 Line Modules 5.4 Active Line Modules Dimension drawing, frame size GX The mandatory cooling clearances are indicated by the dotted line. Figure 5-36 Dimension drawing Active Line Module, frame size GX Front view, side view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 206 Line Modules 5.4 Active Line Modules Dimension drawing, frame size HX The mandatory cooling clearances are indicated by the dotted line. Figure 5-37 Dimension drawing Active Line Module, frame size HX Side view, rear view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 207 Line Modules 5.4 Active Line Modules Dimension drawing, frame size JX The mandatory cooling clearances are indicated by the dotted line. Figure 5-38 Dimension drawing Active Line Module, frame size JX Side view, rear view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 208: Electrical Connection
Line Modules 5.4 Active Line Modules 5.4.5 Electrical connection Adjusting the fan voltage (-T10) The power supply for the device fans (1 AC 230 V) in the Active Line Module (-T10) is taken from the line supply using transformers. The locations of the transformers are indicated in the interface descriptions.
Page 209: Technical Data
Line Modules 5.4 Active Line Modules Table 5- 38 Line voltage assignment for the setting at the fan transformer (3 AC 380 ... 480 V) Line voltage Tap at the fan transformer (-T10) 380 V ± 10% 380 V 400 V ± 10% 400 V 440 V ±...
Page 210 Line Modules 5.4 Active Line Modules Article number 6SL3330– 7TE32–1AA3 7TE32–6AA3 7TE33–8AA3 7TE35–0AA3 DC link capacitance - Active Line Module µF 4200 5200 7800 9600 - Drive line-up, max. µF 41600 41600 76800 76800 Power loss - At 50 Hz 400 V - At 60 Hz 460 V Cooling air requirement 0.17...
Page 211 Line Modules 5.4 Active Line Modules Table 5- 41 Technical data for Active Line Modules, 3 AC 380 V ... 480 V, Part 2 Article number 6SL3330– 7TE36–1AA3 7TE37–5AA3 7TE38–4AA3 7TE41–0AA3 Rated output - For I (50 Hz, 400 V) n_DC - For I (50 Hz, 400 V)
Page 212 Line Modules 5.4 Active Line Modules Article number 6SL3330– 7TE36–1AA3 7TE37–5AA3 7TE38–4AA3 7TE41–0AA3 Recommended fuse 3NE1438-2 3NE1333-2 3NE1334-2 3NE1436-2 - Number per phase (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Minimum short-circuit current 10.4 The specified power loss is the maximum value at 100% capacity utilization.
Page 213 Line Modules 5.4 Active Line Modules Table 5- 42 Technical data for Active Line Modules, 3 AC 380 V ... 480 V, Part 3 Article number 6SL3330– 7TE41–2AA3 7TE41–4AA3 Rated output - For I (50 Hz, 400 V) n_DC - For I (50 Hz, 400 V) H_DC - For I...
Page 214 Line Modules 5.4 Active Line Modules Article number 6SL3330– 7TE41–2AA3 7TE41–4AA3 Recommended fuse 3NE1448-2 3NE1448-2 - Number per phase (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Minimum short-circuit current The specified power loss is the maximum value at 100% capacity utilization. The value in normal operation is lower. Total sound pressure level of Active Interface Module and Active Line Module.
Page 215: Active Line Modules, 500
Line Modules 5.4 Active Line Modules 5.4.6.2 Active Line Modules, 500 ... 690 V 3 AC Table 5- 43 Technical data for Active Line Modules, 3 AC 500 V ... 690 V Article number 6SL3330– 7TG35–8AA3 7TG37–4AA3 7TG41–0AA3 7TG41–3AA3 Rated power - For I (50 Hz, 690 V) 1100...
Page 216 Line Modules 5.4 Active Line Modules Article number 6SL3330– 7TG35–8AA3 7TG37–4AA3 7TG41–0AA3 7TG41–3AA3 Dimensions - Width - Height 1475 1480 1480 1480 - Depth Frame size Weight Recommended fuse 3NE1447-2 3NE1448-2 3NE1436-2 3NE1438-2 - Number per phase (connected in parallel) - Rated current - Frame size acc.
Page 217: Overload Capability
Line Modules 5.4 Active Line Modules 5.4.6.3 Overload capability The Active Line Modules have an overload reserve. The criterion for overload is that the Active Line Module is operated as a maximum with its base load current before and after the overload occurs (a load duration of 300 s is used as a basis here).
Page 218: Active Line Modules Chassis-2
Line Modules 5.5 Active Line Modules Chassis-2 Active Line Modules Chassis-2 5.5.1 Description The self-commutating infeed / regenerative feedback units act as step-up converters and generate a stabilized DC link voltage that is 1.5x greater (factory setting) than the rated line supply voltage.
Page 219 Line Modules 5.5 Active Line Modules Chassis-2 Active Infeed Module Chassis-2 components An Active Infeed Chassis-2 comprises an Active Interface Module Chassis-2 and an Active Line Module Chassis-2. For an Active Infeed Chassis-2 with an Active Line Module Chassis-2, the precharging input circuit (precharging contactor, precharging resistors, main contactor) must be provided separately.
Page 220 Line Modules 5.5 Active Line Modules Chassis-2 Operating principle One or more Motor Modules can be connected to the power supply network via the Active Line Module. The Active Line Module provides a constant DC link voltage for the Motor Modules.
Page 221 Activation of the band-stop filter The "Additional control" function module must be activated to enable the band-stop filter. For additional information, see "SINAMICS S120 Function Manual Drive Functions". After the band-stop filter is activated, no further settings are necessary. It can be operated using the factory parameterization.
Page 222: Safety Information
Line Modules 5.5 Active Line Modules Chassis-2 5.5.2 Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. •...
Page 223 Line Modules 5.5 Active Line Modules Chassis-2 WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating with a risk for personnel through smoke development and fire. This can also result in more downtimes and reduced service lives of Line Modules.
Page 224 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been released for this purpose. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the particular application.
Page 225: Interface Description
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3 Interface description 5.5.3.1 Overview Figure 5-43 Active Line Module Chassis-2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 226: Connection Example
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3.2 Connection example ① The DC link fuses must be provided on the plant/system side, see Chapter "Technical data (Page 245)". Figure 5-44 Connection example for Active Line Modules Chassis-2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 227: Line/Load Connection
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3.3 Line/load connection Table 5- 45 Line/load connection of Active Line Module Chassis-2 Terminals Technical specifications U1, V1, W1 Voltage: 3 AC power input • 380 V 3 AC -10% (-15% < 1 min) ... 480 V 3 AC +10% Frequency: 47 ...
Page 228: X51 Connection, Fan Power Supply
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3.4 X51 connection, fan power supply Table 5- 46 Terminal strip X51, fan power supply connection Connector Terminal Function Technical specifications Supply voltage: 3 AC 380 V … 480 V Frequency: 47 ... 63 Hz Max.
Page 229: X9 Terminal Strip
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3.5 X9 terminal strip Table 5- 47 Terminal strip X9 Connector Terminal Signal name Technical specifications Pre-charge contac- 240 V AC: 8 A max. tor control 24 VDC: max. 1 A isolated relay contact Reserved, do not use Main contactor 240 V AC: 8 A max.
Page 230 Line Modules 5.5 Active Line Modules Chassis-2 WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the safety isolation.
Page 231: X42 Terminal Strip
Line Modules 5.5 Active Line Modules Chassis-2 Note The temperature sensor connection at terminals X41:3,4 can be used for motors that are equipped with a KTY84-1C130, Pt1000 or PTC measuring sensor in the stator windings. Note Connection to terminals 1 and 2 For operation, 24 V DC must be connected to terminal 1 and ground to terminal 2.
Page 232: X46 Terminal Strip
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3.8 X46 terminal strip Table 5- 50 Terminal strip X46 Connector Terminal Function Technical specifications Reserved, do not use Reserved, do not use Reserved, do not use Reserved, do not use Reserved, do not use Reserved, do not use Max.
Page 233: X49 Terminal Block
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3.10 X49 terminal block Table 5- 52 Terminal strip X49 Connector Terminal Function Technical specifications LAMPPWR Supply voltage: 24 V DC Max. Load current: 100 mA If the power unit has a fault condition, then voltage is available at the terminals.
Page 234: Test Points For 1 Mm Test Probes
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3.12 Test points for 1 mm test probes On the connectors X41, X46, X47 and X49 you will find test points for 1 mm test probes on the sides, see ① in the following figure. Figure 5-45 Test points for 1 mm test probes Air-cooled chassis power units...
Page 235: Meaning Of The Leds On The Active Line Module
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 236: Dimension Drawing
Line Modules 5.5 Active Line Modules Chassis-2 5.5.4 Dimension drawing Dimension drawing, frame size FS2 The mandatory cooling clearances are indicated by the dotted line. Figure 5-46 Dimension drawing, Active Line Module Chassis-2, frame size FS2. Side view, front view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 237 Line Modules 5.5 Active Line Modules Chassis-2 Dimension drawing, frame size FS2+ The mandatory cooling clearances are indicated by the dotted line. Figure 5-47 Dimension drawing, Active Line Module Chassis-2, frame size FS2+. Side view, front view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 238 Line Modules 5.5 Active Line Modules Chassis-2 Dimension drawing, frame size FS4, FS4+ The mandatory cooling clearances are indicated by the dotted line. Figure 5-48 Dimension drawing, Active Line Module Chassis-2, frame size FS4, FS4+. Side view, front view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 239: Installation
Line Modules 5.5 Active Line Modules Chassis-2 5.5.5 Installation The Active Line Module Chassis-2 is secured using two M10 bolts on the top of the device, which are screwed onto the rear mounting panel of the control cabinet. Then the Active Line Module Chassis-2 is fastened to the mounting surface of the control cabinet using a mounting bracket.
Page 240 Line Modules 5.5 Active Line Modules Chassis-2 Mounting dimensions in the control cabinet Refer to the following diagrams for the mounting dimensions when installing the Active Line Module Chassis-2 in a control cabinet. Front view of the control cabinet Frame size FS2, FS2+ Frame size FS4, FS4+ ①...
Page 241 Line Modules 5.5 Active Line Modules Chassis-2 Top view of the control cabinet mounting surface ① Side panel of the control cabinet ② Rear mounting panel Figure 5-49 Installation top view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 242 Line Modules 5.5 Active Line Modules Chassis-2 Attaching the mounting bracket First, fasten the mounting bracket to the mounting surface of the control cabinet (1), then to the fastening points on the Active Line Module (2). When mounting, ensure that no additional pressure is applied to the rollers of the Active Line Module by observing the positions of the elongated holes (11 mm x 15 mm).
Page 243: Electrical Connection
Line Modules 5.5 Active Line Modules Chassis-2 5.5.6 Electrical connection Attaching the PE connections The 3 PE connections must be attached before installing the Active Line Module. The connecting busbars are included in the accessory pack. Secure each PE connection with 2 screws on the Active Line Module, torque 25 Nm. Figure 5-51 Attaching the PE connections Air-cooled chassis power units...
Page 244 Line Modules 5.5 Active Line Modules Chassis-2 Attaching the PE connections The shielding connections are used to connect the cable shields of the shielded signal cables on the Active Line Module. Attach the support plate for the shield connections at the intended position. You can break off individual parts from the 6-part support plate corresponding to your specific requirements, torque 3 Nm.
Page 245 Line Modules 5.5 Active Line Modules Chassis-2 In the delivery kit of the Active Line Module, there are 3 shield clamps for cable diameters 3 ...6 mm and 6 ...8 mm. Use the respective shielding clamps corresponding to the cables to be shielded. Attach shield clip Snap in shield clip Figure 5-53...
Page 246: Operating An Active Line Module Chassis-2 On An Ungrounded Supply (It System)
Line Modules 5.5 Active Line Modules Chassis-2 5.5.7 Operating an Active Line Module Chassis-2 on an ungrounded supply (IT system) When operating a Active Line Module Chassis-2 on an ungrounded line supply (IT line system), an isolating transformer must be connected at terminal strip X51 upstream of the fan power supply.
Page 247: Technical Data
Line Modules 5.5 Active Line Modules Chassis-2 5.5.8 Technical data 5.5.8.1 Active Line Modules Chassis-2, 380 ... 480 V 3 AC Table 5- 56 Technical data for Active Line Modules Chassis-2, 3 AC 380 ... 480 V, Part 1 Article number 6SL3331–...
Page 248 Line Modules 5.5 Active Line Modules Chassis-2 Article number 6SL3331– 7TE35–6AA0 7TE36–4AA0 7TE37–5AA0 7TE38–4AA0 Max. cable length 4) 5) (total of all motor cables and DC link) - Shielded 3900 3900 3900 3900 - Unshielded 5850 5850 5850 5850 Degree of protection IP00 IP00 IP00...
Page 249 Line Modules 5.5 Active Line Modules Chassis-2 Table 5- 57 Technical data for Active Line Modules Chassis-2, 3 AC 380 ... 480 V, Part 2 Article number 6SL3331– 7TE38–8AA0 7TE41–0AA0 7TE41–2AA0 Rated power - For I (50 Hz, 400 V) n_DC - For I (50 Hz, 400 V)
Page 250 Line Modules 5.5 Active Line Modules Chassis-2 Article number 6SL3331– 7TE38–8AA0 7TE41–0AA0 7TE41–2AA0 Recommended AC fuse acc. to IEC 3NE1435-2 3NE1436-2 3NE1448-2 - Number per phase (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Recommended DC fuse acc. to IEC 3NE3337-8 3NE3338-8 3NE3338-8...
Page 251 Line Modules 5.5 Active Line Modules Chassis-2 Table 5- 58 Technical data for Active Line Modules Chassis-2, 3 AC 380 ... 480 V, Part 3 Article number 6SL3331– 7TE41–3AA0 7TE41–4AA0 Rated power - For I (50 Hz, 400 V) n_DC - For I (50 Hz, 400 V) L_DC...
Page 252: Overload Capability
Line Modules 5.5 Active Line Modules Chassis-2 Article number 6SL3331– 7TE41–3AA0 7TE41–4AA0 Recommended AC fuse acc. to IEC 3NE1448-2 3NE1448-2 - Number per phase (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Recommended DC fuse acc. to IEC 3NE3338-8 3NC3341-1U - Number per phase (connected in parallel)
Page 253 Line Modules 5.5 Active Line Modules Chassis-2 Low overload Based on the base-load current for slight overload I , the duty cycle is 115% for 60 seconds L_DC with a duty cycle duration of 300 seconds. Figure 5-54 Low overload Duty cycle with maximum current The duty cycle with maximum current I is based on a duty cycle 150% for 5 seconds...
Page 254 Line Modules 5.5 Active Line Modules Chassis-2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 255: Motor Modules
Motor Modules Motor Modules Chassis 6.1.1 Description A Motor Module is a power unit (DC-AC inverter) that provides the power supply for the motor connected to it. Power is supplied by means of the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 256 Motor Modules 6.1 Motor Modules Chassis Operating principle Motor Modules are designed for multi-axis drive systems and are controlled by either a CU320-2 or a SIMOTION D Control Unit. Motor Modules are interconnected by means of a shared DC busbar. One or more Motor Modules are supplied with energy for the motors via the DC link.
Page 257: Safety Information
Motor Modules 6.1 Motor Modules Chassis 6.1.2 Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. • Comply with the fundamental safety instructions. •...
Page 258 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been released for this purpose. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the particular application.
Page 259: Interface Description
Motor Modules 6.1 Motor Modules Chassis 6.1.3 Interface description 6.1.3.1 Overview Figure 6-1 Motor Module, frame size FX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 260 Motor Modules 6.1 Motor Modules Chassis Figure 6-2 Motor Module, frame size GX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 261 Motor Modules 6.1 Motor Modules Chassis Figure 6-3 Motor Module, frame size HX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 262 Motor Modules 6.1 Motor Modules Chassis Figure 6-4 Motor Module, frame size JX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 263: Connection Example
Motor Modules 6.1 Motor Modules Chassis 6.1.3.2 Connection example Figure 6-5 Connection example Motor Modules Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 264: Dc Link/Motor Connection
Motor Modules 6.1 Motor Modules Chassis 6.1.3.3 DC link/motor connection Table 6- 2 DC link/motor connection of the Motor Module Terminals Technical specifications DCP, DCN Voltage: DC power input • 510 ... 720 VDC • 675 ... 1035 VDC Connections: •...
Page 265: X9 Terminal Strip
Motor Modules 6.1 Motor Modules Chassis 6.1.3.4 X9 terminal strip Table 6- 3 Terminal strip X9 Terminal Signal name Technical specifications P24V External 24 V DC supply Voltage: 24 VDC (20.4 ... 28.8 V) Current consumption: max. 1.4 A 240 V AC: 8 A max. 24 VDC: max.
Page 266: X41 Ep Terminal / Temperature Sensor Connection
Motor Modules 6.1 Motor Modules Chassis 6.1.3.6 X41 EP terminal / temperature sensor connection Table 6- 5 Terminal strip X41 Connector Terminal Function Technical specifications EP M1 (Enable Pulses) Supply voltage: 24 VDC (20.4 ... 28.8 V) Current consumption: 10 mA EP +24 V (Enable Pulses) The pulse inhibit function is only available when the "Safety Integrated Basic Functions...
Page 267: X42 Terminal Strip
Motor Modules 6.1 Motor Modules Chassis Note The temperature sensor connection can be used for motors that are equipped with a KTY84- 1C130, PT100, PT1000 or PTC measuring sensor in the stator windings. Note Function of the EP terminals The function of the EP terminals for pulse inhibit is only available if the "Safety Integrated Basic Functions via onboard terminals"...
Page 268: X46 Brake Control And Monitoring
Motor Modules 6.1 Motor Modules Chassis 6.1.3.8 X46 Brake control and monitoring Table 6- 7 Terminal strip X46 brake control and monitoring Connector Terminal Function Technical specifications BR output + Brake connection BR output - Supply voltage: 24 V DC Max.
Page 269: Meaning Of The Leds On The Control Interface Module In The Motor Module
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 270: Dimension Drawing
Motor Modules 6.1 Motor Modules Chassis 6.1.4 Dimension drawing Dimension drawing, frame size FX The mandatory cooling clearances are indicated by the dotted line. Figure 6-6 Dimension drawing Motor Module, frame size FX Front view, side view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 271 Motor Modules 6.1 Motor Modules Chassis Dimension drawing, frame size GX The mandatory cooling clearances are indicated by the dotted line. Figure 6-7 Dimension drawing Motor Module, frame size GX Front view, side view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 272 Motor Modules 6.1 Motor Modules Chassis Dimension drawing, frame size HX The mandatory cooling clearances are indicated by the dotted line. Figure 6-8 Dimension drawing Motor Module, frame size HX Side view, rear view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 273 Motor Modules 6.1 Motor Modules Chassis Dimension drawing, frame size JX The mandatory cooling clearances are indicated by the dotted line. Figure 6-9 Dimension drawing Motor Module, frame size JX Side view, rear view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 274: Electrical Connection
Motor Modules 6.1 Motor Modules Chassis 6.1.5 Electrical connection Adjusting the fan voltage (-T10) The power supply for the device fans (1 AC 230 V) in the Motor Module (-T10) is taken from the line supply using transformers. The installation position of the transformers is indicated in the interface descriptions.
Page 275: Technical Specifications
Motor Modules 6.1 Motor Modules Chassis Table 6- 11 Line voltage assignment for the setting at the fan transformer (3 AC 380 ... 480 V) Line voltage Tap at the fan transformer (-T10) 380 V ± 10% 380 V 400 V ± 10% 400 V 440 V ±...
Page 276 Motor Modules 6.1 Motor Modules Chassis Article number 6SL3320– 1TE32–1AA3 1TE32–6AA3 1TE33–1AA3 1TE33–8AA3 Rated pulse frequency - Max. pulse frequency without derating - Max. pulse frequency with derating Max. ambient temperature - Without derating ° C - With derating ° C DC-link capacitance μF 4200...
Page 277 Motor Modules 6.1 Motor Modules Chassis Table 6- 14 Technical data for Motor Modules, 510 ... 720 V DC (line voltage 380 ... 480 V 3 AC), Part 2 Article number 6SL3320– 1TE35–0AA3 1TE36–1AA3 1TE37–5AA3 1TE38–4AA3 Output current - Rated current I - Base load current I - Base load current I - For S6 operation (40%) I...
Page 278 Motor Modules 6.1 Motor Modules Chassis Article number 6SL3320– 1TE35–0AA3 1TE36–1AA3 1TE37–5AA3 1TE38–4AA3 Dimensions - Width - Height 1533 1475 1475 1475 - Depth Frame size Weight Rated power of a typical 6-pole standard induction motor based on I or I at 3 AC 400 V 50 Hz.
Page 279 Motor Modules 6.1 Motor Modules Chassis Table 6- 15 Technical data for Motor Modules, 510 ... 720 V DC (line voltage 380 ... 480 V3 AC), Part 3 Article number 6SL3320– 1TE41–0AA3 1TE41–2AA3 1TE41–4AA3 1TE41–4AS3 Output current - Rated current I 1260 1405 1330...
Page 280 Motor Modules 6.1 Motor Modules Chassis Article number 6SL3320– 1TE41–0AA3 1TE41–2AA3 1TE41–4AA3 1TE41–4AS3 Dimensions - Width - Height 1475 1475 1475 1475 - Depth Frame size Weight Rated power of a typical 6-pole standard induction motor based on I or I at 3 AC 400 V 50 Hz.
Page 281: Motor Modules, 675
Motor Modules 6.1 Motor Modules Chassis 6.1.6.2 Motor Modules, 675 ... 1035 V DC (line voltage 3 AC 500 ... 690 V) Table 6- 16 Technical data for Motor Modules, 675 ... 1035 V DC (line voltage 3 AC 500 ... 690 V), Part 1 Article number 6SL3320–...
Page 282 Motor Modules 6.1 Motor Modules Chassis Article number 6SL3320– 1TG28–5AA3 1TG31–0AA3 1TG31–2AA3 1TG31–5AA3 Motor cable length, max. - shielded - unshielded Degree of protection IP20 IP20 IP20 IP20 Dimensions - Width - Height 1400 1400 1400 1400 - Depth Frame size Weight Rated power of a typical 6-pole standard induction motor based on I or I...
Page 283 Motor Modules 6.1 Motor Modules Chassis Table 6- 17 Technical data for Motor Modules, 675 ... 1035 V DC (line voltage 3 AC 500 ... 690 V), Part 2 Article number 6SL3320– 1TG31–8AA3 1TG32–2AA3 1TG32–6AA3 1TG33–3AA3 Output current - Rated current I - Base load current I - Base load current I - Max.
Page 284 Motor Modules 6.1 Motor Modules Chassis Article number 6SL3320– 1TG31–8AA3 1TG32–2AA3 1TG32–6AA3 1TG33–3AA3 Degree of protection IP20 IP20 IP20 IP20 Dimensions - Width - Height 1533 1533 1533 1533 - Depth Frame size Weight Rated power of a typical 6-pole standard induction motor based on I or I at 3 AC 500 V or 690 V 50 Hz.
Page 285 Motor Modules 6.1 Motor Modules Chassis Table 6- 18 Technical data for Motor Modules, 675 ... 1035 V DC (line voltage 3 AC 500 ... 690 V), Part 3 Article number 6SL3320– 1TG34–1AA3 1TG34–7AA3 1TG35–8AA3 1TG37–4AA3 Output current - Rated current I - Base load current I - Base load current I - Max.
Page 286 Motor Modules 6.1 Motor Modules Chassis Article number 6SL3320– 1TG34–1AA3 1TG34–7AA3 1TG35–8AA3 1TG37–4AA3 Degree of protection IP00 IP00 IP00 IP00 Dimensions - Width - Height 1475 1475 1475 1475 - Depth Frame size Weight Rated power of a typical 6-pole standard induction motor based on I or I at 3 AC 500 V or 690 V 50 Hz.
Page 287 Motor Modules 6.1 Motor Modules Chassis Table 6- 19 Technical data for Motor Modules, 675 ... 1035 V DC (line voltage 3 AC 500 ... 690 V), Part 4 Article number 6SL3320– 1TG38–1AA3 1TG38–8AA3 1TG41–0AA3 1TG41–3AA3 Output current - Rated current I 1025 1270 - Base load current I...
Page 288: Overload Capability
Another precondition is that the Motor Module is operated at its factory-set pulse frequency at output frequencies > 10 Hz. Additional information on the overload capability is provided in the Low Voltage Configuration Manual and in the SINAMICS S120 Function Manual Drive Functions. Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 289 Motor Modules 6.1 Motor Modules Chassis Low overload The base load current for low overload (I ) is based on a load duty cycle of 110% for 60 s or 150% for 10 s. Figure 6-11 Low overload High overload The base load current for a high overload I is based on a duty cycle of 150% for 60 s or 160% for 10 s.
Page 290: Current De-Rating Depending On The Pulse Frequency
Motor Modules 6.1 Motor Modules Chassis 6.1.6.4 Current de-rating depending on the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified in the technical data for Motor Modules.
Page 291 Motor Modules 6.1 Motor Modules Chassis Note Derating factors for pulse frequencies in the range between two fixed values For pulse frequencies in the range between the specified fixed values, the relevant derating factors can be determined by linear interpolation. Maximum output frequencies achieved by increasing the pulse frequency The adjustable pulse frequencies - and therefore the output frequencies that can be achieved with the factory-set current controller clock cycles - are listed below.
Page 292: Parallel Connection Of Motor Modules
Motor Modules 6.1 Motor Modules Chassis 6.1.6.5 Parallel connection of Motor Modules The following rules must be observed when connecting Motor Modules in parallel: • Up to four identical Motor Modules can be connected in parallel. • A common Control Unit is required whenever the modules are connected in parallel. •...
Page 293 Motor Modules 6.1 Motor Modules Chassis Table 6- 23 Motor Modules, DC 510 ... 720 V (line voltage 3 AC 380 ... 480 V) Article number Type rating Output current Minimum cable length [kW] 6SL3320-1TE32-1AA3 6SL3320-1TE32-6AA3 6SL3320-1TE33-1AA3 6SL3320-1TE33-8AA3 6SL3320-1TE35-0AA3 6SL3320-1TE36-1AA3 6SL3320-1TE37-5AA3 6SL3320-1TE38-4AA3 6SL3320-1TE41-0AA3...
Page 294: Motor Modules Chassis-2
Motor Modules 6.2 Motor Modules Chassis-2 Motor Modules Chassis-2 6.2.1 Description A Motor Module is a power unit (DC-AC inverter) that provides the power supply for the motor connected to it. The power supply is realized through the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 295 Motor Modules 6.2 Motor Modules Chassis-2 Operating principle Motor Modules are designed for multi-axis drive systems and are controlled by either a CU320-2 or a SIMOTION D Control Unit. The Motor Modules are connected through a common DC busbar. One or more Motor Modules are supplied with energy for the motors via the DC link. Both synchronous and induction motors can be operated.
Page 296: Safety Information
Motor Modules 6.2 Motor Modules Chassis-2 6.2.2 Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. • Comply with the fundamental safety instructions. •...
Page 297 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been released for this purpose. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the particular application.
Page 298: Interface Description
Motor Modules 6.2 Motor Modules Chassis-2 6.2.3 Interface description 6.2.3.1 Overview Figure 6-14 Motor Module Chassis-2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 299: Connection Example
Motor Modules 6.2 Motor Modules Chassis-2 6.2.3.2 Connection example ① The DC link fuses must be provided on the plant/system side, see Chapter "Technical data (Page 317)". Figure 6-15 Connection example, Motor Modules Chassis-2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 300: Dc Link/Motor Connection
Motor Modules 6.2 Motor Modules Chassis-2 6.2.3.3 DC link/motor connection Table 6- 25 DC link / motor connection of Motor Modules Chassis-2 Terminals Technical specifications DCP, DCN Voltage: DC power input • 510 ... 720 VDC Connections: • Frame size FS2, FS2+, FS4, FS4+: d = 14 mm (M12 / 50 Nm) flat connector for busbar connec- tion When connecting using copper busbars, the same cross-sections should be used as the connecting busbars of the device itself:...
Page 301: X51 Connection, Fan Power Supply
Motor Modules 6.2 Motor Modules Chassis-2 6.2.3.4 X51 connection, fan power supply Table 6- 26 Terminal strip X51, fan power supply connection Connector Terminal Function Technical specifications Supply voltage: 3 AC 380 V … 480 V Frequency: 47 ... 63 Hz Max.
Page 302: X9 Terminal Strip
Motor Modules 6.2 Motor Modules Chassis-2 6.2.3.5 X9 terminal strip Table 6- 27 Terminal strip X9 Connector Terminal Signal name Technical specifications Pre-charge contac- 240 V AC: 8 A max. tor control 24 VDC: max. 1 A isolated relay contact Reserved, do not use Main contactor 240 V AC: 8 A max.
Page 303 Motor Modules 6.2 Motor Modules Chassis-2 WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the safety isolation.
Page 304: X42 Terminal Strip
Motor Modules 6.2 Motor Modules Chassis-2 6.2.3.7 X42 terminal strip Table 6- 29 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Connector Terminal Function Technical specifications P24L Power supply for Control Unit, Sensor Module and Terminal Module (18 ... 28.8 V) maximum load current: 3 A Max.
Page 305: X47 Contactor Feedback Signal
Motor Modules 6.2 Motor Modules Chassis-2 Note The interface is intended for connection of the Safe Brake Adapter. WARNING Fire due to overheating when the total length of the connecting cables is exceeded Excessively long connection cables on terminal strip X46 can cause components to overheat with the associated risk of fire and smoke.
Page 306: X49 Terminal Block
Motor Modules 6.2 Motor Modules Chassis-2 6.2.3.10 X49 terminal block Table 6- 32 Terminal strip X49 Connector Terminal Function Technical specifications LAMPPWR Supply voltage: 24 V DC Max. Load current: 100 mA If the power unit has a fault condition, then voltage is available at the terminals.
Page 307: Drive-Cliq Interfaces X400, X401, X402
Motor Modules 6.2 Motor Modules Chassis-2 6.2.3.11 DRIVE-CLiQ interfaces X400, X401, X402 Table 6- 33 DRIVE-CLiQ interfaces X400, X401, X402 Connector Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 308: Meaning Of The Leds On The Motor Module
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 309: Dimension Drawing
Motor Modules 6.2 Motor Modules Chassis-2 6.2.4 Dimension drawing Dimension drawing, frame size FS2 The mandatory cooling clearances are indicated by the dotted line. Figure 6-17 Dimension drawing, Motor Module Chassis-2 format, frame size FS2. Side view, front view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 310 Motor Modules 6.2 Motor Modules Chassis-2 Dimension drawing, frame size FS2+ The mandatory cooling clearances are indicated by the dotted line. Figure 6-18 Dimension drawing, Motor Module Chassis-2+, frame size FS2+. Side view, front view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 311 Motor Modules 6.2 Motor Modules Chassis-2 Dimension drawing, frame size FS4, FS4+ The mandatory cooling clearances are indicated by the dotted line. Figure 6-19 Dimension drawing, Motor Module Chassis-2 format, frame size FS4, FS4+ Side view, front view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 312: Installation
Motor Modules 6.2 Motor Modules Chassis-2 6.2.5 Installation The Motor Module Chassis-2 is secured using two M10 bolts on the top of the device, which are screwed onto the rear mounting panel of the control cabinet. Then the Motor Module Chassis-2 is fastened to the mounting surface of the control cabinet using a mounting bracket.
Page 313 Motor Modules 6.2 Motor Modules Chassis-2 Mounting dimensions in the control cabinet Refer to the following diagrams for the mounting dimensions when installing a Motor Module Chassis-2 in a control cabinet. Front view of the control cabinet Frame size FS2, FS2+ Frame size FS4, FS4+ ①...
Page 314 Motor Modules 6.2 Motor Modules Chassis-2 Top view of the control cabinet mounting surface ① Side panel of the control cabinet ② Rear mounting panel Figure 6-20 Installation top view Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 315 Motor Modules 6.2 Motor Modules Chassis-2 Attaching the mounting bracket First, fasten the mounting bracket to the mounting surface of the control cabinet (1), then to the fastening points on the Motor Module (2). When mounting, ensure that no additional pressure is applied to the rollers of the Motor Module by observing the positions of the elongated holes (11 mm x 15 mm).
Page 316: Electrical Connection
Motor Modules 6.2 Motor Modules Chassis-2 6.2.6 Electrical connection Attaching the PE connections The 3 PE connections must be attached before installing the Motor Module. The connecting busbars are included in the accessory pack. Attach each PE connection at the Motor Module using 2 screws, torque 25 Nm. Figure 6-22 Attaching the PE connections Air-cooled chassis power units...
Page 317 Motor Modules 6.2 Motor Modules Chassis-2 Attaching the PE connections The shield connections are used to connect the shields of the shielded signal cables to the Motor Module. Attach the support plate for the shield connections at the intended position. You can break off individual parts from the 6-part support plate corresponding to your specific requirements, torque 3 Nm.
Page 318 Motor Modules 6.2 Motor Modules Chassis-2 The accessory pack of the Motor Module includes 3 shield clamps for cable diameters 3 ...6 mm and 6 ...8 mm. Use the respective shielding clamps corresponding to the cables to be shielded. Attach shield clip Snap in shield clip Figure 6-24 Installed signal cable with strain relief and shielding...
Page 319: Operating A Motor Module Chassis-2 On A Non-Grounded Line Supply (It Line System)
Motor Modules 6.2 Motor Modules Chassis-2 6.2.7 Operating a Motor Module Chassis-2 on a non-grounded line supply (IT line system) When operating a Motor Module Chassis-2 on an ungrounded line supply (IT line system), an isolating transformer must be connected at terminal strip X51 upstream of the fan power supply.
Page 320 Motor Modules 6.2 Motor Modules Chassis-2 Article number 6SL3321– 1TE36–6AA0 1TE37–4AA0 1TE38–1AA0 1TE38–8AA0 Power loss, max. - at 50 Hz 400 V - at 60 Hz 460 V Cooling air requirement 0.64 0.64 0.64 0.64 Sound pressure level (1 m) at 50/60 Hz dB(A) 72.5 72.5...
Page 321 Motor Modules 6.2 Motor Modules Chassis-2 Table 6- 37 Technical data, Motor Modules Chassis-2, 510 ... 720 V DC (line voltage 3 AC 380 ... 480 V), Part 2 Article number 6SL3321– 1TE41–0AA0 1TE41–1AA0 1TE41–2AA0 1TE41–3AA0 Output current - Rated current I 1075 1200 1325...
Page 322 Motor Modules 6.2 Motor Modules Chassis-2 Article number 6SL3321– 1TE41–0AA0 1TE41–1AA0 1TE41–2AA0 1TE41–3AA0 Recommended fuse acc. to IEC 3NE3336 3NE3337-8 3NE3338-8 3NC3341-1U - Number per phase (connected in parallel) - Rated current 1000 - Frame size acc. to IEC 60269 Recommended fuses according to UL Type 3NB1/3NB2 3NB2355-...
Page 323 Motor Modules 6.2 Motor Modules Chassis-2 Table 6- 38 Technical data, Motor Modules Chassis-2, 510 ... 720 V DC (line voltage 3 AC 380 ... 480 V), Part 3 Article number 6SL3321– 1TE41–5AA0 Output current - Rated current I 1495 - Base load current I 1420 - Base load current I...
Page 324: Overload Capability
Another precondition is that the Motor Module is operated at its factory-set pulse frequency at output frequencies > 10 Hz. Additional information on the overload capability is provided in the Low Voltage Configuration Manual and in the SINAMICS S120 Function Manual Drive Functions. Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 325 Motor Modules 6.2 Motor Modules Chassis-2 Low overload The base load current for low overload (I ) is based on a load duty cycle of 110 % for 60 s. Figure 6-25 Low overload High overload The base load current for a high overload I is based on a duty cycle of 150 % for 60 s.
Page 326 Motor Modules 6.2 Motor Modules Chassis-2 S6 duty cycle The base load current for duty cycle I is based on a duty cycle of 200 % for 6 s. The duty cycle for I is valid for a pulse frequency of 2 kHz. It is also valid for a pulse frequency of 2.5 kHz, if p0290 is set = 12 (automatic pulse frequency and output current reduction for a thermal power unit overload).
Page 327: Current De-Rating Depending On The Pulse Frequency
Motor Modules 6.2 Motor Modules Chassis-2 6.2.8.3 Current de-rating depending on the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified in the technical data for Motor Modules Chassis-2.
Page 328: Parallel Connection Of Motor Modules Chassis-2
Motor Modules 6.2 Motor Modules Chassis-2 6.2.8.4 Parallel connection of Motor Modules Chassis-2 The following rules must be observed when connecting Motor Modules Chassis-2 in parallel: • Up to 6 identical Motor Modules Chassis-2 can be connected in parallel. • Parallel connection can only be implemented using one common Control Unit. For more than 4 power units, these must be distributed as symmetrically as possible between at least two DRIVE-CLiQ ports (e.g.
Page 329 Motor Modules 6.2 Motor Modules Chassis-2 Minimum cable lengths for parallel connection and connection to a motor with a single-winding system Note Minimum cable lengths The minimum cable lengths specified in the tables below must be observed when two or more Motor Modules Chassis-2 are connected in parallel and there is a connection to a motor with a single-winding system.
Page 330 Motor Modules 6.2 Motor Modules Chassis-2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 331: Dc Link Components
DC link components Braking Module 7.1.1 Description A Braking Module and an external braking resistor are required to bring drives to a controlled standstill in the event of a power failure (e.g. emergency retraction or EMERGENCY STOP category 1) or limit the DC-link voltage if the generator is operated for a short period of time, for example because there is no regenerative feedback capability into the supply network when a Basic Line Module is used.
Page 332 DC link components 7.1 Braking Module Layout The Braking Module in the chassis format is inserted in a mounting location inside the Line Module or Motor Module, whose fan force cools it. The supply voltage for the electronics is drawn from the DC link. The Braking Module is connected to the DC link by means of the busbar sets and flexible cables, which are supplied as standard.
Page 333: Safety Information
Damage through the use of non-released braking resistors Braking resistors can be damaged when using braking resistors other than those specified in this Manual. • Only use braking resistors released by Siemens. Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 334: Interface Description
DC link components 7.1 Braking Module 7.1.3 Interface description 7.1.3.1 Braking Module for frame sizes FX, FB Figure 7-2 Braking Module for Active Line Module / Motor Module, frame size FX and for Basic Line Module, frame size FB Note Common connection for the R1 and DCPA With this Braking Module, the R1 and DCPA interfaces use the same connection.
Page 335: Braking Module For Frame Sizes Gx, Gb, Gd
DC link components 7.1 Braking Module 7.1.3.2 Braking Module for frame sizes GX, GB, GD Figure 7-3 Braking Module for Smart Line Module / Active Line Module / Motor Module, frame size GX and for Basic Line Module, frame size GB, GD Note Common connection for the R1 and DCPA With this Braking Module, the R1 and DCPA interfaces use the same connection.
Page 336: Braking Module For Frame Sizes Hx, Jx
DC link components 7.1 Braking Module 7.1.3.3 Braking Module for frame sizes HX, JX Figure 7-4 Braking Module for Smart Line Module / Active Line Module / Motor Module, frame sizes HX / JX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 337: Connection Example
DC link components 7.1 Braking Module 7.1.3.4 Connection example Figure 7-5 Connection example for Braking Module 7.1.3.5 Braking resistor connection Table 7- 1 Braking resistor connection Termi- Designation Braking resistor connection R+ Braking resistor connection R- Recommended conductor cross-sections: for 25/125 kW: 35 mm , for 50/250 kW: 50 mm Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 338: X21 Digital Inputs/Outputs
The Braking Module requires a DC link voltage so that the "No fault" message can be issued correctly. Note Notes on setting You will find setting instructions for wiring the signals in the SINAMICS S120 Function Manual. Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 339: S1 Threshold Switch
DC link components 7.1 Braking Module 7.1.3.7 S1 Threshold switch The response threshold at which the Braking Module is activated and the DC-link voltage generated during braking are specified in the following table. WARNING Electric shock when the threshold switch switches Operating the threshold switch when a voltage is present can cause death or serious injury.
Page 340 DC link components 7.1 Braking Module Note "Overvoltage" fault Even when the response threshold is set to a low value, the DC-link voltage can still reach the maximum voltage value (hardware shutdown threshold), thus triggering the "Overvoltage" fault. This can occur, for example, in cases where there is too much regenerative energy for the available braking power.
Page 341: Installation
DC link components 7.1 Braking Module 7.1.4 Installation 7.1.4.1 Installing the Braking Module in an Active Line Module / Motor Module, frame size Figure 7-6 Installing the Braking Module in an Active Line Module / Motor Module, frame size FX – steps 1 - 3 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 342 DC link components 7.1 Braking Module Figure 7-7 Installing the Braking Module in an Active Line Module / Motor Module, frame size FX – steps 4 - 7 Installing the Braking Module The steps for the installation procedure are numbered in accordance with the diagrams in front of them.
Page 343 DC link components 7.1 Braking Module 4. Unscrew the three screws of the blanking plate. Remove the plate. 5. Insert the Braking Module where the cover used to be and secure it using the three screws (from step 4). 6. Attach the adapter bar to the DCNA using a nut, so that the busbar cannot be twisted. For this purpose, a small bolt is attached to the adapter bar, which must be located on the lower side of the DCNA connection.
Page 344: Installing The Braking Module In A Smart Line Module / Active Line Module / Motor Module, Frame Size Gx
DC link components 7.1 Braking Module 7.1.4.2 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size GX Figure 7-8 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size GX –...
Page 345 DC link components 7.1 Braking Module Figure 7-9 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size GX – steps 4 - 6 Installing the Braking Module The steps for the installation procedure are numbered in accordance with the diagrams in front of them.
Page 346 DC link components 7.1 Braking Module 4. Unscrew the three screws of the blanking plate. Remove the plate. 5. Insert the Braking Module where the cover used to be and secure it using the three screws (from step 4). 6. Secure the connecting cable to the DC link with two screws (Braking Module connection) and two nuts (DC-link connection).
Page 347: Installing The Braking Module In A Smart Line Module / Active Line Module / Motor Module, Frame Size Hx
DC link components 7.1 Braking Module 7.1.4.3 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size HX Figure 7-10 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size HX Installing the Braking Module The steps for the installation procedure are numbered in accordance with the diagram.
Page 348: Installing The Braking Module In A Smart Line Module / Active Line Module / Motor Module, Frame Size Jx
DC link components 7.1 Braking Module 7.1.4.4 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size JX Figure 7-11 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size JX Installing the Braking Module The steps for the installation procedure are numbered in accordance with the diagram.
Page 349: Installing The Braking Module In A Basic Line Module, Frame Size Fb
DC link components 7.1 Braking Module 7.1.4.5 Installing the Braking Module in a Basic Line Module, frame size FB Figure 7-12 Installing the Braking Module in a Basic Line Module, frame size FB Installing the Braking Module The steps for the installation procedure are numbered in accordance with the diagram. 1.
Page 350: Installing The Braking Module In A Basic Line Module, Frame Size Gb, Gd
DC link components 7.1 Braking Module Note Pay attention to the tightening torques The tightening torques specified in the table "Tightening torques for screw connections" must be observed. 7.1.4.6 Installing the Braking Module in a Basic Line Module, frame size GB, GD Figure 7-13 Installing the Braking Module in a Basic Line Module, frame size GB, GD Air-cooled chassis power units...
Page 351 DC link components 7.1 Braking Module Installing the Braking Module Note To install a frame size GX Braking Module in a frame size GB or GD Basic Line Module a cable harness set is required, which is available under Article number 6SL3366-2NG00-0AA0. The steps for the installation procedure are numbered in accordance with the diagram.
Page 352: Technical Specifications
DC link components 7.1 Braking Module 7.1.5 Technical specifications Table 7- 4 Technical data, Braking Modules, 3 AC 380 V ... 480 V Braking Module 6SL3300- 1AE31-3AA0 1AE32-5AA0 1AE32-5BA0 Suitable for installation in: Smart Line Module / Active Line Module / Motor Module, frame size HX / JX Basic Line Module, frame size...
Page 353 DC link components 7.1 Braking Module Table 7- 5 Technical data, Braking Modules, 3 AC 500 V ... 600 V Braking Module 6SL3300- 1AF31-3AA0 1AF32-5AA0 1AF32-5BA0 Suitable for installation in: Smart Line Module / Active Line Module / Motor Module, frame size HX / JX Basic Line Module, frame size GB, GD...
Page 354 DC link components 7.1 Braking Module Table 7- 6 Technical data, Braking Modules, 3 AC 660 V ... 690 V Braking Module 6SL3300- 1AH31-3AA0 1AH32-5AA0 1AH32-5BA0 Suitable for installation in: Smart Line Module / Active Line Module / Motor Module, frame size HX / JX Basic Line Module, frame size GB, GD...
Page 355: Braking Resistors
DC link components 7.2 Braking resistors Braking resistors 7.2.1 Description The excess energy of the DC link is dissipated via the braking resistor. The braking resistor is connected to a Braking Module. The braking resistor is positioned outside the cabinet or switchgear room. This enables the heat loss from the Line Modules or Motor Modules to be dissipated.
Page 356 DC link components 7.2 Braking resistors WARNING Fire due to overheating because of inadequate ventilation clearances Inadequate ventilation clearances can cause overheating with a risk for personnel through smoke development and fire. This can also result in increased failures and reduced service lives of braking resistors.
Page 357: Dimension Drawing
DC link components 7.2 Braking resistors NOTICE Damage to braking resistor due to ingress of water Water penetration may damage the braking resistor. • For outdoor installations, a hood must be provided to protect it from precipitation in accordance with degree of protection IP20. Note Braking resistor/fire alarm sensor interaction If a braking resistor is placed underneath a fire alarm sensor, then the heat produced may...
Page 358: Electrical Connection
DC link components 7.2 Braking resistors Figure 7-15 Dimension drawing braking resistor 50 kW/250 kW 7.2.4 Electrical connection Recommended cable cross-sections: • For 25/125 kW: 35 mm² • For 50/250 kW: 50 mm² Thermostatic switch A thermostatic switch is installed to protect the braking resistor against overload. Its floating contacts must be integrated in the fault chain on the line side.
Page 359: Technical Data
DC link components 7.2 Braking resistors 7.2.5 Technical data Table 7- 8 Technical data, braking resistors, 380 V ... 480 V 3 AC Article number Unit 6SL3000-1BE31-3AA0 6SL3000-1BE32-5AA0 (rated power) (peak power) Max. current Resistance Ω 4.4 (± 7.5 %) 2.2 (±...
Page 360 DC link components 7.2 Braking resistors Duty cycle Figure 7-16 Duty cycle for braking resistors Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 361: Motor-Side Power Components
Motor-side power components Sine-wave filter 8.1.1 Description If a sine-wave filter is connected to the output of the Motor Module, the voltage between the motor terminals is virtually sinusoidal. This reduces the voltage load on the motor windings and prevents motor noise that would be induced by the pulse frequency. Sine-wave filters are available up to a converter type power rating of 250 kW (without consideration for derating).
Page 362: Safety Information
Damage to the Motor Module by using components that have not been released When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use sine-wave filters that SIEMENS has released for SINAMICS. Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 363 Motor-side power components 8.1 Sine-wave filter NOTICE Risk of damaging sine-wave filter by exceeding the maximum output frequency The maximum permissible output frequency when sine-wave filters are used is 150 Hz. The sine-wave filter can be damaged if the output frequency is exceeded. •...
Page 364: Dimension Drawing
Motor-side power components 8.1 Sine-wave filter 8.1.3 Dimension drawing Figure 8-2 Dimension drawing, sine-wave filter Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 365: Technical Data
Motor-side power components 8.1 Sine-wave filter Table 8- 1 Dimensions of the sine-wave filter (all values in mm) 6SL3000- 2CE32-3AA0 2CE32-8AA0 2CE33-3AA0 2CE34-1AA0 The lengths n1, n2 and n3 correspond to the drill hole spacing 8.1.4 Technical data Table 8- 2 Technical data of sine-wave filters 380 V ...
Page 366: Motor Reactors
Motor-side power components 8.2 Motor reactors Motor reactors 8.2.1 Description Motor reactors reduce the voltage stress on the motor windings by reducing the voltage gradients at the motor terminals that occur when motors are fed from drive converters. At the same time, the capacitive charge/discharge currents that also occur on the output of the Motor Module when long motor cables are used are reduced.
Page 367 Motor-side power components 8.2 Motor reactors Article No. of the Type Output current for a Maximum pulse frequency when Motor Module rating pulse frequency of 1.25 using a motor reactor 6SL3320-... [kW] kHz [A] Line voltage 3 AC 500 ... 690 V 1TG28-5AA3 2.5 kHz 1TG31-0AA3...
Page 368: Safety Information
When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use motor reactors that SIEMENS has released for SINAMICS. NOTICE Risk of damaging the motor reactor by exceeding the maximum output frequency The maximum permissible output frequency when a motor reactor is used is 150 Hz.
Page 369 Motor-side power components 8.2 Motor reactors NOTICE Damage to the motor reactor if the maximum pulse frequency is exceeded The maximum permissible pulse frequency when a motor reactor is used is 2.5 kHz or 4 kHz. The motor reactor can be damaged if the pulse frequency is exceeded. •...
Page 370: Dimension Drawing
Motor-side power components 8.2 Motor reactors 8.2.3 Dimension drawing Figure 8-3 Dimension drawing, motor reactor Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 371 Motor-side power components 8.2 Motor reactors Table 8- 6 Dimensions of motor reactors, 3 AC 380 V ... 480 V, Part 1 (all specifications in mm) 6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE33-8AA0 2BE35-0AA0 Connection type Type 1 Type 1 Type 1 Type 1 Type 2 12.5...
Page 372 Motor-side power components 8.2 Motor reactors Table 8- 8 Dimensions of motor reactors, 3 AC 500 V ... 690 V, Part 1 (all specifications in mm) 6SL3000- 2AH31-0AA0 2AH31-5AA0 2AH31-8AA0 2AH32-4AA0 2AH32-6AA0 Connection type Type 1 Type 1 Type 1 Type 1 Type 1 12.5...
Page 373 Motor-side power components 8.2 Motor reactors Table 8- 10 Dimensions of motor reactors, 3 AC 500 V ... 690 V, Part 3 (all specifications in mm) 6SL3000- 2AH41-0AA0 2AH41-1AA0 2AH41-3AA0 Connection type Type 1 Type 1 Type 1 79.5 94.5 94.5 Lengths n1 and n2 correspond to the distance between holes Air-cooled chassis power units...
Page 374: Technical Data
Motor-side power components 8.2 Motor reactors 8.2.4 Technical data Table 8- 11 Technical data of motor reactors, 3 AC 380 V ... 480 V, Part 1 Article number 6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE33-8AA0 Suitable for Motor Module 6SL3320- 1TE32-1AA3 1TE32-6AA3 1TE33-1AA3 1TE33-8AA3 Type rating of the Motor Module...
Page 375 Motor-side power components 8.2 Motor reactors Table 8- 13 Technical data of motor reactors, 3 AC 380 ... 480 V, Part 3 Article number 6SL3000- 2AE41-0AA0 2AE41-4AA0 2AE41-4AA0 2AE41-4AA0 Suitable for Motor Module 6SL3320- 1TE41-0AA3 1TE41-2AA3 1TE41-4AA3 1TE41-4AS3 Type rating of the Motor Module Rated current 1405 1405...
Page 376 Motor-side power components 8.2 Motor reactors Table 8- 15 Technical data of motor reactors, 3 AC 500 ... 690 V, Part 1 Article number 6SL3000- 2AH31-0AA0 2AH31-0AA0 2AH31-5AA0 2AH31-5AA0 Suitable for Motor Module 6SL3320- 1TG28-5AA3 1TG31-0AA3 1TG31-2AA3 1TG31-5AA3 Type rating of the Motor Module Rated current Power loss - at 50 Hz...
Page 377 Motor-side power components 8.2 Motor reactors Table 8- 17 Technical data of motor reactors, 3 AC 500 ... 690 V, Part 3 Article number 6SL3000- 2AH34-5AA0 2AH34-7AA0 2AH35-8AA0 2AH38-1AA0 Suitable for Motor Module 6SL3320- 1TG34-1AA3 1TG34-7AA3 1TG35-8AA3 1TG37-4AA3 Type rating of the Motor Module Rated current Power loss - at 50 Hz...
Page 378: Dv/Dt Filter Plus Voltage Peak Limiter
Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter dv/dt filter plus Voltage Peak Limiter 8.3.1 Description The dV/dt filter plus voltage peak limiter comprises two components: The dV/dt reactor and the voltage-limiting network (voltage peak limiter) which cuts of the voltage peaks and returns energy to the DC link.
Page 379 Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter Table 8- 20 Max. pulse frequency when a dV/dt filter is used in devices with a rated pulse frequency of 2 kHz Article No. of the Type Output current for a Max.
Page 380: Safety Information
Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter Table 8- 22 Max. pulse frequency when a dv/dt filter is used in units with a rated pulse frequency of 2.5 kHz Article No. of the Type Output current for a Max.
Page 381 When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use dV/dt filters that SIEMENS has released for operation with SINAMICS. NOTICE Damage to the dV/dt filter by exceeding the maximum output frequency The maximum permissible output frequency when using a dv/dt filter is 150 Hz.
Page 382 Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter NOTICE Damage to the dV/dt filter if a motor is not connected dV/dt filters which are operated without a motor being connected can be damaged or destroyed. • Never operate a dV/dt filter connected to the Motor Module without a connected motor. Note Cable lengths Keep the connecting cables to the Motor Module as short as possible (max.
Page 383: Interface Description
Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter 8.3.3 Interface description Figure 8-4 Interface overview, voltage peak limiter, type 1 Figure 8-5 Interface overview, voltage peak limiter, type 2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 384 Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter Figure 8-6 Interface overview, voltage peak limiter, type 3 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 385: Connecting The Dv/Dt Filter Plus Voltage Peak Limiter
Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter 8.3.4 Connecting the dv/dt filter plus Voltage Peak Limiter Figure 8-7 Connecting a dV/dt filter plus voltage peak limiter for versions with one dV/dt reactor Figure 8-8 Connecting a dV/dt filter plus voltage peak limiter for versions with two dV/dt reactors Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 386 Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter Figure 8-9 Connecting a dv/dt filter with Voltage Peak Limiter for versions with two dv/dt reactors to a Motor Module Chassis-2 Cable cross-sections Table 8- 23 Cable cross-sections for connections between the dV/dt filter plus voltage peak limiter and Motor Module dv/dt filter plus Voltage Connection to the DC link...
Page 387 Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter Table 8- 24 Cable cross-sections for connections between the dv/dt filter plus Voltage Peak Limiter and Motor Module Chassis-2 dv/dt filter plus Voltage Connection to the DC link Connection between dv/dt reactor Peak Limiter (DCP / DCN) and Voltage Peak Limiter...
Page 388: Dimension Drawing, Dv/Dt Reactor
Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter 8.3.5 Dimension drawing, dv/dt reactor Figure 8-10 Dimension drawing, dV/dt reactor Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 389 Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter Table 8- 25 Dimensions of dV/dt reactor, 380 V ... 480 V 3 AC (all dimensions in mm) 6SL3000- 2DE32-6CA0 2DE35-0CA0 2DE38-4CA0 2DE41-4DA0 10.5 x 14 14 x 18 14 x 18 14 x 18 152.5 152.5...
Page 390 Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter Table 8- 27 Dimensions of dV/dt reactor, 500 V ... 690 V 3 AC, part 2 (all dimensions in mm) 6SL3000- 2DH35-8CA0 2DH38-1DA0 2DH41-3DA0 14 x 18 14 x 18 14 x 18 152.5 hmax...
Page 391: Dimension Drawing Of The Voltage Peak Limiter
Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter 8.3.6 Dimension drawing of the Voltage Peak Limiter Figure 8-11 Dimension drawing of the voltage peak limiter, type 1 Figure 8-12 Dimension drawing of the voltage peak limiter, type 2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 392 Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter Figure 8-13 Dimension drawing of the voltage peak limiter, type 3 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 393 Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter Table 8- 28 Assigning voltage peak limiter to dimension drawings Voltage peak limiter Dimension drawing type Line voltage 3 AC 380 ... 480 V 6SL3000-2DE32-6BA0 Type 1 6SL3000-2DE35-0BA0 Type 2 6SL3000-2DE38-4BA0 Type 3 6SL3000-2DE41-4BA0...
Page 394: Technical Data
Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter 8.3.7 Technical data Table 8- 29 Technical data of the dv/dt filter plus voltage peak limiter, 3 AC 380 ... 480 V, Part 1 Article number 6SL3000- 2DE32-6AA0 2DE35-0AA0 2DE38-4AA0 2DE41-4AA0 Suitable for Motor Module 6SL3320-...
Page 395 Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter Table 8- 30 Technical data of the dv/dt filter plus voltage peak limiter, 3 AC 380 ... 480 V, Part 2 Article number 6SL3000- 2DE38-4AA0 2DE41-4AA0 Matching Motor Module 6SL3321- 1TE36-6AA0 1TE37-4AA0 / 1TE38-1AA0 Chassis-2...
Page 396 Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter Table 8- 31 Technical data of the dv/dt filter plus voltage peak limiter, 3 AC 500 ... 690 V, Part 1 Article number 6SL3000- 2DH31-0AA0 2DH31-5AA0 2DH32-2AA0 2DH33-3AA0 Suitable for Motor Module 6SL3320- 1TG28-5AA3 1TG31-2AA3...
Page 397 Motor-side power components 8.3 dv/dt filter plus Voltage Peak Limiter Table 8- 32 Technical data of the dv/dt filter plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 2 Article number 6SL3000- 2DH34-1AA0 2DH35-8AA0 2DH38-1AA0 2DH41-3AA0 Suitable for Motor Module 6SL3320- 1TG34-1AA3 1TG34-7AA3...
Page 398: Dv/Dt Filter Compact Plus Voltage Peak Limiter
Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter dv/dt filter compact plus Voltage Peak Limiter 8.4.1 Description The dV/dt filter compact plus voltage peak limiter comprises two components: The dV/dt reactor and the voltage-limiting network (voltage peak limiter) which cuts off the voltage peaks and feeds back the energy into the DC link.
Page 399 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter Table 8- 33 Max. pulse frequency when a dV/dt filter compact plus voltage peak limiter is used in units with a rated pulse frequency of 2 kHz Article No. of the Type rating Output current for a Max.
Page 400: Safety Information
Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter Table 8- 35 Max. pulse frequency when a dv/dt filter compact plus Voltage Peak Limiter is used in units with a rated pulse frequency of 2.5 kHz Article No. of the Type rating Output current for a Max.
Page 401 When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use a dV/dt filter compact that SIEMENS has released for operation with SINAMICS. NOTICE Damage to the dV/dt filter compact by exceeding the maximum output frequency The maximum permissible output frequency when a dv/dt filter compact is used is 150 Hz.
Page 402 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter NOTICE Damage to the dV/dt filter compact by exceeding the maximum pulse frequency The maximum permissible pulse frequency when a dv/dt filter compact is used is 2.5 kHz or 4 kHz.
Page 403: Interface Description
Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter 8.4.3 Interface description Figure 8-14 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 1 Figure 8-15 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 404 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter Figure 8-16 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 3 Figure 8-17 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 4 dv/dt reactor Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 405: Connecting The Dv/Dt Filter Compact Plus Voltage Peak Limiter
Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter Figure 8-18 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 4 Voltage Peak Limiter 8.4.4 Connecting the dv/dt filter compact plus Voltage Peak Limiter Figure 8-19 Connecting the dV/dt filter compact plus voltage peak limiter - integrated unit Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 406 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter Figure 8-20 Connecting the dV/dt filter compact plus voltage peak limiter - separate components Figure 8-21 Connecting the dv/dt filter compact plus Voltage Peak Limiter to a Motor Module Chassis-2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 407 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter Cable cross-sections In a dV/dt filter with separate voltage peak limiter (type 4), the connections between dV/dt reactor and voltage peak limiter are already installed on the voltage peak limiter. Table 8- 36 Cable cross-sections for connections between a dV/dt filter and Motor Module dV/dt filter compact plus...
Page 408: Dimension Drawing For Dv/Dt Filter Compact Plus Voltage Peak Limiter
Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter 8.4.5 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter dV/dt filter compact plus voltage peak limiter, type 1 Figure 8-22 Dimension drawing for dV/dt filter compact plus voltage peak limiter, type 1 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 409 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter dV/dt filter compact plus voltage peak limiter, type 2 Figure 8-23 Dimension drawing for dV/dt filter compact plus voltage peak limiter, type 2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 410 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter dV/dt filter compact plus voltage peak limiter, type 3 Figure 8-24 Dimension drawing for dV/dt filter compact plus voltage peak limiter, type 3 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 411 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter dV/dt filter compact plus voltage peak limiter, type 4 Figure 8-25 Dimension drawing for dV/dt filter compact plus voltage peak limiter, type 4 dV/dt reactor Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 412 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter Figure 8-26 Dimension drawing for dV/dt filter compact plus voltage peak limiter, type 4 Voltage peak limiter Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 413: Technical Data
Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter Table 8- 38 Assignment of dV/dt filters compact plus voltage peak limiter to the dimension drawings dV/dt filter compact plus voltage peak limiter Dimension drawing type Line voltage 3 AC 380 ... 480 V 6SL3000-2DE32-6EA0 Type 1 6SL3000-2DE35-0EA0...
Page 414 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter Table 8- 40 Technical data of the dV/dt filter compact plus voltage peak limiter, 380 V ... 480 V 3 AC, Part 2 Article number 6SL3000- 2DE41-4EA0 Suitable for Motor Module 6SL3320- 1TE41-0AA3 (560 kW) (unit rating)
Page 415 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter Table 8- 41 Technical data of the dv/dt filter compact plus voltage peak limiter, 380 V ... 480 V 3 AC, Part 3 Article number 6SL3000- 2DE38-4EA0 Matching Motor Module 6SL3321- 1TE36-6AA0 (315 kW) Chassis-2 (type rating)
Page 416 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter Table 8- 42 Technical data of the du/dt filter compact plus voltage peak limiter, 3 AC 380 ... 480 V, Part 4 Article number 6SL3000- 2DE41-4EA0 Matching Motor Module 6SL3321- 1TE37-4AA0 (355 kW) Chassis-2 (type rating)
Page 417 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter Table 8- 43 Technical data of the dV/dt filter compact plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 1 Article number 6SL3000- 2DG31-0EA0 2DG31-5EA0 2DG32-2EA0 Suitable for Motor Module 6SL3320- 1TG28-5AA3 (75 kW)
Page 418 Motor-side power components 8.4 dv/dt filter compact plus Voltage Peak Limiter Table 8- 45 Technical data of the dV/dt filter compact plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 3 Article number 6SL3000- 2DG38-1EA0 2DG41-3EA0 Suitable for Motor Module 6SL3320- 1TG37-4AA3 (710 kW) 1TG38-8AA3 (900 kW)
Page 419: Cabinet Design And Emc
9.1.1 General The modular concept of SINAMICS S120 chassis units allows a wide range of potential device combinations. For this reason, it is impossible to describe each individual combination. This section instead aims to provide some basic information and general rules on the basis of which special device combinations can be configured to ensure electromagnetic compatibility and adequate cooling –...
Page 420 Cabinet design and EMC 9.1 Information NOTICE Limiting of overvoltages On systems with a grounded phase conductor and a line voltage >600 VAC, line-side components should be installed to limit overvoltages to overvoltage category II according to IEC 61800-5-1. Note Protection against the spread of fire The converter may be operated only in closed housings or in higher-level control cabinets with protective covers that are closed, and when all of the protective devices are used.
Page 421 Cabinet design and EMC 9.1 Information Maximum cable lengths Table 9- 1 Maximum cable lengths Type Maximum length [m] 24 VDC power cables 24 V signal cables Power cable between the Motor Module and motor 300 (shielded) 450 (unshielded) when using two motor reactors in series 525 (shielded) 787 (unshielded) Power cable between the Motor Module Chassis-2 and motor...
Page 422: Directives
NOTICE Device failure caused by overloading of devices and components If the guidelines for installing SINAMICS S120 Chassis devices are not observed, this can significantly reduce the service life of the components This can result in premature device and component failure.
Page 423 Cabinet design and EMC 9.3 Cabinet air conditioning You must take into account the following specifications when using a SINAMICS S120 Chassis drive line-up: • Ventilation clearance • Cabling • Air guidance Table 9- 4 Ventilation clearances for the components...
Page 424: Ventilation
9.3.2 Ventilation The SINAMICS S120 Chassis devices are forced-ventilated by means of integrated fans. To ensure an adequate air supply, suitably large openings for the inlet intake (e.g. ventilation slots in the cabinet door) and discharged air (e.g. by means of a roof canopy) must be provided.
Page 425 Cabinet design and EMC 9.3 Cabinet air conditioning Figure 9-1 Air guidance for Active Interface Module, frame sizes FI, GI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 426 Cabinet design and EMC 9.3 Cabinet air conditioning Figure 9-2 Air guidance for Active Interface Module, frame sizes HI, JI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 427 Cabinet design and EMC 9.3 Cabinet air conditioning Figure 9-3 Air guidance for Active Interface Module Chassis-2, frame sizes FS2, FS4, FS4+ Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 428 Cabinet design and EMC 9.3 Cabinet air conditioning Figure 9-4 Air guidance for Smart Line Module, Active Line Module, Motor Module, frame sizes FX, Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 429 Cabinet design and EMC 9.3 Cabinet air conditioning Figure 9-5 Air guidance for Smart Line Module, Active Line Module, Motor Module, frame sizes HX, Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 430 Cabinet design and EMC 9.3 Cabinet air conditioning Figure 9-6 Air guidance for Basic Line Module, frame sizes FB, GB, GD Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 431 Cabinet design and EMC 9.3 Cabinet air conditioning Figure 9-7 Air guidance for Active Line Module Chassis-2, Motor Module Chassis-2, frame size FS2, FS2+, FS4, FS4+ Devices must not be operated in an "air short-circuit", since this can damage equipment or cause it to fail.
Page 432 Cabinet design and EMC 9.3 Cabinet air conditioning Due to the flow of air within the cabinet, the device fan draws in pre-heated air. This heats up the components considerably and the fan does not function effectively. NOTICE Device failure due to air short-circuit in the control cabinet Short-circuits in the cooling air circuit as a result of unsuitable air guidance can result in overheating in the electrical cabinet and in turn failure of devices.
Page 433 Cabinet design and EMC 9.3 Cabinet air conditioning If dirt filters are used, the specified opening cross-sections and the filter areas must be adjusted upwards. NOTICE Device failure due to overheating as a result of contaminated dirt filters Contaminated filter mats cause the device to overheat and fail. •...
Page 434 Cabinet design and EMC 9.3 Cabinet air conditioning Table 9- 5 Volume flow rate, opening cross-sections Active Interface Modules Article number 6SL3300- 7TE32-6AA0 7TE33-8AA0 7TE38-4AA0 7TE35-0AA0 7TE41-4AA0 7TG35-8AA0 7TG37-4AA0 7TG41-3AA0 Cooling air [m³/s] 0.24 0.47 requirement Min. opening cross-section in cabinet inlet [m²] 0.25...
Page 435 Cabinet design and EMC 9.3 Cabinet air conditioning Active Line Modules Article number 6SL3330- 7TE32-1AA3 7TE32-6AA3 7TE33-8AA3 7TE36-1AA3 7TE41-0AA3 7TE35-0AA3 7TE37-5AA3 7TE41-2AA3 7TE38-4AA3 7TE41-4AA3 7TG37-4AA3 7TG41-0AA3 7TG41-3AA3 Cooling air [m³/s] 0.17 0.23 0.36 0.78 1.08 requirement Min. opening cross-section in cabinet inlet [m²] 0.19...
Page 436: Control Cabinet Installation For Devices In The Chassis-2 Format
Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Motor Modules Chassis-2 Article number 6SL3321- 1TE36-6AA0 1TE37-4AA0 1TE38-1AA0 1TE38-8AA0 1TE41-0AA0 1TE41-1AA0 1TE41-2AA0 1TE41-3AA0 1TE41-5AA0 Cooling air [m³/s] 0.64 requirement Min. opening cross-section in cabinet inlet outlet [m²] 0.38...
Page 437 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Figure 9-8 Mounting aid for Active Line Modules Chassis-2 and Motor Modules Chassis-2 Article number of the mounting aid The article number of the mounting aid is 6SL3766-1CH02-0AA0. Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 438: Installing The Devices In A Rittal Vx25 Control Cabinet
Models of the individual parts are also available in the "DT Configurator", see "DT Configurator (https://www.siemens.com/dt-configurator)". The following data applies for creating the base plate: •...
Page 439 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format The following data applies for creating the mounting plate for a 600 mm wide control cabinet: • All punch geometry dimensions, where a tolerance is not specified, must have a tolerance of ±0.15;...
Page 440 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Dimension drawings of the spare parts Figure 9-9 Base plate for a Rittal VX25 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 441 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Figure 9-10 Mounting plate for a 400 mm wide Rittal VX25 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 442 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Figure 9-11 Mounting plate for a 600 mm wide Rittal VX25 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 443 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Installing the individual parts Figure 9-12 Mounting the individual parts in a 400 mm wide Rittal VX25 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 444 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Figure 9-13 Mounting the individual parts in a 600 mm wide Rittal VX25 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 445: Installing An Active Interface Modules Chassis-2
Models of the individual parts are also available in the "DT Configurator", see "DT Configurator (https://www.siemens.com/dt-configurator)". The following data applies for creating the console. • All punch geometry dimensions, where a tolerance is not specified, must have a tolerance of ±0.3;...
Page 446 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Dimension drawings of the spare parts Figure 9-14 Console for a Rittal VX25 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 447 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Figure 9-15 Mounting plate for a Rittal VX25 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 448 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Installing the individual parts Figure 9-16 Mounting the individual parts in a 600 mm wide Rittal VX25 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 449: Installing The Devices In A Rittal Ts8 Control Cabinet
Models of the individual parts are also available in the "DT Configurator", see "DT Configurator (https://www.siemens.com/dt-configurator)". The following data applies for creating the base plate: •...
Page 450 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format The following data applies for creating the mounting plate for a 600 mm wide control cabinet: • All punch geometry dimensions, where a tolerance is not specified, must have a tolerance of ±0.15;...
Page 451 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Dimension drawings of the spare parts Figure 9-17 Baseplate for a Rittal TS8 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 452 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Figure 9-18 Mounting plate for a 400 mm wide Rittal TS8 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 453 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Figure 9-19 Mounting plate for a 600 mm wide Rittal TS8 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 454 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Installing the individual parts Figure 9-20 Installing the individual parts in a 400 mm wide Rittal TS8 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 455 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Figure 9-21 Installing the individual parts in a 600 mm wide Rittal TS8 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 456: Installing An Active Interface Modules Chassis-2
Models of the individual parts are also available in the "DT Configurator", see "DT Configurator (https://www.siemens.com/dt-configurator)". The following data applies for creating the console. • All punch geometry dimensions, where a tolerance is not specified, must have a tolerance of ±0.3;...
Page 457 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Dimension drawings of the spare parts Figure 9-22 Console for a Rittal TS8 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 458 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Figure 9-23 Mounting plate for a Rittal TS8 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 459 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Installing the individual parts Figure 9-24 Installing the individual parts in a 600 mm wide Rittal TS8 control cabinet Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 460 Cabinet design and EMC 9.4 Control cabinet installation for devices in the Chassis-2 format Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 461: Maintenance And Servicing
Maintenance and Servicing 10.1 Chapter content This chapter provides information on the following: • Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the components. • Exchanging device components when the unit is serviced •...
Page 462: Maintenance
The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.
Page 463: Maintenance
Maintenance and Servicing 10.3 Maintenance 10.3 Maintenance Servicing involves activities and procedures for maintaining and restoring the specified condition of the devices. Required tools The following tools are required for replacing components: • Standard set of tools with screwdrivers, screw wrenches, socket wrenches, etc. •...
Page 464: Installation Device
Maintenance and Servicing 10.3 Maintenance 10.3.1 Installation device Description The installation device is used for installing and removing the power blocks for the Basic Line Modules, Smart Line Modules, Active Line Modules, and Motor Modules in chassis format. The mounting equipment cannot be used for Motor Modules Chassis-2. It is used as a mounting aid and is placed in front of and secured to the module.
Page 465: Using Crane Lifting Lugs To Transport Power Blocks
Maintenance and Servicing 10.3 Maintenance 10.3.2 Using crane lifting lugs to transport power blocks Crane lifting lugs The power blocks are fitted with crane lifting lugs for transportation on a lifting harness in the context of replacement. The positions of the crane lifting lugs are illustrated by arrows in the figures below. NOTICE Damage to the device due to improper transport Improper transport can cause mechanical loads on the power block housing or the busbars,...
Page 466 Maintenance and Servicing 10.3 Maintenance Figure 10-3 Crane lifting lugs on HX, JX power block Note Crane lifting lugs on HX, JX power block On HX and JX power blocks, the front crane lifting lug is located behind the busbar. Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 467 Maintenance and Servicing 10.3 Maintenance Figure 10-4 Crane lifting lugs on power block frame size GB, GD Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 468 Maintenance and Servicing 10.3 Maintenance Crane lifting lugs for Active Interface Modules Chassis-2 Active Interface Modules Chassis-2 are fitted with crane lifting lugs for transport using a lifting harness to facilitate replacement. Figure 10-5 Crane lifting lugs for Active Interface Modules Chassis-2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 469 Maintenance and Servicing 10.3 Maintenance Crane lifting lugs for Active Line Module and Motor Modules Chassis-2 Active Line Modules and Motor Modules Chassis-2 are fitted with crane lifting lugs for transport using a lifting harness to facilitate replacement. The crane eyelet on the side of the line or motor connections (front view on the right side) is also used to secure the device when tilting it onto its side if this should be required during replacement.
Page 470: Replacing Components
Maintenance and Servicing 10.4 Replacing components 10.4 Replacing components 10.4.1 Safety information WARNING Improper transport and installation of devices and components Serious injury or even death and substantial material damage can occur if the devices are not transported or installed properly. •...
Page 471: Replacing The Power Block, Active Line Module, And Motor Module, Frame Size Fx
Maintenance and Servicing 10.4 Replacing components 10.4.3 Replacing the power block, Active Line Module, and Motor Module, frame size FX Replacing the power block Figure 10-7 Replacing the power block, Active Line Module, and Motor Module (type FX) Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 472 Maintenance and Servicing 10.4 Replacing components Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access to the power block • Remove the front cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 473 Maintenance and Servicing 10.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure. The fiber-optic cable plugs must be remounted at their original slot.
Page 474: Replacing The Power Block, Smart Line Module, Active Line Module, And Motor Module, Frame Size Gx
Maintenance and Servicing 10.4 Replacing components 10.4.4 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size GX Replacing the power block Figure 10-8 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size GX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 475 Maintenance and Servicing 10.4 Replacing components Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access to the power block • Remove the front cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 476 Maintenance and Servicing 10.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure. The fiber-optic cable plugs must be remounted at their original slot.
Page 477: Replacing The Power Block, Smart Line Module, Active Line Module, And Motor Module, Frame Size Hx
Maintenance and Servicing 10.4 Replacing components 10.4.5 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX Replacing the left-hand power block Figure 10-9 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - left power block Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 478 Maintenance and Servicing 10.4 Replacing components Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access to the power block • Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 479 Maintenance and Servicing 10.4 Replacing components Replacing the right-hand power block Figure 10-10 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 480 Maintenance and Servicing 10.4 Replacing components Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access to the power block • Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 481 Maintenance and Servicing 10.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure. The fiber-optic cable plugs must be remounted at their original slot.
Page 482: Replacing The Power Block, Smart Line Module, Active Line Module, And Motor Module, Frame Size Jx
Maintenance and Servicing 10.4 Replacing components 10.4.6 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size JX Replacing the power block Figure 10-11 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size JX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 483 Maintenance and Servicing 10.4 Replacing components Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access to the power block • Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 484: Replacing The Power Block, Basic Line Module, Frame Size Fb
Maintenance and Servicing 10.4 Replacing components 10.4.7 Replacing the power block, Basic Line Module, frame size FB Replacing the power block Figure 10-12 Replacing the power block, Basic Line Module, frame size FB Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 485 Maintenance and Servicing 10.4 Replacing components Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access to the power block • Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 486 Maintenance and Servicing 10.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure. Note Connection clip for the basic interference suppression module The connection clip for the basic interference suppression module is mounted on the spare...
Page 487: Replacing The Power Block, Basic Line Module Gb, Gd
Maintenance and Servicing 10.4 Replacing components 10.4.8 Replacing the power block, Basic Line Module GB, GD Replacing the power block Figure 10-13 Replacing the power block, Basic Line Module, frame sizes GB, GD Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 488 Maintenance and Servicing 10.4 Replacing components Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access to the power block • Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 489 Maintenance and Servicing 10.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure. Note Connection clip for the basic interference suppression module The connection clip for the basic interference suppression module is mounted on the spare...
Page 490: Replacing The Control Interface Module, Active Line Module And Motor Module, Frame Size Fx
Maintenance and Servicing 10.4 Replacing components 10.4.9 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size FX Replacing the Control Interface Module Figure 10-14 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size FX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 491 Maintenance and Servicing 10.4 Replacing components Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access • Remove the front cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 492: Replacing The Control Interface Module, Smart Line Module, Active Line Module, And Motor Module, Frame Size Gx
Maintenance and Servicing 10.4 Replacing components 10.4.10 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size GX Replacing the Control Interface Module Figure 10-15 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size GX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 493 Maintenance and Servicing 10.4 Replacing components Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access • Remove the front cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 494: Replacing The Control Interface Module, Smart Line Module, Active Line Module, And Motor Module, Frame Size Hx
Maintenance and Servicing 10.4 Replacing components 10.4.11 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size HX Replacing the Control Interface Module Figure 10-16 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size HX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 495 Maintenance and Servicing 10.4 Replacing components Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access • Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 496: Replacing The Control Interface Module, Smart Line Module, Active Line Module, And Motor Module, Frame Size Jx
Maintenance and Servicing 10.4 Replacing components 10.4.12 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size JX Replacing the Control Interface Module Figure 10-17 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size JX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 497 Maintenance and Servicing 10.4 Replacing components Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access • Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 498: Replacing The Control Interface Module, Active Line Module And Motor Module Chassis-2, Frame Size Fs2, Fs2+, Fs4, Fs4
Maintenance and Servicing 10.4 Replacing components 10.4.13 Replacing the Control Interface Module, Active Line Module and Motor Module Chassis-2, frame size FS2, FS2+, FS4, FS4+ Replacing the Control Interface Module Figure 10-18 Replacing Control Interface Module, Active Line Module and Motor Module Chassis-2, frame size FS2, FS2+, FS4, FS4+ Part 1 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 499 Maintenance and Servicing 10.4 Replacing components Figure 10-19 Replacing Control Interface Module, Active Line Module and Motor Module Chassis-2, frame size FS2, FS2+, FS4, FS4+ Part 2 Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access •...
Page 500 Maintenance and Servicing 10.4 Replacing components Removal The removal step numbering corresponds to the numbers in the diagrams. 1. Open the service flap for the Control Interface Module (2 screws). 2. Withdraw the plug connectors for the current transformers X431 - X433 (3 plug connectors).
Page 501 Maintenance and Servicing 10.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Tightening torque for the retaining screws of the Control Interface Module (M6 x 16, item ⑨): 6 Nm. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 502: Replacing The Control Interface Module, Basic Line Module, Frame Size Fb
Maintenance and Servicing 10.4 Replacing components 10.4.14 Replacing the Control Interface Module, Basic Line Module, frame size FB Replacing the Control Interface Module Figure 10-20 Replacing the Control Interface Module, Basic Line Module, frame size FB Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 503 Maintenance and Servicing 10.4 Replacing components Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access • Remove the front cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 504: Replacing The Control Interface Module, Basic Line Module, Frame Size Gb, Gd
Maintenance and Servicing 10.4 Replacing components 10.4.15 Replacing the Control Interface Module, Basic Line Module, frame size GB, Replacing the Control Interface Module Figure 10-21 Replacing the Control Interface Module, Basic Line Module, frame sizes GB, GD Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 505 Maintenance and Servicing 10.4 Replacing components Preparatory steps • Disconnect the drive line-up from the power supply • Allow unimpeded access • Remove the front cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 506: Replacing The Fan, Smart Line Module, Active Line Module, And Motor Module, Frame Sizes Fx, Gx
Maintenance and Servicing 10.4 Replacing components 10.4.16 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame sizes FX, GX Replacing the fan Figure 10-22 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame sizes FX, GX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 507 Maintenance and Servicing 10.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 508: Replacing The Fan, Smart Line Module, Active Line Module, And Motor Module, Frame Size Hx
Maintenance and Servicing 10.4 Replacing components 10.4.17 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size HX Replacing the fan (left-hand power block) Figure 10-23 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size HX - left power block Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 509 Maintenance and Servicing 10.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 510 Maintenance and Servicing 10.4 Replacing components Replacing the fan (right-hand power block) Figure 10-24 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 511 Maintenance and Servicing 10.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 512: Replacing The Fan, Smart Line Module, Active Line Module, And Motor Module, Frame Size Jx
Maintenance and Servicing 10.4 Replacing components 10.4.18 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size JX Replacing the fan Figure 10-25 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 513 Maintenance and Servicing 10.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 514: Replacing The Fan, Active Line Module And Motor Module Chassis-2, Frame Size Fs2, Fs2+, Fs4, Fs4
Maintenance and Servicing 10.4 Replacing components 10.4.19 Replacing the fan, Active Line Module and Motor Module Chassis-2, frame size FS2, FS2+, FS4, FS4+ Replacing the fan Figure 10-26 Replacing the fan, Active Line Module and Motor Module Chassis-2, frame size FS2, FS2+, FS4, FS4+ Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 515 Maintenance and Servicing 10.4 Replacing components Description The fan does not operate continuously, but only when required; it is monitored in operation. The expected remaining operating time of the fan can be read-out from parameter p0277 "Heat sink fan wear counter". 500 hours before reaching the maximum operating duration, Alarm A30042 "Power unit: Fan has reached the maximum operating hours"...
Page 516 Maintenance and Servicing 10.4 Replacing components Installation steps NOTICE Checking the contacts of the new fan assembly to ensure that they are not damaged A damaged plug connector of the new fan assembly can damage the mating contacts when inserting the assembly into the housing. •...
Page 517: Replacing The Electronic Fan, Active Line Modules And Motor Module Chassis-2, Frame Sizes Fs2, Fs2+, Fs4, Fs4
Maintenance and Servicing 10.4 Replacing components 10.4.20 Replacing the electronic fan, Active Line Modules and Motor Module Chassis-2, frame sizes FS2, FS2+, FS4, FS4+ Replacing the electronic fan Figure 10-27 Replacing the electronic fan, Active Line Modules and Motor Module Chassis-2, frame sizes FS2, FS2+, FS4, FS4+, Part 1 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 518 Maintenance and Servicing 10.4 Replacing components Replacing the electronic fan, Active Line Modules and Motor Module Chassis-2, frame sizes FS2, FS2+, FS4 Figure 10-28 Replacing the electronic fan, Active Line Modules and Motor Module Chassis-2, frame sizes FS2, FS2+, FS4, Part 2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 519 Maintenance and Servicing 10.4 Replacing components Replacing the electronic fan, Active Line Modules and Motor Module Chassis-2, frame size FS4+ Figure 10-29 Replacing the electronic fan, Active Line Modules and Motor Module Chassis-2, frame size FS4+, Part 2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 520 Maintenance and Servicing 10.4 Replacing components Description The service life of the electronic fan is designed for the typical service life of the device itself - it doesn't operate continuously, but only when required. The electronic fan is monitored in operation.
Page 521: Replacing The Fan, Active Interface Module, Frame Size Fi
Maintenance and Servicing 10.4 Replacing components 10.4.21 Replacing the fan, Active Interface Module, frame size FI Replacing the fan Figure 10-30 Replacing the fan, Active Interface Module, frame size FI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 522 Maintenance and Servicing 10.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 523: Replacing The Fan, Active Interface Module, Frame Size Gi
Maintenance and Servicing 10.4 Replacing components 10.4.22 Replacing the fan, Active Interface Module, frame size GI Replacing the fan Figure 10-31 Replacing the fan, Active Interface Module, frame size GI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 524 Maintenance and Servicing 10.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 525: Replacing The Fan, Active Interface Module, Frame Size Hi
Maintenance and Servicing 10.4 Replacing components 10.4.23 Replacing the fan, Active Interface Module, frame size HI Replacing the fan Figure 10-32 Replacing the fan, Active Interface Module, frame size HI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 526 Maintenance and Servicing 10.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 527: Replacing The Fan, Active Interface Module, Frame Size Ji
Maintenance and Servicing 10.4 Replacing components 10.4.24 Replacing the fan, Active Interface Module, frame size JI Replacing the fan Figure 10-33 Replacing the fan, Active Interface Module, frame size JI Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 528 Maintenance and Servicing 10.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 529: Replacing The Fan, Active Interface Module Chassis-2
Maintenance and Servicing 10.4 Replacing components 10.4.25 Replacing the fan, Active Interface Module Chassis-2 Replacing the fan Figure 10-34 Replacing the fan, Active Interface Module Chassis-2 Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 530 Maintenance and Servicing 10.4 Replacing components Description The typical service life of the device fan is 40,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and may therefore deviate from this value. The fan must be replaced in good time to ensure that the device is available.
Page 531: Replacing The Fan, Basic Line Module, Frame Sizes Fb, Gb, Gd
Maintenance and Servicing 10.4 Replacing components 10.4.26 Replacing the fan, Basic Line Module, frame sizes FB, GB, GD Replacing the fan Figure 10-35 Replacing the fan, Basic Line Module, frame sizes FB, GB and GD Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 532 Maintenance and Servicing 10.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 533: Replacing The Dc Fuses, Smart Line Module, Active Line Module, And Motor Module, Frame Size Hx
Maintenance and Servicing 10.4 Replacing components 10.4.27 Replacing the DC fuses, Smart Line Module, Active Line Module, and Motor Module, frame size HX Replacing the DC fuses Figure 10-36 Replacing the DC fuses, Smart Line Module, Active Line Module, and Motor Module, frame size HX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 534 Maintenance and Servicing 10.4 Replacing components Description The DC fuses are installed in a fuse insert. To replace the fuses, the fuse insert be removed. NOTICE Device failure after a DC fuse trips The neighboring DC fuses may also become damaged if a DC fuse trips. Failure to replace all fuses at the same time can cause the device to fail.
Page 535 Maintenance and Servicing 10.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Pay attention to the tightening torques The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 536: Replacing The Dc Fuses, Smart Line Module, Active Line Module, And Motor Module, Frame Size Jx
Maintenance and Servicing 10.4 Replacing components 10.4.28 Replacing the DC fuses, Smart Line Module, Active Line Module, and Motor Module, frame size JX Replacing the DC fuses Figure 10-37 Replacing the DC fuses, Smart Line Module, Active Line Module, and Motor Module, frame size JX Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 537 Maintenance and Servicing 10.4 Replacing components Description The DC fuses are installed in a fuse insert. To replace the fuses, the fuse insert be removed. NOTICE Device failure after a DC fuse trips The neighboring DC fuses may also become damaged if a DC fuse trips. Failure to replace all fuses at the same time can cause the device to fail.
Page 538: Replacement Of The Fan Fuses
Maintenance and Servicing 10.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Pay attention to the tightening torques The tightening torques specified in the table "Tightening torques for screw connections" must be observed. 10.4.29 Replacement of the fan fuses Basic Line Modules, Smart Line Modules, Active Line Modules and Motor Modules of the Chassis design contain fan fuses (-F10/-F11), which can be replaced in the event of failure.
Page 539: Long Time Storage Of Replacement Parts
Maintenance and Servicing 10.5 Long time storage of replacement parts 10.5 Long time storage of replacement parts 10.5.1 Storing fans for devices in the Chassis-2 format When replacement fans are stored, the fan bearings are subject to an aging process. This can result in a higher level of wear and in turn, premature fan failure.
Page 540: Forming The Dc Link Capacitors
Maintenance and Servicing 10.6 Forming the DC link capacitors 10.6 Forming the DC link capacitors Description If the Basic Line Module, Smart Line Module, Active Line Module, and Motor Module have not been used for more than two years, the DC-link capacitors must be reformed. If this is not carried out, the units could be damaged when the DC-link voltage is connected under load.
Page 541 Maintenance and Servicing 10.6 Forming the DC link capacitors Date of manufacture The date of manufacture can be determined as follows: Table 10- 2 Production year and month Character Year of manufacture Character Month of manufacture 2010 1 ... 9 January to September 2011 October...
Page 542 Maintenance and Servicing 10.6 Forming the DC link capacitors • Six incandescent lamps 230 V / 100 W for a line voltage of 3 AC 500 to 690 V, where two incandescent lamps must be connected in series in each supply phase. Alternatively, use three resistors of 1 kΩ...
Page 543 Maintenance and Servicing 10.6 Forming the DC link capacitors Forming circuit for Motor Modules Figure 10-40 Forming circuit for Motor Modules Procedure • It is not permissible that the device being formed receives a power-on command (e.g. from the keyboard, BOP20 or terminal block). •...
Page 544: Recycling And Disposal
Maintenance and Servicing 10.7 Recycling and disposal 10.7 Recycling and disposal For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of old electrical and electronic devices and dispose of the device in accordance with the regulations in your country. Air-cooled chassis power units Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3...
Page 545: Appendix
Appendix Cable lugs Cable lugs The cable connections on the devices are designed for cable lugs according to DIN 46234 or DIN 46235. For connection of alternative cable lugs, the maximum dimensions are listed in the table below. These cable lugs are not to exceed these dimensions, as mechanical fastening and adherence to the voltage distances is not guaranteed otherwise.
Page 546 Appendix A.1 Cable lugs Attaching 2 cable lugs per phase The cable lugs can be attached as shown in the following diagram if 2 cable lugs must be connected at each phase connection. Figure A-2 2 cable lugs per connection Cable lugs for devices of the Chassis-2 design The cable connections for the line or motor connection to the Active Line Modules and Motor Modules of the Chassis-2 design are designed for M12 cable lugs according to the following...
Page 547: List Of Abbreviations
Appendix A.2 List of abbreviations List of abbreviations Note The following list of abbreviations includes all abbreviations and their meanings used in the entire SINAMICS family of drives. Abbreviation Derivation of abbreviation Meaning A… Alarm Alarm Alternating Current Alternating current Analog Digital Converter Analog digital converter Analog Input...
Page 548 Appendix A.2 List of abbreviations Abbreviation Derivation of abbreviation Meaning Computerized Numerical Control Computerized numerical control Connector Output Connector output CO/BO Connector Output/Binector Output Connector output/binector output COB-ID CAN Object-Identification CAN object identification Certificate of License Certificate of License Common contact of a change-over relay Common contact of a change-over relay COMM Commissioning...
Page 549 Appendix A.2 List of abbreviations Abbreviation Derivation of abbreviation Meaning EtherNet/IP EtherNet Industrial Protocol (real-time Ethernet) ELCB Earth Leakage Circuit Breaker Residual current operated circuit breaker Earth Leakage Protection Ground-fault monitoring Electromagnetic Compatibility Electromagnetic compatibility Electromotive Force Electromotive force Elektromotorische Kraft Electromotive force Elektromagnetische Verträglichkeit Electromagnetic compatibility...
Page 550 Appendix A.2 List of abbreviations Abbreviation Derivation of abbreviation Meaning Hydraulic Module Hydraulic Module Human Machine Interface Human Machine Interface High-Threshold Logic Logic with high interference threshold Hardware Hardware i. V. In Vorbereitung Under development: This property is currently not available Input/Output Input/output Inter-Integrated Circuit...
Page 551 Appendix A.2 List of abbreviations Abbreviation Derivation of abbreviation Meaning Manual Data Input Manual data input Motor Data Set Motor data set MLFB Maschinenlesbare Fabrikatebezeichnung Machine-readable product code Motor Module Motor Module Man-Machine Communication Man-machine communication Micro Memory Card Micro memory card Most Significant Bit Most significant bit Motor-Side Converter...
Page 552 Appendix A.2 List of abbreviations Abbreviation Derivation of abbreviation Meaning Protective Earth Protective ground PELV Protective Extra Low Voltage Protective extra low voltage Probability of dangerous failure per hour Probability of dangerous failure per hour Programmiergerät Programming device Proportional Integral Proportional integral Proportional Integral Differential Proportional integral differential...
Page 553 Safe stop Safety Integrated Safety Integrated Safety Info Channel Safety Info Channel Safety Integrity Level Safety Integrity Level SITOP Siemens power supply system Safely-Limited Acceleration Safely limited acceleration Smart Line Module Smart Line Module Safely-Limited Position Safely Limited Position Safely-Limited Speed...
Page 554 Appendix A.2 List of abbreviations Abbreviation Derivation of abbreviation Meaning Secure Sockets Layer Encryption protocol for secure data transfer (new TLS) Safe Speed Monitor Safe feedback from speed monitor SINAMICS Support Package SINAMICS support package Safe Torque Off Safe torque off Steuerwort Control word Terminal Board...
Page 555: Index
Index " "Siemens Industry Online Support" app, 12 Cabinet design and EMC, 417 Cable lugs, 543, 544 2 cable lugs per phase, 544 Back-to-back, 544 Cleaning, 460 Active Infeed, 217 Connection Active Infeed Chassis-2, 104 dV/dt filter compact plus voltage peak limiter, 403...
Page 556 Index Dimension drawing Active Interface Modules, 90 Active Interface Modules Chassis-2, 112 Active Interface Module Chassis-2, replacement, 527 Active Line Modules, 202 Frame size FI, replacement, 519 Active Line Modules Chassis-2, 234 Frame size FS2, bearings, 537 Basic Line Modules, 139 Frame size FS2, replacing, 512 Braking resistors, 355 Frame size FS2+, replacing, 512...
Page 557 Index Basic Line Modules, 130 Minimum cable length, 290 Braking Module, 332 Parallel connection, 290 dv/dt filter, 381 Motor Modules Chassis-2, 292 dv/dt filter compact plus Voltage Peak Limiter, 401 Dimension drawing, 307 Smart Line Modules, 162 Installation, 310 IT system, 94, 116, 141, 174, 244, 317 Minimum cable length, 327 Parallel connection, 326 PE connections, 314...
Page 558 Fan, frame size FS2+, 512 Line filters for Smart Line Modules, 55 Fan, frame size FS4, 512 Maintenance and servicing, 459 Fan, frame size FS4+, 512 Siemens Industry Online Support Replacing App, 12 Control Interface Module, frame size FB, 500 Sine-wave filter, 359...
Page 559 Index Active Interface Modules Chassis-2, 123 Active Line Modules, 207 Active Line Modules Chassis-2, 245 Basic Line Modules, 148 Braking Modules, 350 Braking resistors, 357 Derating factors, 39 dV/dt filter compact plus voltage peak limiter, 411 dv/dt filter plus Voltage Peak Limiter, 392, 393 General technical data, 36 Line filters for Active Line Modules, 61 Line filters for Basic Line Modules, 53...

Siemens SINAMICS S120 Manual

1 Introduction

2 Fundamental Safety Instructions

3 System Overview

4 Line-Side Power Components

5 Line Modules

6 Motor Modules

600 DC Link Components

8 Motor-Side Power Components

9 Cabinet Design and EMC

10 Maintenance and Servicing

Quick Links

Related Manuals for Siemens SINAMICS S120

Summary of Contents for Siemens SINAMICS S120