Siemens Sinamics S120 Getting Started

Siemens Sinamics S120 Getting Started

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Summary of Contents for Siemens Sinamics S120

  • Page 3 ___________________ STARTER Getting Started Preface ___________________ Fundamental safety instructions SINAMICS S120 drive ___________________ SINAMICS system ___________________ Overview S120 STARTER Getting Started ___________________ Hardware components ___________________ Creating a drive object Getting Started ___________________ Configuring the drive object ___________________ Commissioning a drive...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5: Preface

    Siemens' content, and adapt it for your own machine documentation. Training At the following address (http://www.siemens.com/sitrain), you can find information about SITRAIN (Siemens training on products, systems and solutions for automation and drives). FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support (https://support.industry.siemens.com/cs/de/en/ps/faq).
  • Page 6 SINUMERIK 840D sl Type 1B • Equipment for Machine Tools (Catalog NC 62) Installation/assembly SINAMICS S120 Manual for Control Units and Additional System Components • SINAMICS S120 Manual for Booksize Power Units • SINAMICS S120 Manual for Booksize Power Units C/D Type •...
  • Page 7 Preface Usage phase Document/tool Maintenance/servicing SINAMICS S120 Commissioning Manual with STARTER • SINAMICS S120/S150 List Manual • SINAMICS S120 Commissioning Manual with Startdrive • References SINAMICS S120/S150 List Manual • available as of Startdrive V14 release Target group This documentation is intended for machine manufacturers, commissioning engineers, and service personnel who use the SINAMICS drive system.
  • Page 8 Relevant directives and standards You can obtain an up-to-date list of currently certified components on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact person.
  • Page 9: Starter Getting Started Getting Started, (Gs1) 07/2016, 6Sl3097-4Ag00-0Bp4

    SINAMICS S devices showing the test symbols fulfil the EMC requirements for Australia and New Zealand. Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Not relevant standards China Compulsory Certification SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification (CCC).
  • Page 10 This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. STARTER Getting Started Getting Started, (GS1) 07/2016, 6SL3097-4AG00-0BP4...
  • Page 11 Preface Ground symbols Table 2 Symbols Symbol Meaning Connection for protective conductor (PE) Ground (e.g. M 24 V) Connection for function potential bonding Notation The following notation and abbreviations are used in this documentation: Notation for faults and alarms (examples): Fault 12345 •...
  • Page 12 SINAMICS S120 drive system. The document offers a brief guide to commissioning a sample project with a simple SINAMICS S120 drive train. By following the instructions in this document, a beginner will need only a few minutes to engineer and configure the sample project and start up the motor.
  • Page 13: Table Of Contents

    SINAMICS S120 drive system ....................... 25 Overview............................... 27 Hardware components .......................... 29 Components of the example configuration ................29 System data of the SINAMICS S120 training case ..............30 Wiring the components ......................32 Creating a drive object .......................... 33 Overview ..........................33 Setting the communication interfaces ..................
  • Page 14 Table of contents STARTER Getting Started Getting Started, (GS1) 07/2016, 6SL3097-4AG00-0BP4...
  • Page 15: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical devices when you are qualified for this job. •...
  • Page 16 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components;...
  • Page 17 Fundamental safety instructions 1.1 General safety instructions NOTICE Material damage due to loose power connections Insufficient tightening torques or vibrations can result in loose electrical connections. This can result in damage due to fire, device defects or malfunctions. • Tighten all power connections with the specified tightening torques, e.g. line supply connection, motor connection, DC link connections.
  • Page 18 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life due to fire if overheating occurs because of insufficient ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems.
  • Page 19 Fundamental safety instructions 1.1 General safety instructions Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions, you must observe the safety notices in the Safety Integrated manuals. WARNING Danger to life or malfunctions of the machine as a result of incorrect or changed parameterization As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death.
  • Page 20: Safety Instructions For Electromagnetic Fields (Emf)

    Fundamental safety instructions 1.2 Safety instructions for electromagnetic fields (EMF) Safety instructions for electromagnetic fields (EMF) WARNING Danger to life from electromagnetic fields Electromagnetic fields (EMF) are generated by the operation of electrical power equipment such as transformers, converters or motors. People with pacemakers or implants are at a special risk in the immediate vicinity of these devices/systems.
  • Page 21: Handling Electrostatic Sensitive Devices (Esd)

    Fundamental safety instructions 1.3 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.
  • Page 22: Industrial Security

    Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.
  • Page 23 Fundamental safety instructions 1.4 Industrial security WARNING Danger to life due to software manipulation when using exchangeable storage media Storing files onto exchangeable storage media amounts to an increased risk of infection, e.g. with viruses and malware. As a result of incorrect parameterization, machines can malfunction, which in turn can lead to injuries or death.
  • Page 24: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
  • Page 25: Sinamics S120 Drive System

    SINAMICS S120 drive system Modular system for sophisticated drive tasks SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and is, therefore, designed as a modular system. Users can choose from many different harmonized components and functions to create a solution that best meets their requirements.
  • Page 26 SINAMICS S120 drive system System overview The SINAMICS S120 drive system consists of a variety of different modules. It is constructed of infeeds, filters, motor power units, modules for additional functions, Control Units plus standard and special versions of rotating and linear motors.
  • Page 27: Overview

    Overview This manual provides instructions on how to commission a simple SINAMICS S120 drive based on a sample project. To create a sample project the following points are explained: 1. Which hardware components do you need for the sample project? 2.
  • Page 28 Overview STARTER Getting Started Getting Started, (GS1) 07/2016, 6SL3097-4AG00-0BP4...
  • Page 29: Hardware Components

    Hardware components Components of the example configuration The following components are contained within the example configuration: ● CU320-2 DP from firmware version 4.5 with integrated Ethernet interface ● Smart Line Module (supply module) ● Line filter ● Double Motor Module ●...
  • Page 30: System Data Of The Sinamics S120 Training Case

    Hardware components 4.2 System data of the SINAMICS S120 training case System data of the SINAMICS S120 training case The example configuration is performed on a SINAMICS S120 training case. Image 4-1 Training case The following technical data applies to the training case used:...
  • Page 31 Hardware components 4.2 System data of the SINAMICS S120 training case Technical data Degree of protection in accordance with DIN VDE IP20 0470 Part 1/ EN 60529/IEC 529 Supply voltage 1 AC 230 V/50 Hz • Via power supply adapter 1 AC 115 V •...
  • Page 32: Wiring The Components

    Hardware components 4.3 Wiring the components Wiring the components The components of this example are assembled and wired into the SINAMICS training case. No changes to this wiring are permitted. For the purpose of commissioning this project example, it is not permissible to connect other components or drive loads to the motor. Image 4-2 Wiring principle Note...
  • Page 33: Creating A Drive Object

    For data exchange between the programming device (PG/PC) and the Control Unit (CU), an Ethernet interface is used in the example, which is integrated into each SINAMICS S120 device. With PROFIBUS or PROFINET interfaces, commissioning happens in a similar way.
  • Page 34: Setting The Communication Interfaces

    Creating a drive object 5.2 Setting the communication interfaces Setting the communication interfaces 5.2.1 Setting up the Ethernet interface For the commissioning, the programming device (PG/PC) can be connected to the Control Unit via an Ethernet interface. However, the communications interface of the programming device must first be set up.
  • Page 35: Calling Starter

    Creating a drive object 5.2 Setting the communication interfaces 7. Set the IP address of the access interface of the PG/PC to the Control Unit to 169.254.11.1 and the subnet mask to 255.255.0.0. Image 5-1 Example: IPv4 address of the PG/PC 8.
  • Page 36: Assigning The Ethernet Interface In Starter

    Creating a drive object 5.2 Setting the communication interfaces 5.2.3 Assigning the Ethernet interface in STARTER Assigning the communication interface 1. In STARTER, go through the menu items "Tools > Set PG/PC interface...". The "Set PG/PC interface" window opens: Image 5-2 Creating an access point 2.
  • Page 37 Creating a drive object 5.2 Setting the communication interfaces 3. If the desired adapter is in the list, continue as described in point 6. If the required adapter is not included in the list, you must add the appropriate entry. To do so, click on the "Selection..."...
  • Page 38: Creating A Drive Project

    Creating a drive object 5.3 Creating a drive project Creating a drive project In STARTER, the project wizard will guide you through all the steps necessary to create and set up a new drive project. Procedure 1. In STARTER, click on the menu items "Project > New with Wizard." The start window of the project wizard is opened.
  • Page 39 Creating a drive object 5.3 Creating a drive project 4. Click on "Continue >". In step 2, the project wizard opens the "Set PG/PC interface" window. Image 5-6 Setting the PG/PC Interface 5. In this window, you can check the settings of the communication interface made in the previous chapter, i.e.
  • Page 40 Creating a drive object 5.3 Creating a drive project 6. Click on "Continue >". The project wizard continues to step 4 to display a summary of your project settings. Image 5-8 Summary 7. Click on button "Complete". The project wizard closes the window. In the project navigator, the found drive unit "S120_CU320_2_DP"...
  • Page 41: Configuring The Drive Object

    Configuring the drive object Configuring the drive unit In the example configuration, the "S120_CU320_2_DP" drive unit is configured for operation in the online mode. Through automatic configuration, the drive is initially switched to the "Factory settings" state and then provided with a standard configuration. Procedure 1.
  • Page 42 (the training case), but which are missing in the newly created project in STARTER (see Chapter Special issues with the SINAMICS S120 training case (Page 46) and Chapter Commissioning a drive (Page 49)).
  • Page 43 Configuring the drive object 6.1 Configuring the drive unit 4. Double-click on option "Automatic configuration" in the project navigator. The following window opens: Image 6-3 Automatic configuration is prepared 5. Start the automatic configuration of the drive unit by clicking on the "Configure" button. The programming device (PG/PC) searches the DRIVE-CLiQ bus for connected objects.
  • Page 44 Configuring the drive object 6.1 Configuring the drive unit 7. Click on button "Create". The automatic configuration process commences. When the process has been completed, a window with the message "Automatic configuration is complete" opens. Image 6-5 Automatic configuration, stay online Note The above message appears because two drives are integrated in the training case.
  • Page 45: Configuring The Motor Module

    Configuring the drive object 6.2 Configuring the Motor Module Configuring the Motor Module The Control Unit has detected the connected Motor Module and the SMI motor during the automatic configuration process. The device data have been transferred to the Control Unit. The Control Unit has automatically entered the correct device data into the parameters required to operate the components.
  • Page 46: Special Issues With The Sinamics S120 Training Case

    6.3 Special issues with the SINAMICS S120 training case Special issues with the SINAMICS S120 training case If you use the SINAMICS S120 training case (which is customary with SITRAIN), as in the example case, pay attention to the following special issues: Motor used in the example configuration In this example, we only put the motor with the DRIVE-CLiQ interface into operation.
  • Page 47 Configuring the drive object 6.3 Special issues with the SINAMICS S120 training case 5. There, click on the "0" button in the expert list. The following configuration dialog is opened: Image 6-7 Infeed operation 6. Click on row "1" and then click on "OK".
  • Page 48 Configuring the drive object 6.3 Special issues with the SINAMICS S120 training case Device supply voltage You must reduce the device supply voltage so that you can commission the drive. 1. Scroll through the expert list of the drive to parameter p0210 (device supply voltage)
  • Page 49: Commissioning A Drive

    (STOP), and (TIP), and various diagnostic functions are available. You can find more information about these functions in the SINAMICS S120 Drive Functions Function Manual. ON/OFF enable 1. In the project navigator, click on the "+" symbol before the entry "S120_CU320_2_DP".
  • Page 50 Commissioning a drive 5. There, click on the "0" button. The configuration dialog for the ON/OFF signal is opened: Image 7-2 On/off configuration 6. Click on row "1" and then click on "OK". STARTER Getting Started Getting Started, (GS1) 07/2016, 6SL3097-4AG00-0BP4...
  • Page 51 Commissioning a drive Commission with the control panel 1. Double-click on the entries "S120_CU320_2_DP" > "Drives" > "SERVO_02" > "Commissioning" > "Control Panel" in the project navigator. Image 7-3 Calling up the control panel The control panel is opened. Image 7-4 Control panel displayed 2.
  • Page 52 Commissioning a drive The "Assume control priority" window opens. Image 7-5 Assuming control priority 3. Click on button "Safety notes". The "Safety notes" window opens. Image 7-6 Safety instructions 4. Read and take note of the safety notes and then close the window. 5.
  • Page 53 Commissioning a drive 6. Activate the check box "Enable signals". The symbols are active. 7. Enter a suitable speed for the motor in input field "n = ", e.g. "1,000." Image 7-8 Control panel motor running 8. Click on the symbol The motor accelerates to the selected example speed of 1000 rpm.
  • Page 54 Commissioning a drive STARTER Getting Started Getting Started, (GS1) 07/2016, 6SL3097-4AG00-0BP4...
  • Page 55: Appendix

    Appendix List of important alarms and faults Axxxxx: Alarm Fyyyyy: Fault Table A- 1 The most important alarms and faults Number Cause Remedy F07085 Control parameters were compulsorily changed for Not necessary. the following reasons: No parameter change is necessary as the parameters have already been limited to a reasonable level.
  • Page 56 Appendix A.1 List of important alarms and faults Number Cause Remedy F07840 The "Infeed operation" signal is not available, though Put infeed into operation. • the enables for the drive have already been pending Check the interconnection of the binector input for •...
  • Page 57: Restoring Factory Settings

    Appendix A.2 Restoring factory settings Restoring factory settings In rare cases, it may be necessary to revert the target device (the training case) back to factory settings. The simulated drive in the training case thus obtains a defined state once again and you can then restart the configuration on a secure basis.
  • Page 58 Appendix A.2 Restoring factory settings 3. Activate the check box " S120_CU320_2_DP ", and click on "OK." The PG/PC establishes the link to the Control Unit. It then performs an "Online/offline comparison". The result is displayed in the following dialog "Online/offline comparison". Example: Image A-2 Online/offline comparison...
  • Page 59: Documentation Overview

    Appendix A.3 Documentation overview Documentation overview STARTER Getting Started Getting Started, (GS1) 07/2016, 6SL3097-4AG00-0BP4...
  • Page 60 Appendix A.3 Documentation overview STARTER Getting Started Getting Started, (GS1) 07/2016, 6SL3097-4AG00-0BP4...

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