Sealey AK293 Instruction Manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this tool will, if used according to these instructions and properly
maintained, give years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS
PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY
1. SAFETY INSTRUCTIONS
 WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using the torch.
Familiarise yourself with the application and limitations, as well as the potential hazards, peculiar to the torch.

Butane gas is highly flammable, so keep an appropriate fire extinguisher close to hand.

WARNING! Use and handle the butane gas (lighter fuel) in accordance with the instructions supplied with the fuel.

Keep the work area clean, uncluttered and ensure there is adequate ventilation and lighting.

Keep children and unauthorised persons away from the working area.

Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery, and contain and/or tie back long hair.

Keep hands and body clear of the torch head when operating as it becomes very hot.

Secure unstable workpiece with a clamp, vice or other adequate holding device.

DO NOT get the torch wet or attempt to cool the torch with water.

DO NOT use the torch in an area where paint fumes, solvents or flammable liquids pose a potential hazard. Keep flammable material

away from the torch when operating. Flammable waste, such as wiping or cleaning rags, must be placed in a closed metal container and disposed
of correctly.
DO NOT use the torch for any purpose other than for which it is designed.

DO NOT use accessories other than those supplied with the torch.

DO NOT point the torch at yourself, others, or animals.

DO NOT operate the torch when you are tired, or under the influence of alcohol, drugs or intoxicating medication.

DO NOT allow untrained persons or children to operate the torch.

DO NOT touch the workpiece close to the heated area as it will be very hot. Allow to cool.

WARNING! Failure to use the torch correctly may result in fire, damage and/or personal injury.

WARNING! Always point the torch away from the eyes and body when igniting and during operation.

WARNING! Ensure the Adjustment Knob is firmly closed and the flame completely extinguished after use.

DO NOT hold the workpiece by hand. Use clamps or a vice (not included) to secure the workpiece.

DO NOT operate the torch if any parts are damaged or missing as this may cause failure and/or possible personal injury.

DO NOT use this torch for longer than one hour continuously.

DO NOT leave the torch operating whilst unattended.

DO NOT leave the torch, after use, until it has cooled.

WARNING! DO NOT touch the torch head during, or immediately after, use. Allow the torch to cool naturally before handling it or returning

it to its storage case.
When not in use ensure the gas supply is turned off.

When work is complete, allow the torch to cool. Clean the torch and accessories, return to case and store in a safe, dry childproof location.

DO NOT store in direct sunlight or where the temperature could exceed 104°F/40°C

 DANGER! The flame is invisible in sunlight - be extremely cautious.
2. INTRODUCTION
Piezoelectric ignition with ceramic burner head for simple operation and long life. 1300°C burner flame adjustable from 12mm to 35mm.
Includes bench stand for hands free operation. Standard fill gives approximately 1 hour continuous operation. Overall Height 155mm.
3. PREPARATION
Note: The torch is supplied without butane gas. Before use it must be fuelled as follows:
3.1. Gas Refilling
WARNING! Extinguish any nearby naked flames or sources

of ignition. Use only high quality butane gas (Lighter fuel).
3.1.1. Ensure the ON/OFF adjustment knob is in the OFF position.
3.1.2. Shake the gas container several times to warm the fuel up.
3.1.3. Insert the container nozzle vertically down into the gas filling
valve in the base of the gas tank. Use a pumping action
to obtain the best results (fig.1).
3.1.4. After filling, allow a few minutes for the gas to stabilise.
Note: Before refilling, ensure that the filler valve and the probe
on the can of lighter fluid are clean and free from dirt
and debris.
Check that the correct filling adaptor is fitted to the lighter
fluid refill can.
Ensure that the torch and the can of lighter fluid are at
room temperature before commencing refill.
Lighter fluid is highly flammable – refill in a well ventilated
place, away from any sources of ignition.
Fill in conjunction with the operating and safety instructions
found on the can of lighter fluid.
If any spillages occur during the refilling process, allow
plenty of time for escaped gas to evaporate before allowing
sources of ignition in the vicinity.
Once full, check the torch for leaks by listening for a hissing
noise. If the hissing persists, do not ignite and remove the
torch to a well ventilated area until the gas has escaped –
do not allow any ignition in the vicinity of the tool.
AND WILL INVALIDATE THE
Instruction Manual for:
ELECTRONIC MICRO SOLDERING TORCH
Model No: AK293
WARRANTY. PLEASE
Air Control Sleeve
Flame
Guard
Ignition Pin
Stand Base
Original Language Version
KEEP INSTRUCTIONS SAFE
ON
FOR FUTURE USE.
Adjustment Knob
Ignition Button
Gas Tank
Filling Valve
(underneath)
AK293 Issue: 3 - 09/08/11