Toro 04510 Operator's Manual
Traction unit
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Summary of Contents for Toro 04510
- Page 1 Form No. 3398-680 Rev A Greensmaster ® 3300 TriFlex ® Traction Unit Model No. 04510—Serial No. 316000001 and Up g014597 *3398-680* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional...
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Page 3: Table Of Contents
Adjusting the Transport Speed .........37 Safety ................4 Adjusting the Mowing Speed........38 Safe Operating Practices........... 4 Brake Maintenance ............38 Toro Mower Safety ..........5 Adjusting the Brakes ..........38 Sound Power Level ..........6 Hydraulic System Maintenance ........39 Sound Pressure Level..........6 Changing the Hydraulic Fluid and Filter .....39... -
Page 4: Safety
Safety • Slow down and use extra care on hillsides. Turf conditions can affect the machine's stability. Use caution while operating near drop-offs. This machine has been designed in accordance with • Slow down and use caution when making turns and when EN ISO 5395:2013 and ANSI B71.4-2012 and meets these changing directions on slopes. -
Page 5: Toro Mower Safety
• The operator must be skilled and trained in how to drive The following list contains safety information specific to Toro products or other safety information that you must know that on hillsides. Failure to use caution on slopes or hills may is not included in the ANSI standards. -
Page 6: Sound Power Level
Authorized Toro Distributor. • To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 115-8155 1. Warning—read the Operator's Manual, do not prime or use starting fluid. - Page 8 132-9548 1. Engine speed—fast 7. Reel speed—neutral 2. Engine speed—slow 8. Reel—transport 3. Lower and engage the reels 9. Reel—mow 4. Raise and disengage the reels 10. Reel—backlaping 5. Reel speed—fast 11. Move forward 6. Reel speed—slow 132-9549 1. Read the Operator's Manual before servicing or performing 4.
- Page 9 Battery Symbols Some or all of these symbols are on your battery 131-2046 1. Explosion hazard 6. Keep bystanders a safe 1. Double lights 3. Off distance from the battery. 2. Single light 2. No fire, open flame, or 7. Wear eye protection; smoking.
- Page 10 115-8156 1. Reel height 3. 8–Blade cutting unit 5. 14–Blade cutting unit 7. Fast 2. 5–Blade cutting unit 4. 11–Blade cutting unit 6. Reel speed 8. Slow 119-9345...
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Page 11: Setup
– No parts required Install the optional oil cooler. Grass-basket hook Install the grass-basket hooks. Flange bolts Gauge bar Cutting unit (obtain from your Toro Install the cutting units. Distributor) Grass basket Weight kit, 119-7129 (purchase Add rear weight. separately) Warning decal, 133-2338 Install EU decals, if required. -
Page 12: Installing The Roll Bar
Installing the Roll Bar Installing the Seat Parts needed for this procedure: Parts needed for this procedure: Roll bar Seat Bolt (1/2 x 3-3/4 inches) Seat wiring harness Flange-nut (1/2 inch) Procedure Procedure Note: Mount the seat in the front set of mounting holes to gain an additional 7.6 cm (3 inches) in the forward adjustment, 1. -
Page 13: Installing The Steering Wheel
WARNING CALIFORNIA Proposition 65 Warning Installing the Steering Wheel Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California Parts needed for this procedure: to cause cancer and reproductive harm. Steering wheel Wash hands after handling. -
Page 14: Installing The Oil Cooler (Optional)
bring the electrolyte to within about 6 mm (1/4 inch) WARNING of the bottom of the fill well (Figure Incorrect battery cable routing could damage the 5. Connect a 2 to 4 A battery charger to the battery posts. tractor and cables causing sparks. Sparks can cause Charge the battery for at least 2 hours at 4 A or for at the battery gasses to explode, resulting in personal least 4 hours at 2 A until the specific gravity is 1.250... -
Page 15: Installing The Grass-Basket Hooks
Parts needed for this procedure: Gauge bar The tires are over-inflated at the factory for shipping purposes. Reduce the pressure to the proper levels before Cutting unit (obtain from your Toro Distributor) starting the machine. Refer to Checking the Tire Pressure Grass basket (page 23). -
Page 16: Burnishing The Brakes
Product Overview Burnishing the Brakes No Parts Required Procedure Firmly apply the brakes and drive the machine at mowing speed until the brakes are hot, as indicated by their smell. You may need to adjust the brakes after the break-in period; refer Adjusting the Brakes (page 38). -
Page 17: Choke Lever
Figure 13 g014603 Figure 11 1. Ignition switch 5. Throttle lever 1. Traction pedal—forward 3. Steering arm locking pedal 2. Choke lever 6. Service-indicator light 2. Traction pedal—reverse 3. Functional-control lever 7. Engine-oil-pressure light 4. Raise/lower mow control 8. Leak-indicator light Choke Lever To start a cold engine, close the carburetor choke by pulling the choke lever... -
Page 18: Ignition Switch
Ignition Switch Parking-Brake Lever Insert the key into the switch (Figure 13) and turn it clockwise Pull up on the brake lever (Figure 15) to set the parking brake. as far as possible to the S position to start the engine. Disengage it by squeezing the release lever on the underside of TART Release the key as soon as the engine starts;... -
Page 19: Specifications
Contact your Authorized Service Dealer or 1. Seat-adjusting handle Distributor or go to www.Toro.com for a list of all approved attachments and accessories. To best protect your investment and maintain optimal performance of your Toro equipment, count on Toro genuine parts. -
Page 20: Operation
Operation parts designed to the exact engineering specification of our equipment. For peace of mind, insist on Toro genuine parts. Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Carefully read all safety instructions and symbols in the safety section. -
Page 21: Filling The Fuel Tank
Important: Do not use fuel additives other than a fuel 1. Position the machine on a level surface. stabilizer/conditioner. Do not use fuel stabilizers with an 2. Unscrew the dipstick and wipe it with a clean rag. alcohol base such as ethanol, methanol, or isopropanol. 3. -
Page 22: Checking The Hydraulic-Fluid Level
Toro distributor for part numbers.) Filling the Hydraulic Tank Alternate fluids: If the Toro fluid is not available, other fluids may be used provided they meet all the following material 1. Position the machine on a level surface. Make sure the properties and industry specifications. -
Page 23: Checking The Reel-To-Bedknife Contact
Checking the Torque of the Wheel Nuts WARNING Failure to maintain proper torque of the wheel nuts could result in personal injury. Torque the wheel nuts to 95 to 122 N∙m (70-90 ft-lb) after 1-4 hours of operation and again after 10 hours of operation. -
Page 24: Checking The Safety-Interlock System
2. Try to press the traction pedal. Note: If oil leaks continue to appear, contact The pedal should not press, which means that the your Authorized Toro Distributor for assistance interlock system is operating correctly. Correct the and, if necessary, replacement parts. -
Page 25: Checking The Leak Detector
10. Sit on the seat, move the traction pedal to the N EUTRAL position, move the functional control lever to the position, and engage the parking brake. EUTRAL 11. Start the engine. 12. Move the raise/lower mow control forward to lower the cutting units. -
Page 26: Installing And Removing The Cutting Units
Installing and Removing the 3. Insert a clean rod or screwdriver into the tank neck and gently push down on the switch float (Figure 27). The Cutting Units alarm should sound after the one-second delay. Note: When sharpening, setting the height-of-cut, or performing other maintenance procedures on the cutting units, store the cutting unit reel motors in the storage location on the front of the suspension arms to prevent damage to... - Page 27 Note: A “click” can be heard and felt when the latches are properly locked in place. 5. Coat the spline shaft of the cutting unit motor with clean grease (Figure 32). 6. Insert the motor into the left side of the cutting unit (as viewed from the operator's position) and pull the motor retaining bar on the cutting unit toward the motor until you hear an audible “click”...
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Page 28: Setting The Reel Speed
Setting the Reel Speed 2. Push the motor retaining bar out of the slots on the motor towards the cutting unit and remove the motor To achieve a consistent, high-quality cut and a uniform, from the cutting unit. after-cut appearance, you must correctly set the reel speed control (located on the manifold block under the cover to the left of the seat). -
Page 29: Mowing
Mowing of a turn as possible except during warmer weather when a wider arc will minimize the turf bruising. Before mowing greens, find a clear area and practice starting and stopping the machine, raising and lowering the cutting units, turning, etc. Inspect the green for debris, remove the flag from the cup, and determine the best direction to mow. -
Page 30: Inspecting And Cleaning After Mowing
Note: Heavy wet clippings place an undue strain on mower components to get caught as the unit moves from the the baskets and will add unnecessary weight to the ramp to the trailer or truck. Steeper angles may also cause machine, thereby increasing the load on the engine, the machine to tip backward. -
Page 31: Towing The Machine
Towing the Machine In case of an emergency, you can tow the machine for a short distance, less than 0.4 km (1/4 mile); however, Toro does not recommend this as standard procedure. Important: Do not tow the machine faster than 3 to 5 km/h (2 to 3 mph) because the drive system may be damaged. -
Page 32: Maintenance
Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. -
Page 33: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety-interlock operation. Check the instrument operation Check the leak-detector alarm. Check the brake operation. Check the fuel level. Check the hydraulic-fluid level. -
Page 34: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Service Interval: Every 50 hours—Service the air-cleaner foam element (more frequently when operating conditions are dusty or dirty). Every 100 hours—Service the air-cleaner paper element (more frequently when operating conditions are dusty or dirty). 1. -
Page 35: Replacing The Spark Plugs
Fuel System 2. Remove the oil filter (Figure 42). 3. Apply a light coat of clean oil to the new filter gasket. Maintenance 4. Screw the filter on by hand until the gasket contacts the filter adapter, then tighten it 3/4 to 1 turn further. Do not overtighten it. -
Page 36: Electrical System Maintenance
Electrical System WARNING Maintenance CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related Servicing the Battery accessories contain lead and lead compounds, chemicals known to the State of California Properly maintain the battery electrolyte and keep the top of to cause cancer and reproductive harm. the battery clean. -
Page 37: Drive System Maintenance
Adjusting the Transport Speed Drive System Maintenance Obtaining the Maximum Transport Speed Adjusting the Transmission The traction pedal is adjusted for maximum-transport speed for Neutral at the factory, but you may need to adjust it if the pedal reaches full stroke before it contacts the pedal stop, or if you If the machine creeps when the traction-control pedal is in want to a decrease the transport speed. -
Page 38: Adjusting The Mowing Speed
Adjusting the Mowing Speed Brake Maintenance The mow speed is set to 3.8 mph at the factory. Adjusting the Brakes The forward moving speed can be adjusted from 0 to 8 km/h (0 to 5 mph). If the brake fails to hold the machine while parked, you can 1. -
Page 39: Hydraulic System Maintenance
Every 800 hours and fittings are tight before applying pressure to the hydraulic system. If the oil becomes contaminated, have your Toro distributor flush the system. Contaminated oil looks milky or black when • Keep your body and hands away from pin-hole compared to clean oil. -
Page 40: Cutting Unit Maintenance
Cutting Unit Maintenance Backlapping the Reels WARNING Contact with the reels or other moving parts can result in personal injury. • Keep fingers, hands, and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot while the engine is running. -
Page 41: Diagnostics System
Diagnostics System Storage If you wish to store the machine for a long period of time, the Diagnosing the following steps should be performed prior to storage: Service-Indicator Light 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to The service indicator light illuminates in the event of a the cutting unit Operator's Manual. - Page 42 Notes:...
- Page 43 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 44 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.