Toro 04130 Greensmaster 500 Operator's Manual
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Toro 04130 Greensmaster 500 Operator's Manual

Walk-behind mower
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Form No. 3350–271
)
Greensmaster
500
Greensmaster Walk-Behind Mower
Model No. 04130—250000001 and Up (Traction Unit)
Model No. 04215—250000001 and Up (Cutting Unit)
Operator's Manual
Domestic English (EN)

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Summary of Contents for Toro 04130 Greensmaster 500

  • Page 1 Form No. 3350–271 Greensmaster Greensmaster Walk-Behind Mower Model No. 04130—250000001 and Up (Traction Unit) Model No. 04215—250000001 and Up (Cutting Unit) Operator’s Manual Domestic English (EN)

  • Page 2: Table Of Contents

    Optional Equipment ..... . . The Toro General Commercial Products Warranty Setup ........

  • Page 3: Introduction

    Authorized Service attention to the safety alert symbol, which means Dealer or Toro Customer Service and have the model and CAUTION, WARNING, or DANGER—“personal serial numbers of your product ready. safety instruction.” Failure to comply with the instruction may result in personal injury or death.
  • Page 4 – Refuel outdoors only and do not smoke while Watch out for traffic when crossing or near roadways. refuelling. Stop the blades rotating before crossing surfaces other – Add fuel before starting the engine. Never remove than grass. the cap of the fuel tank or add fuel while the When using any attachments, never direct discharge of engine is running or when the engine is hot.

  • Page 5: Toro Mower Safety

    Toro Mower Safety J. Stop engine. K. Engage reel drive. The following list contains safety information specific to Toro products or other safety information that you must L. Start engine know that is not included in the CEN, ISO, or ANSI standard.

  • Page 6: Sound Pressure Level

    Using the machine demands attention. To prevent loss To ensure safety and accuracy, have an Authorized of control: Toro Distributor check the maximum engine speed with a tachometer. Maximum governed engine speed – Do not drive close to sand traps, ditches, creeks, or should be 3600 RPM.

  • Page 7: Safety And Instruction Decals

    Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. Part No. 95 7271 1. Descriptions to come Part No. 93-7348 1.

  • Page 8: General Specifications

    General Specifications Kawasaki, 4-cycle, 3.7 (2.7 kw) air cooled OHV engine, 3600 RPM, 7.57 cu in. Engine (124 cc) displacement, cast iron cylinder sleeve; electronic ignition with integral lighting coil; maximum noise suppression muffler; 83 dB(A) at operator’s ear Fuel capacity 2.64 qt.

  • Page 9: Optional Equipment

    Optional Equipment Cutting Unit Model No. 04215 Light Kit Model No. 04058 Brush Kit Part No. 2–2949 Skid Kit Part No. 4–7299 Sectional Roller Part No. 4–7319 Urethane Comb Part No. 8–2560 Full Roller Part No. 4–7309 Micro Cut Bedknife Part No.

  • Page 10: Setup

    Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Chart Note: Use this chart as a checklist to ensure all parts necessary for assembly have been shipped. If any of these parts are missing, total setup cannot be completed.

  • Page 11: Installing The Handle

    Installing the Handle 1. Remove handle mounting capscrew, washer and flange lock nut from main fame (Fig. 1). 2. Secure handle and bell cranks to frame with capscrew, washer nut previously removed (Fig. 1). Figure 3 1. Clutch rod 4. Throttle wire retainer 2.

  • Page 12: Before Operating

    DO NO SMOKE while filling the fuel tank to prevent the Note: The TORO Company recommends that the oil level possibility of an explosion. Always fill fuel be checked each time mower is used or after every 5 tank outside and wipe up any spilled operating hours.

  • Page 13: Check Transaxle Oil Level

    Check Transaxle Oil Level Adjusting Height-of-cut Check transaxle oil level before initial startup and after Effective cutting height is dependent upon the condition every 50 hours of operation. of the turf grass and the selection of various combinations of skids or rollers available for the Greensmaster 500. 1.

  • Page 14: Reel To Bedknife Adjustment

    Figure 12 1. Nut 3. Side plate 2. Reel bracket Figure 10 1. Gauge bar against rollers 3. Top nut 2. Screw head over cutting 4. Adjustment nut edge 5. Tighten top nuts to secure roller adjustment (Fig. 10). Turn cutting unit over and place on a level surface (Fig.

  • Page 15: Adjust Rear Roller Scraper

    Adjust Rear Roller Scraper 2. Slide sleeves back on each ball joint and rotate each pull arm upward off the ball studs. The adjustment of the rear roller scraper depends on the 3. Align cutting unit with roller and driveshaft with many conditions of the green (i.e.
  • Page 16 Note: Basket should be lower in front to assist clipping throw into basket. Adjust screw to lower basket (Fig. 17). Make sure basket clears roller by at least 1/16 in. (1.6 mm). 3. Tighten jam nuts on each side of basket for adjusting screws (Fig.

  • Page 17: Operation

    Operation Controls Throttle Control Lever Throttle control lever (Fig. 19) connects to and operates throttle linkage to carburetor. Control has two positions: SLOW and FAST. Engine speed can be varied between the two settings. Figure 20 1. Fuel shut–off valve 2.

  • Page 18: Starting And Stopping

    Reel Drive Control 7. Pull wire off spark plug to prevent possibility of accidental starting before storing machine. Reel drive control knob (Fig. 22), located at right side transaxle, has two positions: ENGAGE and DISENGAGE. 8. Close fuel valve before storing machine (Fig. 20). Pull out knob to engage reel drive clutch.

  • Page 19: After Mowing

    After Mowing 1. Drive off green, release clutch control bail to DISENGAGE, stop the engine and push the reel drive control knob full in to DISENGAGE. 2. Empty the grass catcher of clippings, install grass catcher and commence transport operation; refer to Transport Operation.

  • Page 20: Lubrication

    Lubrication Grease Fittings The grease fittings on the mower should be greased at least every 25 hours. Lubricate using a No. 2 multi–purpose lithium base grease. A hand operated grease gun is recommended for best results. 1. Wipe each grease fitting with a clean rag. 2.

  • Page 21: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval After first 10 hours Adjust traction belt drive Change the engine oil. After first 25 hours Clean the fuel filter.

  • Page 22: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Check that pivot joints operate freely. Check the fuel level. Check the engine oil level. Check the air filter. Clean the engine cooling fins.

  • Page 23: Removal And Installation Of Cutting Unit

    Removal And Installation Of 2. Install the chains onto the support hooks (Fig. 29). Cutting Unit 3. Align pull arms with ball studs, slide sleeves back on sockets, and drop arm sockets down on ball studs (Fig. 30). To remove the cutting unit: 4.

  • Page 24: Traction Drive Belt Adjustment

    3. Install drain plug; remove oil fill plug (Fig. 31), assure 2. Traction wheels will spin, on a cement floor, when engine is level and fill crankcase with fresh clean oil; clutch is engaged. refer to Engine Operator’s Manual for oil requirements.

  • Page 25: Reel Bearing Adjustment

    3. Remove (5) cover screws and (2) tapered nuts and remove cover (Fig. 34). 4. Check chain for excess slack (Fig. 35). If chain is too slack, loosen mounting screw for chain idler shoe, push down against chain to remove slack and tighten screw (Fig.

  • Page 26: Backlap Operation

    Also backlap after a reel and Refer to the TORO GUIDE TO REEL AND ROTARY bedknife have been reground to establish a land area and MOWER SHARPENING.

  • Page 27: Electrical Schematic

    Clean carbon from internal parts of engine and Note: TORO Re–Kote “touch–up” paint is available from re–assemble engine. an Authorized Toro Service Dealer or Distributor. The spray paint dries in minutes to a glossy, factory–finish.

  • Page 28: The Toro General Commercial Products Warranty

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

This manual is also suitable for:

04215 greensmaster 500Greensmaster 500

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