Toro 04510 Operator's Manual
Traction unit
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Summary of Contents for Toro 04510
- Page 1 Form No. 3390-504 Rev B Greensmaster ® 3300 TriFlex ™ Traction Unit Model No. 04510—Serial No. 315000001 and Up g014597 *3390-504* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Important calls attention to special mechanical information product properly and safely. and Note emphasizes general information worthy of special You may contact Toro directly at www.Toro.com for product attention. and accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Adjusting the Mowing Speed........37 Safety ................4 Brake Maintenance ............37 Safe Operating Practices........... 4 Adjusting the Brakes ..........37 Toro Mower Safety ..........6 Hydraulic System Maintenance ........38 Sound Power Level ..........7 Changing the Hydraulic Oil and Filter......38 Sound Pressure Level..........7 Checking the Hydraulic Lines and Hoses....38... -
Page 4: Safety
Preparation Safety • While mowing, always wear substantial, slip-resistant footwear, long trousers, safety glasses, and hearing This machine has been designed in accordance with EN protection. Long hair, loose clothing, or jewelry may get ISO 5395:2013 and ANSI B71.4-2012. tangled in moving parts. Do not operate the equipment Note: The addition of attachments made by other when barefoot or wearing open sandals. -
Page 5: Maintenance And Storage
• – disengage the power take-off and lower the Check carefully for overhead clearances (i.e. branches, attachments; doorways, electrical wires) before driving under any objects and do not contact them. – change into neutral and set the parking brake; • Keep the ROPS in safe operating condition by –... -
Page 6: Toro Mower Safety
The following list contains safety information specific to Toro A damaged reel or bedknife must be repaired or replaced products or other safety information that you must know that before operation is continued. -
Page 7: Sound Power Level
Authorized Toro Distributor. • To assure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 117–2718 121–5170 1. Hydraulic oil level 4. Engine—start 2. Read the Operator’s 5. - Page 9 121–2640 121–2641 1. Warning—read the 4. Tipping hazard—do not 1. Warning—read the 4. Tipping hazard—slow Operator’s Manual, do drive across slopes greater Operator’s Manual, do machine before turning, not operate this machine than 15 degrees or down not operate this machine do not turn at high speeds.
- Page 10 115-8156 1. Reel height 3. 8–Blade cutting unit 5. 14–Blade cutting unit 7. Fast 2. 5–Blade cutting unit 4. 11–Blade cutting unit 6. Reel speed 8. Slow 119-9345...
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Roll bar Bolt (1/2 x 3-3/4 inches) Install the roll bar. Flange-nut (1/2 inch) Seat Install the seat to the base. Seat wiring harness Steering wheel Locknut (1-1/2 inches) Install the steering wheel. -
Page 12: Installing The Roll Bar
Installing the Roll Bar Installing the Seat Parts needed for this procedure: Parts needed for this procedure: Roll bar Seat Bolt (1/2 x 3-3/4 inches) Seat wiring harness Flange-nut (1/2 inch) Procedure Procedure Note: Mount the seat in the front set of mounting holes to gain an additional 7.6 cm (3 inches) in the forward adjustment, 1. -
Page 13: Installing The Steering Wheel
1. Remove the fasteners and battery clamp and lift out the battery. Important: Do not add electrolyte while the battery is in the machine. You could spill it, Installing the Steering Wheel causing corrosion. 2. Clean the top of the battery and remove the vent caps (Figure Parts needed for this procedure: Steering wheel... -
Page 14: Installing The Oil Cooler (Optional)
4 hours at 2 amps until the specific gravity is 1.250 or WARNING higher and the temperature is at least 16° C (60° F) Incorrect battery cable routing could damage the with all cells gassing freely. tractor and cables causing sparks. Sparks can cause 6. -
Page 15: Installing The Grass-Basket Hooks
Obtain a roller (Models 04625, 04626, or 04627) from 1. Flange bolt 3. Suspension-arm bar your local Toro Distributor. Install the roller using 2. Grass-basket hook the loose parts supplied with the cutting unit and installation instructions included with the roller. - Page 16 Note: A “click” can be heard and felt when the latches are properly locked in place. 7. Coat the spline shaft of the cutting unit motor with clean grease (Figure 14). 8. Insert the motor into the left side of the cutting unit (as viewed from the operator's position) and pull the motor retaining bar on the cutting unit toward the motor until you hear an audible “click”...
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Page 17: Adding Rear Weight
Product Overview Adding Rear Weight Parts needed for this procedure: Weight kit, 119–7129 (purchase separately) Procedure This unit complies with the ANSI B71.4-2004 and EN ISO 5395:2013 Standards when equipped with weight kit 119-7129. g014674 Installing EU Decals Figure 15 1. -
Page 18: Throttle Control
g014603 Figure 16 g014771 Figure 18 1. Traction pedal—forward 3. Steering arm locking pedal 2. Traction pedal—reverse 1. Ignition switch 5. Throttle control 2. Choke 6. Service-indicator light 3. Functional-control lever 7. Engine-oil-pressure light 4. Raise/Lower Mow Control 8. Leak-indicator light Choke To start a cold engine, close the carburetor choke by pulling the choke control... -
Page 19: Ignition Switch
Ignition Switch Parking-Brake Lever Insert the key into the switch (Figure 18) and turn it clockwise Pull up on the brake lever (Figure 20) to set the parking brake. as far as possible to the Start position to start the engine. Disengage it by squeezing the release lever on the underside of Release the key as soon as the engine starts;... -
Page 20: Specifications
A selection of Toro approved attachments and accessories is Figure 23 available for use with the machine to enhance and expand 1. Seat-adjusting handle its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 21: Operation
Filling the Fuel Tank Operation Note: Determine the left and right sides of the machine Recommended Fuel from the normal operating position. • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an octane rating of 87 or Think Safety First higher ((R+M)/2 rating method). -
Page 22: Checking The Hydraulic-Fluid Level
Toro distributor for part numbers.) • Do not fill gasoline containers inside a vehicle or Alternate fluids: If the Toro fluid is not available, other fluids on a truck or trailer bed because interior carpets may be used provided they meet all the following material or plastic truck bed liners may insulate the properties and industry specifications. -
Page 23: Checking The Reel-To-Bedknife Contact
recommended for use with biodegradable fluids. Use across the full length of the reel and bedknife; refer to food coloring. Adjusting the Reel to Bedknife in the Cutting Unit Operator’s Manual. Important: Regardless of the hydraulic fluid type used, any traction unit used for off green applications, Checking the Tire Pressure verticutting or used during ambient temperatures above 29°... -
Page 24: Checking The Safety Interlock System
Note: The engine should not crank, which means that leaks continue to appear, contact your local the interlock system is operating correctly. Toro Distributor for assistance and, if necessary, Correct the problem if it is not operating properly. replacement parts. -
Page 25: Checking The Leak Detector
12. Move the raise/lower mow control forward to lower the cutting units. The cutting units should lower but not start rotating. Note: If they do, the interlock system is not operating correctly. Correct the problem if it is not operating properly. Checking the Leak Detector The leak-detector system is designed to assist in early detection of hydraulic-oil system leaks. -
Page 26: Installing And Removing The Cutting Units
3. Insert a clean rod or screwdriver into the tank neck and gently push down on the switch float (Figure 31). The alarm should sound after the one-second delay. g014602 Figure 32 1. Footrest—closed 2. Footrest—open 2. Position the cutting unit under the center suspension arm. - Page 27 Note: A “click” can be heard and felt when the latches 2. Push the motor retaining bar out of the slots on the are properly locked in place. motor towards the cutting unit and remove the motor from the cutting unit. 5.
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Page 28: Setting The Reel Speed
7. Repeat steps through for the other cutting units as required. Setting the Reel Speed To achieve a consistent, high quality–of–cut and a uniform after cut appearance, it is important that the reel speed control (located on the manifold block under the cover to the left of the seat) be correctly set. -
Page 29: Operating The Leak-Detector Alarm
Note: To assist in maintaining a straight line across Important: The machine should never be stopped the green and keep the machine an equal distance from on a green with the cutting unit reels operating the edge of the previous cut, establish an imaginary as damage to the turf may result. -
Page 30: Transporting The Machine
Towing the Traction Unit In case of an emergency the machine can be towed for a short distance (less than 0.4 km (1/4 mile)). However, Toro does not recommend this as standard procedure. Important: Do not tow the machine faster than 3-5 km/h (2-3 mph) because the drive system may be damaged. -
Page 31: Maintenance
Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures. -
Page 32: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the instrument operation Check the leak detector alarm. Check the brake operation. Check the fuel level. -
Page 33: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Service Interval: Every 50 hours—Service the air-cleaner foam pre-cleaner (more frequently when operating conditions are dusty or dirty). Every 100 hours—Service the air-cleaner cartridge (more frequently when operating conditions are dusty or dirty). 1. Release the locking clips and remove the air-cleaner cover (Figure 42). -
Page 34: Replacing The Spark Plugs
Fuel System 2. Remove the oil filter (Figure 44). Apply a light coat of clean oil to the new filter gasket. Maintenance 3. Screw the filter on by hand until the gasket contacts the filter adapter, then tighten 1/2 to 3/4 turn further. Do not overtighten. -
Page 35: Electrical System Maintenance
Electrical System WARNING Maintenance CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related Servicing the Battery accessories contain lead and lead compounds, chemicals known to the State of California Properly maintain the battery electrolyte and keep the top of to cause cancer and reproductive harm. the battery clean. -
Page 36: Drive System Maintenance
Adjusting the Transport Speed Drive System Maintenance Obtaining the Maximum Transport Speed Adjusting the Transmission The traction pedal is adjusted for maximum transport speed for Neutral at the factory, but an adjustment may be required if the pedal reaches full stroke before it contacts the pedal stop, or if a If the machine creeps when the traction control pedal is in decrease in transport speed is desired. -
Page 37: Adjusting The Mowing Speed
Adjusting the Mowing Speed Brake Maintenance The mow speed is set to 3.8 mph at the factory. Adjusting the Brakes The forward moving speed can be adjusted from 0 to 8 km/h (0 to 5 mph). If the brake fails to hold the machine while parked, you can 1. -
Page 38: Hydraulic System Maintenance
Every 800 hours and fittings are tight before applying pressure to the hydraulic system. If the oil becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated • Keep your body and hands away from pin oil looks milky or black when compared to clean oil. -
Page 39: Cutting Unit Maintenance
Cutting Unit Maintenance Backlapping the Reels WARNING Contact with the reels or other moving parts can result in personal injury. • Keep fingers, hands, and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot while the engine is running. -
Page 40: Diagnostics System
Diagnostics System Storage If you wish to store the machine for a long period of time, the Diagnosing the following steps should be performed prior to storage: Service-Indicator Light 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer The service indicator light illuminates in the event of a to the cutting unit’s Operator's Manual. - Page 41 Notes:...
- Page 42 Notes:...
- Page 43 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 44 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.