Toro 04510 Greensmaster 3300 TriFlex Operator's Manual
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Toro 04510 Greensmaster 3300 TriFlex Operator's Manual

Traction unit
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Original Instructions (EN)
Greensmaster
Traction Unit
Model No. 04510—Serial No. 314004001 and Up
Form No. 3385-924 Rev A
®
3300 TriFlex
™
g014597
*3385-924* A

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Summary of Contents for Toro 04510 Greensmaster 3300 TriFlex

  • Page 1 Form No. 3385-924 Rev A Greensmaster ® 3300 TriFlex ™ Traction Unit Model No. 04510—Serial No. 314004001 and Up g014597 *3385-924* A Register at www.Toro.com. Original Instructions (EN)

  • Page 2: Introduction

    Important calls attention to special mechanical information product properly and safely. and Note emphasizes general information worthy of special You may contact Toro directly at www.Toro.com for product attention. and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Safety ................4 Adjusting the Brakes ..........38 Safe Operating Practices........... 4 Hydraulic System Maintenance ........39 Toro Mower Safety ..........6 Changing the Hydraulic Oil and Filter......39 Sound Power Level ..........8 Checking the Hydraulic Lines and Hoses....39 Sound Pressure Level..........8 Cutting Unit Maintenance ...........40...

  • Page 4: Safety

    Safety ◊ lack of awareness of the effect of ground conditions, especially slopes. ◊ The owner/user can prevent and is responsible This machine meets or exceeds CEN standard EN for accidents or injuries occurring to people, or 836:1997, ISO standard 5395:1990, and ANSI B71.4-2012 damage to property.
  • Page 5 • interlocks are attached, adjusted properly, and functioning Be certain that the seat belt can be released quickly in properly. the event of an emergency. • Do not change the engine governor settings or overspeed • Check the area to be mowed and never fold down a the engine.

  • Page 6: Toro Mower Safety

    If a cutting unit strikes a solid object or vibrates abnormally, stop immediately, turn the engine off, wait for The following list contains safety information specific to Toro all motion to stop, and inspect the machine for damage. products or other safety information that you must know that A damaged reel or bedknife must be repaired or replaced is not included in the ANSI standards.
  • Page 7 • To assure optimum performance and continued safety engine and remove the key from the ignition switch. certification of the machine, use only genuine Toro • Traverse slopes carefully. Do not start or stop suddenly replacement parts and accessories. Replacement parts when traveling uphill or downhill.

  • Page 8: Sound Power Level

    Sound Power Level This unit has a guaranteed sound power level of 94 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in ISO 11094. Sound Pressure Level This unit has a sound pressure level at the operator’s ear of 80 dBA, which includes an Uncertainty Value (K) of 1 dBA.

  • Page 9: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 119-9345 115-8156 1. Reel height 3. 8–Blade cutting unit 5.
  • Page 10 119-9346 1. Press pedal to unlock 2. Read the Operator's Manual for more information. 121–5169 5. Reel position 1. Slow 9. Slow—use for setting mowing 2. Continuous 6. Lower and 10. Fast—use for variable setting engage the transport reels 3. Fast 7.
  • Page 11 121–2641 121–2640 1. Warning—read the 4. Tipping hazard—slow 1. Warning—read the 4. Tipping hazard—do not Operator’s Manual, do machine before turning, Operator’s Manual, do drive across slopes greater not operate this machine do not turn at high speeds. not operate this machine than 15 degrees or down unless you are trained.

  • Page 12: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Roll bar Bolt (1/2 x 3-3/4 inches) Install the roll bar. Flange-nut (1/2 inch) Seat Install the seat to the base. Seat wiring harness Steering wheel Locknut (1-1/2 inches) Install the steering wheel.

  • Page 13: Installing The Roll Bar

    Installing the Roll Bar Installing the Seat Parts needed for this procedure: Parts needed for this procedure: Roll bar Seat Bolt (1/2 x 3-3/4 inches) Seat wiring harness Flange-nut (1/2 inch) Procedure Procedure Note: Mount the seat in the front set of mounting holes to gain an additional 7.6 cm (3 inches) in the forward adjustment, 1.

  • Page 14: Installing The Steering Wheel

    1. Remove the fasteners and battery clamp and lift out the battery. Important: Do not add electrolyte while the battery is in the machine. You could spill it, Installing the Steering Wheel causing corrosion. 2. Clean the top of the battery and remove the vent caps (Figure 6).

  • Page 15: Installing The Oil Cooler (Optional)

    4 hours at 2 amps until the specific gravity is 1.250 or WARNING higher and the temperature is at least 16° C (60° F) Incorrect battery cable routing could damage the with all cells gassing freely. tractor and cables causing sparks. Sparks can cause 6.

  • Page 16: Installing The Grass Basket Hooks

    Obtain a roller (Model No. 04625, 04626 or 04627) 1. Flange bolt 3. Suspension arm bar from your local Toro Distributor. Install the roller 2. Grass basket hook using the loose parts supplied with the cutting unit and installation instructions included with the roller.
  • Page 17 Note: A “click” can be heard and felt when the latches are properly locked in place. 7. Coat the spline shaft of the cutting unit motor with clean grease (Figure 14). 8. Insert the motor into the left side of the cutting unit (as viewed from the operator's position) and pull the motor retaining bar on the cutting unit toward the motor until you hear an audible “click”...

  • Page 18: Adding Rear Weight

    Product Overview Adding Rear Weight Parts needed for this procedure: Weight kit, 119–7129 (purchase separately) Procedure This unit complies with the ANSI B71.4-2004 and EN 836 Standards when equipped with weight kit 119-7129. Installing EU Decals g014674 Figure 15 Parts needed for this procedure: 1.

  • Page 19: Throttle Control

    g014603 Figure 16 g014771 Figure 18 1. Traction pedal—forward 3. Steering arm locking pedal 2. Traction pedal—reverse 1. Ignition switch 5. Throttle control 2. Choke 6. Service indicator light 3. Functional-control lever 7. Engine oil pressure light 4. Raise/Lower Mow Control 8.

  • Page 20: Ignition Switch

    Ignition Switch Parking Brake Lever Insert the key into the switch (Figure 18) and turn it clockwise Pull up on the brake lever (Figure 20) to set the parking as far as possible to the Start position to start the engine. brake.

  • Page 21: Specifications

    A selection of Toro approved attachments and accessories is Figure 23 available for use with the machine to enhance and expand 1. Seat-adjusting handle its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.

  • Page 22: Operation

    Filling the Fuel Tank Operation Note: Determine the left and right sides of the machine Recommended Fuel from the normal operating position. • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an octane rating of 87 or Think Safety First higher ((R+M)/2 rating method).

  • Page 23: Checking The Hydraulic Fluid Level

    Toro Premium All Season Hydraulic Fluid (Available in 5 • Always place gasoline containers on the ground gallon pails or 55 gallon drums. See parts catalog or Toro away from your vehicle before filling. distributor for part numbers.) •...

  • Page 24: Checking The Reel-To-Bedknife Contact

    recommended for use with biodegradable fluids. Use previously been acceptable. There must be light contact food coloring. across the full length of the reel and bedknife; refer to Adjusting the Reel to Bedknife in the Cutting Unit Operator’s Important: Regardless of the hydraulic fluid type Manual.

  • Page 25: Checking The Safety Interlock System

    The engine should not crank, which means that the Toro Distributor for assistance and, if necessary, interlock system is operating correctly. Correct the replacement parts.

  • Page 26: Checking The Leak Detector

    Checking the Leak Detector The leak detector system is designed to assist in early detection of hydraulic oil system leaks. If the oil level in the main hydraulic reservoir, is lowered by 118-177 ml (4 to 6 ounces), the float switch in the tank will close. After a one second delay, the alarm will sound, alerting the operator (Figure 30).

  • Page 27: Installing And Removing The Cutting Units

    down so that the bar fits over the bar across the top of the cutting unit (Figure 34). g014609 Figure 33 1. Latch—closed position 3. Latch—open position Figure 31 2. Suspension-arm bar 1. Clean rod or screwdriver 3. Warning buzzer 2.
  • Page 28 g014605 Figure 36 1. Reel motor 2. Motor retaining bar 3. Move the motor to the storage location on the front of the suspension arm (Figure 37). g014690 g014608 Figure 35 Figure 37 1. Reel motor 3. Cavity 2. Spline shaft 4.

  • Page 29: Setting The Reel Speed

    Setting the Reel Speed Note: You can increase or decrease the reel speed to compensate for turf conditions. To achieve a consistent, high quality–of–cut and a uniform after cut appearance, it is important that the reel speed control Mowing with the Machine (located on the manifold block under the cover to the left of the seat) be correctly set.

  • Page 30: Operating The Leak Detector Alarm

    In case of an emergency the machine can be towed for a short the load on the engine, hydraulic system, brakes, etc. distance (less than 0.4 km (1/4 mile)). However, Toro does not recommend this as standard procedure.
  • Page 31 Important: Do not tow the machine faster than 3-5 km/h (2-3 mph) because the drive system may be damaged. If the machine must be moved a considerable distance, transport it on a truck or trailer. 1. Locate the bypass valve on the pump and rotate it so that the slot is vertical (Figure 41 ).

  • Page 32: Maintenance

    Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine Operator's Manual for additional maintenance procedures.

  • Page 33: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the instrument operation Check the leak detector alarm. Check the brake operation. Check the fuel level.

  • Page 34: Engine Maintenance

    Engine Maintenance Servicing the Air Cleaner Service Interval: Every 50 hours—Service the air cleaner foam pre-cleaner (more frequently when operating conditions are dusty or dirty). Every 100 hours—Service the air cleaner cartridge (more frequently when operating conditions are dusty or dirty). 1.

  • Page 35: Replacing The Spark Plugs

    Fuel System 2. Remove the oil filter (Figure 44). Apply a light coat of clean oil to the new filter gasket. Maintenance 3. Screw the filter on by hand until the gasket contacts the filter adapter, then tighten 1/2 to 3/4 turn further. Do not overtighten.

  • Page 36: Electrical System Maintenance

    Electrical System WARNING Maintenance CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related Servicing the Battery accessories contain lead and lead compounds, chemicals known to the State of California Properly maintain the battery electrolyte and keep the top of to cause cancer and reproductive harm. the battery clean.

  • Page 37: Drive System Maintenance

    Adjusting the Transport Speed Drive System Maintenance Obtaining the Maximum Transport Speed Adjusting the Transmission The traction pedal is adjusted for maximum transport speed for Neutral at the factory, but an adjustment may be required if the pedal reaches full stroke before it contacts the pedal stop, or if a If the machine creeps when the traction control pedal is in decrease in transport speed is desired.

  • Page 38: Adjusting The Mowing Speed

    Adjusting the Mowing Speed Brake Maintenance The machine is adjusted at the factory, but speed may be varied if desired. Adjusting the Brakes 1. Loosen the jam nut on the trunnion bolt (Figure 50). If the brake fails to hold the machine while parked, you can 2.

  • Page 39: Hydraulic System Maintenance

    Every 800 hours and fittings are tight before applying pressure to the hydraulic system. If the oil becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated • Keep your body and hands away from pin oil looks milky or black when compared to clean oil.

  • Page 40: Cutting Unit Maintenance

    Cutting Unit Maintenance Backlapping the Reels WARNING Contact with the reels or other moving parts can result in personal injury. • Keep fingers, hands, and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot while the engine is running.

  • Page 41: Diagnostics System

    Diagnostics System Storage If you wish to store the machine for a long period of time, the Diagnosing the Service following steps should be performed prior to storage: Indicator Light 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer The service indicator light illuminates in the event of a to the cutting unit’s Operator's Manual.
  • Page 42 Notes:...
  • Page 43 Notes:...

  • Page 44: The Toro Total Coverage Guarantee

    Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Greensmaster 3300 triflex

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