Related Manuals for Toro 07264
Summary of Contents for Toro 07264
- Page 1 Form No. 3356-911 Rev B Workman® 1110 Utility Vehicle Model No. 07264—Serial No. 270000001 and Up Model No. 07264TC—Serial No. 270000001 and Up Register your product at www.Toro.com Original Instructions (EN)
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Page 2: Introduction
finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. -
Page 3: Table Of Contents
Contents Maintaining the Vehicle under Special Operating Conditions ......30 Introduction ............2 Jacking the Vehicle......30 Safety ..............4 Lubrication..........30 Safe Operating Practices ...... 4 Adding Grease ........30 Before Operating......... 4 Engine Maintenance........31 Operation..........5 Servicing the Air Cleaner ....31 Maintenance........ -
Page 4: Safety
Safety Supervisor’s Responsibilities • Make sure that operators are thoroughly Improper use or maintenance by the operator trained and familiar with the Operator’s Manual or owner can result in injury. To reduce the and all labels on the vehicle. potential for injury, comply with these safety •... -
Page 5: Operation
• Avoid driving when it is dark, especially in walkways. Make sure there is enough room unfamiliar areas. If you must drive when it over head to easily clear the vehicle and your is dark, be sure to drive cautiously, use the head. - Page 6 Operating on Hills igniting explosive materials. Never operate the vehicle in or near an area where there is dust or fumes in the air which are explosive. – If you are ever unsure about safe operation, Operating the vehicle on a hill may cause stop work and ask your supervisor.
- Page 7 when rolling backward, as this may cause the • Position the weight of a load evenly from front vehicle to overturn. to back. If you position the load behind the rear axle, it will reduce the weight on the front •...
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Page 8: Maintenance
fluids for cleaning parts. • Do not adjust the ground speed governor. To ensure safety and accuracy, have an Authorized Toro Distributor check the ground speed. • If major repairs are ever needed or assistance is required, contact an Authorized Toro Distributor. -
Page 9: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107–0699 1. Warning—read the Operator’s Manual. 7. Ignition—Off 2. Collision hazard—do not operate the vehicle on public streets, 8. - Page 10 99–7345 1. Warning—read the Operator’s Manual. 99–7352 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 1. Read the Operator’s Manual for information on fuses. 3. Entanglement hazard, belt—stay away from moving parts 2. 10 amp. fuse for the optional Road Light Kit 4.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Step Description Qty. Install the wheels (Model 07264TC Wheel assembly only). Install the steering wheel (Model Steering wheel 07264TC only). Install the bumper (Model 07264TC Bumper only). -
Page 12: Installing The Wheels
Step Step Installing the Wheels Installing the Steering Wheel Parts needed for this step: Parts needed for this step: Wheel assembly Steering wheel Procedure Procedure Note: This procedure is only needed for Model No. 07264TC. Note: This procedure is only needed for Model No. -
Page 13: Installing The Bumper
Step Insert the seat bracket into the seat base opening and pivot the seat downward (Figure 6). Installing the Bumper Parts needed for this step: Bumper Procedure Note: This procedure is only needed for Model No. 07264TC. 1. Remove the 2 bolts, washers, and nuts secured to the front of the frame. -
Page 14: Installing The Cargo Box
Figure 8 Figure 7 1. Pivot bracket 1. Hitch 3. Slide the cargo box mounting hole onto the pivot bracket (Figure 9). Step Installing the Cargo Box Parts needed for this step: Cargo box Right-hand pivot bracket Left-hand pivot bracket Flange head screw (3/8 x 1 inch) Bolt (5/16 x 3/4 inch) Figure 9... -
Page 15: Activating The Battery
Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns. • Do not drink electrolyte or allow it to contact your skin, eyes or clothing. Wear safety glasses to shield your eyes and rubber gloves to protect your Figure 10 hands. -
Page 16: Adjusting The Front Wheel
Step Adjusting the Front Wheel Toe-in No Parts Required Procedure Figure 11 The toe-in should be 1/8-5/8 inch (3-16 mm) with 1. Tire center line-back 4. Fixture the following parameters: 2. Tire center line-front 5. Axle center line distance 3. Axle center line 6. -
Page 17: Reading The Manual And Viewing
Step Reading the Manual and Viewing the Safety Video Parts needed for this step: Operator’s Manual Engine Operator’s Manual Parts Catalog Safety Video Registration Card Predelivery Inspection Form Procedure • Read the Operator’s Manual and Engine Operator’s Manual. • View the safety video. •... -
Page 18: Product Overview
Product Overview Figure 13 1. Steering wheel 3. Parking brake 5. Cargo box 7. Cargo box release lever 2. Gear shift selector 4. Fuel cap 6. Towing tongue Controls Brake Pedal The brake pedal is used to stop or slow the vehicle Accelerator Pedal (Figure 14). -
Page 19: Hour Meter
stopped, rotate the key counterclockwise to the Off position. Remove the key from the ignition. Figure 15 1. Parking brake lever Choke Control Figure 17 The choke control is located below and to the 1. Ignition switch 4. Oil light right of the operator’s seat. - Page 20 Figure 18 1. Fuel gauge Passenger Hand Holds The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 19). Figure 19 1. Passenger hand hold 2. Hip restraint...
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Page 21: Specifications
10 inches (25.4 cm) inside Attachments/Accessories A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 22: Operation
Operation 2. Clean around the oil dipstick (Figure 20) so dirt cannot fall into the hole and damage the engine. Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. -
Page 23: Adding Fuel
less the compaction, smoother the ride, and tire marks are minimized. Lower pressure should not be used for heavy payloads at high speeds. In certain conditions during fueling, static electricity can be released causing a spark Higher pressures should be used for heavier which can ignite the gasoline vapors. -
Page 24: Checking The Transmission Oil
Note: Stopping distance may vary depending on space in the tank allows gasoline to expand. Do not overfill. the vehicle load and speed. 5. Install the fuel tank cap securely. Wipe up any Parking the Vehicle fuel that may have spilled. 1. -
Page 25: Breaking In A New Vehicle
Operating the Tailgate Latches 1. To open the tailgate latches, lift the latch handles up (Figure 26). The latches will spring out toward the center of the tailgate. Slowly lower the tailgate. Note: You may need to push the end of the tailgate in (especially if there is a load against the tailgate) before the latches will spring Figure 24... -
Page 26: Loading The Cargo Box
• Refer to the Maintenance section for any special low hour checks. • Check the front suspension positioning and adjust it if necessary; refer to Adjusting the Front Suspension in Drive System Maintenance, page 36. Loading the Cargo Box The capacity of the cargo box is 13 ft (0.37 m The amount (volume) of material that can be Figure 27... -
Page 27: Towing A Trailer
The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details. When hauling cargo or towing a trailer, do not overload your vehicle or trailer. Overloading can... -
Page 28: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check the engine oil. After the rst 8 operating • Check the condition and tension of the drive belt. hours •... -
Page 29: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check For the week of: Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. -
Page 30: Premaintenance Procedures
Premaintenance The jacking point at the front of the vehicle is on the front of the frame behind the towing tongue Procedures (Figure 29) The jacking point at the rear of the vehicle is under the axle tubes (Figure 30). Maintaining the Vehicle under Special Operating Conditions... -
Page 31: Engine Maintenance
The grease fittings are located at the four tie rod cover from the body. Clean the inside of the ends (Figure 31 and the two king pins (Figure 32). air cleaner cover (Figure 33). 4. Gently slide the filter out of the air cleaner body to reduce the amount of dust dislodged (Figure 33). -
Page 32: Servicing The Engine Oil
1. Blow compressed air from the inside to the outside of the dry filter element. Keep the air hose nozzle at least 2 inches (51 mm) from the filter and move the nozzle up and down while rotating the filter element. Important: To prevent damage to the filter element, do not exceed 100 psi (689 kPa) air pressure. -
Page 33: Servicing The Spark Plug
3. Check the condition of the side electrode, center electrode, and center electrode insulator to ensure that there is no damage (Figure 36). Important: A cracked, fouled, dirty, or malfunctioning spark plug must be replaced. Do not sand-blast, scrape, or clean electrodes by using a wire brush because grit may eventually release from the plug and fall into the cylinder. -
Page 34: Electrical System Maintenance
2. Place a clean container under the fuel filter. 2. Reach beneath the dash and push the headlight out of the hood. 3. Remove the clamps securing the fuel filter to the fuel lines (Figure 37). 3. Remove the screws attaching the wire harness to the headlight. -
Page 35: Removing The Battery
Important: Do not jump start the vehicle. Always keep the battery clean and fully charged. Battery terminals or metal tools could Use a paper towel to clean the battery and battery short against metal vehicle components, box. If the battery terminals are corroded, clean causing sparks. -
Page 36: Drive System Maintenance
Storing the Battery If the machine will be stored for more than Battery electrolyte contains sulfuric acid 30 days, remove the battery and charge it fully. which is a deadly poison and causes Either store it on the shelf or on the machine. severe burns. -
Page 37: Inspecting The Tires
Inspecting the Tires Check the tire condition at least every 100 hours of operation. Operating accidents, such as hitting curbs, can damage a tire or rim and also disrupt wheel alignment, so inspect tire condition after an accident. Check the wheels to ensure that they are mounted securely. -
Page 38: Adjusting Front Wheel Toe-In
Figure 43 Figure 42 1. Left-hand A-arm 1. Travel limiting bolt 3. Ride height adjustment bolt 2. Centering bolt 6. Torque the ride height adjustment bolt to 135-165 ft-lb (183-224 N⋅m). 5. Rotate the front A-arm to the desired position 7. -
Page 39: Maintaining The Primary Drive Clutch
Note: The driver should drive up to the measurement area and stay seated in the vehicle while the measurement is being taken. If the vehicle will be run with medium to heavy loads most of the time, set the toe-in on the high side of the recommended amount. -
Page 40: Changing The Transaxle Fluid
1. Drain plug 2. Level indicator hole 5. Lubricate the moving parts in the areas circled in Figure 47 using Toro Dry Lubricant Spray, available through your Authorized Toro Dealer 3. Fill the reservoir (Figure 49) with approximately or Distributor. -
Page 41: Brake Maintenance
Important: Never clean the engine with pressurized water because water could contaminate the fuel system. Brake Maintenance Inspecting the Brakes Brakes are a critical safety component of the vehicle. As with all safety components, they should Figure 50 be closely inspected at regular intervals to ensure 1. -
Page 42: Adjusting The Starter Generator Belt
1. Park the machine on a level surface, shift into Neutral, set the parking brake, turn the ignition off, and remove the key. 2. Raise the bed and secure it with the prop rod. 3. Rotate and inspect the belt (Figure 52) for excessive wear or damage. -
Page 43: Storage
Storage G. Dispose of fuel properly. Recycle as per local codes. 1. Position the machine on a level surface, set the Important: Do not store parking brake, stop the engine, and remove the stabilizer/conditioned gasoline ignition key. over 90 days 2. -
Page 44: Schematics
Schematics G004986 Electrical Schematic (Rev. A) - Page 48 (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatised with your Distributor’s service or have difculty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.