Table of Contents
Related Manuals for Toro 03422
Summary of Contents for Toro 03422
- Page 1 Form No. 3326-466 Reelmaster 2300/2600-D Traction Unit Model No. 03422—210000001 and Up Model No. 03422TE—210000001 and Up Model No. 03247—210000001 and Up Model No. 03427TE—210000001 and Up Model No. 03471 Model No. 03472 Operator’s Manual English (EN)
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Page 2: Table Of Contents
........Dealer or Toro Customer Service and have the model and Controls . -
Page 3: Safety
Write the product model and serial numbers in the space Safe Operating Practices below: The following instructions are from ANSI standard B71.4—1990. Model No. Training Serial No. Read the Operator’s Manual and other training material. If the operator(s) or mechanic(s) can not read English it This manual identifies potential hazards and has special is the owner’s responsibility to explain this material to safety messages that help you and others avoid personal... -
Page 4: Toro Mower Safety
The following list contains safety information specific to Look behind and down before backing up to be sure of Toro products or other safety information that you must a clear path. know that is not included in the ANSI standards. -
Page 5: Sound Pressure Level
Do not overspeed the engine by changing governor of control: settings. To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine – Do not drive close to sand traps, ditches, creeks, speed. steep hillsides, or other hazards. -
Page 6: Safety And Instruction Decals
5. Push to turn cutting units 14. Engine start off. 15. Push during cold start. 94-5056 1. Slow reel speed 4. 5 Blade cutting unit 2. Fast reel speed 5. 8 Blade cutting unit 3. Reel height 94-4985 (Model No. 03422 and 03427) - Page 7 93-6902 (Model No. 03422 and 03427) 104-3885 (Model No. 03422 and 03427) 94–3352 (Model No. 03427TE) 1. Battery 2. Engine 94-3353 1. Crushing of fingers or hands—stay a safe distance away. 26-7390 83-9550 93-6696 1. Warning—spring loaded mechanism. Read the operator’s manual.
- Page 8 93-7272 1. Cutting/dismemberment hazard—stay away from moving parts. 93-7840 1. Engine coolant under 3. Warning—read the pressure operator’s manual. 2. Hot surface—stay away. 4. Explosion hazard—stay away. 93-7273 1. Thrown object 2. Cutting/dismemberment hazard—keep bystanders hazard of hands or away. feet—stay away from moving parts.
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Page 9: Slope Chart
Slope Chart... -
Page 11: Specifications
16–20 psi front and rear tires. Frame consists of formed steel, welded steel, and steel tubing components. Model 03422: Tricycle vehicle with 2-wheel traction drive and rear wheel steering Frame Model 03427: Tricycle vehicle with 3-wheel traction drive and rear wheel steering... -
Page 12: Measurements
Some parts may have already been assembled at the factory. Description Qty. Wheel assembly Flat washer Installing the rear wheel on Model No. 03422 Axle Locknut Wheel assembly Installing the rear wheel on Model No. 03427... - Page 13 Affix to skirt for European compliance. Danger decal Affix to battery for European compliance. Parts catalog Certificate of compliance Operator video View before operating the machine. Operator’s manual Read before operating the machine. Engine operator’s manual Registration card Fill out and return to Toro.
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Page 14: Installing The Rear Wheel
Installing the Rear Wheel Installing the Seat Model 03422—Two Wheel Drive The traction unit is shipped without the seat assembly. Deluxe Seat Kit, Model 30797, or Standard Seat Kit, Model Mount the wheel assembly to the rear castor fork with 2 flat 30796, must be installed as follows: washers, axle, and locknut. -
Page 15: Adjusting The Rear Carrier Frame Height
[68 kg]) and short in stature (less than 5 ft.-4 in. [163 cm] the Cutting Units tall), an optional weight kit (Toro part no. 80-4210) for seat model 30796 is available from your Authorized Toro 1. Remove the cutting units from the cartons. Adjust them Distributor. -
Page 16: Mounting The Cutting Unit Drive Motors
3. Loosen the top capscrew securing the left RM 2300 counterbalance arm to the frame (Fig. 7). (Inner Hole) 4. Remove the bottom capscrew and nut securing the left RM 2600 counterbalance arm to the frame (Fig. 7). (Outer Hole) 5. -
Page 17: Mounting The Cutting Units
Mounting the Cutting Units Installing the Counterbalance Springs 1. Slide a thrust washer onto the lift arm pivot rod (Fig. 10). Warning 2. Slide the cutting unit carrier frame onto the pivot rod and secure it with a flat washer and flange head capscrew (Fig. - Page 18 2. Secure the other end of the spring to the appropriate 5. To tension the counterbalance springs, proceed as hole (see below) on the front and rear counterbalance follows: arms (Fig. 13 & 14) with the spring shackle, clevis pin, A.
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Page 19: Adding Rear Ballast
4. Secure the other end of the spring to the appropriate 8. Secure the bottom of the counterbalance arm to the hole (see below) on the front and rear counterbalance frame with the capscrew and nut previously removed. arms (Fig. 16 & 17) with the spring shackle with the Tighten the top capscrew (Fig. -
Page 20: Affixing The Decals
Affixing the Decals Danger Using the dimensions shown in Figure 18, locate and affix a Reelmaster 2300 or 2600 decal to the skirt on each side of Battery electrolyte contains sulfuric acid which is a the machine. deadly poison and causes severe burns. To ease installation of decal use the following procedure: Do not drink electrolyte and avoid contact with skin, eyes or clothing. -
Page 21: Before Operating
Figure 19 Figure 20 1. Battery 3. Negative (–) battery cable 1. Dipstick 2. Positive (+) batter cable 3. If the oil level is low, remove the oil fill cap (Fig. 21) and gradually add small quantities of oil, checking the Before Operating level frequently, until the level reaches the FULL mark on the dipstick. -
Page 22: Checking The Cooling System
1. Clean the area around the fuel tank cap (Fig. 22). Caution If the engine has been running, the pressurized, hot coolant can escape and cause burns. Do not open the radiator cap when the engine is running. Use a rag when opening the radiator cap, and open the cap slowly to allow steam to escape. -
Page 23: Inspecting The Fuel Filter
2/3 oz bottles. One bottle is sufficient for 4–6 gal. of hydraulic oil. Order Part No. 44-2500 from your Authorized Toro Distributor. 1. Position the machine on a level surface. 2. Check the fluid level by viewing it in the sight gauge Figure 26 (Fig. -
Page 24: Checking The Tire Pressure
4. Install the bowl to the filter head. Make sure that the bottom of the pedal to move backward or to assist in o-ring is positioned properly between the bowl stopping when moving forward (Fig. 28). Also, allow the mounting nut and filter head. pedal to move or move it to the neutral position to stop the machine. -
Page 25: Hour Meter
automatically to the ON/RUN position. To shut the engine Cutting Unit Drive Switch off, rotate the key counterclockwise to the OFF position. The switch (Fig. 29) has two positions: ENGAGE and Remove the key from the switch and install the switch DlSENGAGE. -
Page 26: Seat Adjustments
Drive Engagement Control Deluxe Seat Adjustments (Model 03426 Only) Weight Adjustment (Fig. 32)—Push the lever up or down to adjust to the operator’s weight. Lever up for a light The drive engagement control is located on the lower left operator, lever in middle position for a medium weight side of the operator (Fig. -
Page 27: Starting And Stopping The Engine
Starting and Stopping the 8. Close the fuel shut-off valves before storing the machine. Engine Bleeding the Fuel System Important The fuel system may have to be bled if any of the following situations have occurred: 1. Park the machine on a level surface. Make sure that the Initial start up of a new engine. -
Page 28: Checking The Operation Of The Interlock Switches
6. When a steady stream of fuel flows out of the transfer 1. Be sure that the parking brake is set and all bystanders pump screw, tighten the screw, retaining the angle of the are away from the area of operation. Keep hands and fitting before loosening (Fig. -
Page 29: Operating Characteristics
2. Before starting the engine, close the bypass valve by 1. Verify the height-of-cut setting on the cutting units. rotating it 90 (the bypass valve lever should be Using the column of the chart listing either 5 or 8 blade vertical when closed). -
Page 30: Training Period
Training Period 5/8 (.63) 1/2 (.50) Before mowing with the machine, we suggest that you find a clear area and practice starting and stopping, raising and 3/8 (.38) lowering cutting units, turning, etc. This training period * This height-of-cut and/or mowing speed not recommended for will be beneficial to the operator in gaining confidence in 5 blade reels. -
Page 31: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Change the engine oil. Check the engine belt tension. Change the engine oil filter. After first 10 hours Check the traction belt tension. -
Page 32: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Check the safety interlock operation. Check the brake operation. Check the engine oil level. Check the cooling system fluid level. Drain the water/fuel separator Check the air filter, dust cup, and burp valve. -
Page 33: Service Interval Chart
Service Interval Chart Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance. - Page 34 Also, apply grease to slots in cylinder support (Fig. 46). Figure 42 Figure 39 Figure 43 Figure 40 Figure 41 Figure 44...
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Page 35: Removing The Hood
3. Slide the hood to the right side, lift the other side, and pull it out of the brackets. 4. Reverse the procedure to install the hood. General Air Cleaner Maintenance Check the air cleaner body for damage which could possibly cause an air leak. -
Page 36: Cleaning The Radiator And Screen
200 hours of operation or yearly, whichever comes first. Use a genuine Toro oil filter for replacement. The hydraulic fluid must be changed every 400 hours of operation or yearly, whichever comes first. -
Page 37: Hydraulic System Test Ports
The test ports are used to test pressure in the hydraulic circuits. Contact your local Toro distributor for assistance. Test Port #1 (Fig. 52) is used to forward traction pressure. Test Port #2 (Fig. 52) is used to measure reverse traction pressure. -
Page 38: Adjusting The Transmission For Neutral
Adjusting the Transmission for Neutral If the machine “creeps” when the traction control pedal is in the neutral position, the neutral return mechanism must be adjusted. 1. Block up under the frame so one of the front wheels is off of the floor. Place the selector control in the two wheel drive position. -
Page 39: Adjusting The Belts
4. After adjusting the pump plate, check the neutral switch operation and, if necessary, adjust it as follows: A. Loosen the locknut securing the switch adjusting screw. Thread it away from the switch until the capscrew head clears the switch. B. -
Page 40: Adjusting The Traction Pedal Damper
Adjusting the Traction Pedal Battery Care Damper The battery electrolyte level must be properly maintained and the top of the battery kept clean. lf the machine is 1. To expose the traction pedal damper, remove the stored in a location where temperatures are extremely high, right-hand panel. -
Page 41: Storing The Battery
Storing the Battery Backlapping If the machine will be stored more than 30 days, remove Danger the battery and charge it fully. Either store it on the shelf or on the machine. Leave the cables disconnected if it is stored on the machine. - Page 42 Note: Additional instructions and procedures on backlapping are available in the TORO Sharpening Reel & Rotary Mowers Manual, Form No. 80-300SL. Note: For a better cutting edge, run a file across the front face of the bedknife when the lapping operation is completed.
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Page 43: Electrical Schematic
Electrical Schematic... -
Page 44: Hydraulic Schematic (Model No. 03422-2Wd)
Hydraulic Schematic (Model No. 03422—2WD) -
Page 45: Hydraulic Schematic (Model No. 03427-3Wd)
Hydraulic Schematic (Model No. 03427—3WD) -
Page 49: California Emission Control System Warranty Statement
California Emission Control System Warranty Statement YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Ishikawajima-Shibaura Machinery Co., Ltd. (ISM) are pleased to explain the emission control system warranty on your 1995 and later utility or lawn and garden equipment engine. In California, new utility and lawn and garden equipment engines must be designed, built and equipped to meet the State’s stringent anti–smog standards. - Page 50 3. WHAT IS COVERED A. REPAIR OR REPLACEMENT OF PARTS Repair or replacement of any California emission control warranted part will be performed at no charge to the owner at a service center where the equipment was purchased or at ISM’s engine distributor. To obtain the telephone number of your nearest authorized service center in California contact the manufacturer’s dealer from whom you purchased your equipment or call ISM representative at 1-212-599-8100.
- Page 51 6. WHERE TO GET WARRANTY SERVICE Repair or replacement of any California emission control warranted parts will be performed at no charge to the owner at a service center where the equipment was purchased or at ISM’s engine distributor. To obtain the telephone number of your nearest authorized service center in California contact the manufacturer’s dealer from whom you purchased your equipment or call ISM’s representative at 1-212-599-8100.
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Page 52: The Toro General Commercial Products Warranty
If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.