Honeywell XYR 6000 Quick Start Manual
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Honeywell XYR 6000 Quick Start Manual

Honeywell XYR 6000 Quick Start Manual

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OneWireless
XYR 6000 Transmitters
Quick Start Guide
34-XY-25-21
Revision 3
8/28/07

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Summary of Contents for Honeywell XYR 6000

  • Page 1 OneWireless XYR 6000 Transmitters Quick Start Guide 34-XY-25-21 Revision 3 8/28/07...
  • Page 2 In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

  • Page 3: About This Document

    Configuration, authentication and operation are covered in other documents. Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions. The initial release of OneWireless (R100) is targeted at open loop control, supervisory control, and controls that do not have environmental or safety consequences.
  • Page 4 Email: Global-TAC-India@honeywell.com Korea Contact: Honeywell Global TAC – Korea Phone: +82-2-799-6317 +82-11-9227-6324 Facsimile: +82-2-792-9015 Mail: Honeywell Co., Ltd 17F, Kikje Center B/D, 191, Hangangro-2Ga Yongsan-gu, Seoul, 140-702, Korea Email: Global-TAC-Korea@honeywell.com OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...
  • Page 5 20th Floor, 1-16-1 Kaigan, Minato-ku, Tokyo 105-0022, Japan Email: Global-TAC-JapanJA25@honeywell.com World Wide Web Honeywell Solution Support Online: http://www.honeywell.com/ps Elsewhere Call your nearest Honeywell office. Training Classes Honeywell Automation College: http://www.automationcollege.com Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...

  • Page 6: Symbol Definitions

    Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...

  • Page 7: Table Of Contents

    Remote probe wiring ............................16 HLAI models..........................17 Connect wiring ..............................17 Corrosion models ........................18 Probe mounting locations.............................18 Probe installation..............................21 Connect wiring ..............................22 ANTENNA ADJUSTMENT AND MOUNTING ............23 Requirements..........................23 Radio installation requirements ..........................23 Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...
  • Page 8 Omnidirectional mounting procedure ........................28 Connect antenna to transmitter..........................28 START UP ......................29 Connect batteries ........................29 Display sequence ........................30 Authentication..........................30 CSA CERTIFIED DIVISION 2 / ZONE 2 INSTALLATION DRAWINGS ....31 viii OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...
  • Page 9 Contents Tables Tables Table 2-1 Display adjustment ........................12 Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...
  • Page 10 Figure 17 Elbow antenna adjustment ......................24 Figure 18 Integral straight antenna ......................24 Figure 19 Directional antenna mounting ..................... 27 Figure 20 Omnidirection antenna mounting....................28 Figure 21 Battery assembly ........................30 OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...

  • Page 11: Introduction

    Division 2 / Zone 2 apparatus may only be connected to a non-hazardous process. Radio certifications Agency Certification Description The XYR 6000 Wireless Transmitters comply with part 15 of the FCC rules. Operation is subject to the following two conditions. Federal Communications FCC ID: S5750016517...

  • Page 12: Approval Ratings

    *Class II and III installations and for Type 4X/IP66 applications require that all cable and unused entires be sealed with an NRTL listed cable gland or seal fitting. Cable glands and seal fittings are not supplied by Honeywell. OneWireless XYR 6000 Transmitters Quick Start Guide...

  • Page 13: Transmitter Mounting

    2. Transmitter Mounting Weight Transmitter model Weight STDW9xx 11 lbs (5 kg) STGW9x4 STGW9xL 7 lbs (3.2 kg) STAW94L STIW400 6 lbs (2.7 kg) STTW400 CETW6000M Dimensions Figure 1 Temperature/HLAI/Corrosion transmitter dimensions Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...

  • Page 14: Figure 2 Temperature/Hlai/Corrosion Antenna Dimensions

    2. Transmitter Mounting 2.2. Dimensions Figure 2 Temperature/HLAI/Corrosion antenna dimensions OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...

  • Page 15: Figure 3 Dp/Dhgp Pressure Transmitter Dimensions

    2. Transmitter Mounting 2.2. Dimensions Figure 3 DP/DHGP Pressure transmitter dimensions Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...

  • Page 16: Figure 4 Dp/Dhgp Pressure Antenna Dimensions

    2. Transmitter Mounting 2.2. Dimensions Figure 4 DP/DHGP Pressure antenna dimensions OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...

  • Page 17: Figure 5 Gp/Ap Pressure Transmitter Dimensions

    2. Transmitter Mounting 2.2. Dimensions Figure 5 GP/AP Pressure transmitter dimensions Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...

  • Page 18: Figure 6 Gp/Ap Pressure Antenna Dimensions

    2. Transmitter Mounting 2.2. Dimensions Figure 6 GP/AP Pressure antenna dimensions OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...

  • Page 19: Transmitter Location

    Position bracket on 2-inch (50.8 mm) pipe and install “U” bolt around pipe and through holes in bracket. Secure with nuts and lockwashers provided. Figure 7 Common bracket orientations Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...

  • Page 20: Attach Transmitter To Bracket

    Mounting holes in end of process head In-line GP and AP (LGP Smaller “U” bolt. model) Temperature Smaller “U” bolt. High Level Analog Input Smaller “U” bolt. Corrosion Smaller “U” bolt. OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...

  • Page 21: Rotate Transmitter Housing

    • Torque Screwdriver • 1.5 mm hex key Procedure WARNING Risk of death or serious injury by explosion. Do not open transmitter enclosure when an explosive gas atmosphere is present. Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...

  • Page 22: Table 2-1 Display Adjustment

    Table 2-1 Display adjustment Step Action Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing. Loosen the M3 locking set screw on the display end-cap. See item 1 in Figure 9. Unscrew and remove the end cap.

  • Page 23: Process Insertion

    Figure 10 Typical 3-valve manifold and blow-down piping arrangement Another piping arrangement uses a block-off valve and a tee connector in the process piping to the transmitter as shown in Figure 11. Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...

  • Page 24: Figure 11 Typical Arrangement For ½" Npt Process Connection Piping

    As a general rule there is a 56 degree C drop (100 degrees F) in the temperature of the process for every foot (305 mm) of ½ inch uninsulated piping. OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3...

  • Page 25: Process Connections

    (where possible) before connecting these lines to the transmitter’s meter body. Be sure all the valves in the blow-down lines are closed tight after the initial blow-down procedure and each maintenance procedure after that. Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...

  • Page 26: Temperature Models

    See page 31 for terminal connections. Plug battery connector into batteries. See page 29. Close rear end cap and cable gland. Tighten M3 locking screw on the rear end cap. OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...

  • Page 27: Hlai Models

    14 and Figure 15. Figure 13 HLAI connection 0-5V 0-5V 1-5V 1-5V Figure 14 Voltage input wiring 0-20 mA 0-20 mA 0-20 mA 4-20mA 4-20mA 4-20mA Figure 15 Current input wiring Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...

  • Page 28: Corrosion Models

    Correct Pipeline Position Probe can be located at any point on the pipeline but should always be immersed in the corrosive material. OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...
  • Page 29 Installed in a Condensate Flash Tank A condensate flash tank is also a good application. Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...
  • Page 30 In this case it is advisable to select the electrodes to be the same material as the pump’s impeller. OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3...

  • Page 31: Probe Installation

    Ensure the flow rate of the process fluid does not exceed 20 feet per second (fps). Stronger flow might damage probes with three finger electrodes and interfere with the reading. If the flow rate exceeds the recommendation, a different probe style may be required. Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...

  • Page 32: Connect Wiring

    Feed probe wiring through the cable gland and connect to terminal block. See Figure 16. See page 31 for terminal connections. Plug battery connector into batteries. Close rear end cap and cable gland. Figure 16 Corrosion transmitter with remote probe OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...

  • Page 33: Antenna Adjustment And Mounting

    ATTENTION Federal Communications Commission (FCC): The XYR 6000 Wireless Transmitters comply with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

  • Page 34: Elbow

    Rotate antenna for best reception. Do not rotate antenna more than 180 degrees either direction or you could damage internal wiring. Tighten set screw. Straight Figure 18 Integral straight antenna OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...

  • Page 35: Remote Antenna

    If anything such as a wire or mast does come in contact with a power line, DON’T TOUCH IT OR ATTEMPT TO MOVE IT. Instead, save your life by calling the power company. Don’t attempt to erect antennas or towers on windy days. Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...
  • Page 36 Use a non-conductive dry board, stick or rope to push or drag them so they no longer are in contact with electrical power. Once they are no longer contacting electrical power, administer CPR if you are certified, and make sure that emergency medical aid has been requested. OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...

  • Page 37: Directional Mounting Procedure

    Attach antenna to mast mounting bracket as shown using supplied hardware. Adjust antenna to desired tilt and lock into place using the antenna tilt adjustment nut. Figure 19 Directional antenna mounting Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...

  • Page 38: Omnidirectional Mounting Procedure

    The lightning arrestor must be bonded to earth ground to function properly. See page 37 for cable types and connection information. OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...

  • Page 39: Start Up

    Both batteries must be the same model from the same manufacturer. Mixing old and new batteries or different manufacturers is not permitted. Use only the following 3.6V lithium thionyl chloride (Li-SOCl2) batteries (non- rechargeable), size D. No other batteries are approved for use in XYR 6000 Wireless Transmitters. •...

  • Page 40: Display Sequence

    Use the Authentication Device Pocket PC software to receive security keys from the Key Server manager, then aim the Pocket PC at the transmitter and transmit a key. See Getting Started with Honeywell OneWireless Solutions for more information. OneWireless XYR 6000 Transmitters Quick Start Guide...

  • Page 41: Csa Certified Division 2 / Zone 2 Installation Drawings

    6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings Use the following drawings and accompanying notes and text for hazardous locations. For non-hazardous locations you can use the same drawings without the accompanying notes and text. Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...
  • Page 42 6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...
  • Page 43 6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...
  • Page 44 6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...
  • Page 45 6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...
  • Page 46 6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...
  • Page 47 6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings Revision 3 OneWireless XYR 6000 Transmitters Quick Start Guide 8/8/07...
  • Page 48 6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings OneWireless XYR 6000 Transmitters Quick Start Guide Revision 3 8/8/07...
  • Page 50 Honeywell International Process Solutions 2500 West Union Hills Phoenix, AZ 85027...

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