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Honeywell XYR 6000 User Manual

Onewireless. isa100.11a compliant universal i/o transmitter
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OneWireless
XYR 6000 ISA100.11a Compliant
Universal I/O Transmitter
User's Manual
34-XY-25-46
Revision 1
January 2011

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Summary of Contents for Honeywell XYR 6000

  • Page 1 OneWireless XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual 34-XY-25-46 Revision 1 January 2011...
  • Page 2 In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

  • Page 3: About This Document

    Transmitters. Mounting, installation and wiring are covered in other documents. Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions. OneWireless is targeted at open loop control, supervisory control, and controls that do not have environmental or safety consequences.
  • Page 4 Contact: Honeywell Global TAC – Korea Phone: +82-2-799-6317 +82-11-9227-6324 Facsimile: +82-2-792-9015 Mail: Honeywell Co., Ltd 17F, Kikje Center B/D, 191, Hangangro-2Ga Yongsan-gu, Seoul, 140-702, Korea Email: Global-TAC-Korea@honeywell.com XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...
  • Page 5 20th Floor, 1-16-1 Kaigan, Minato-ku, Tokyo 105-0022, Japan Email: Global-TAC-JapanJA25@honeywell.com World Wide Web Honeywell Solution Support Online: www.honeywell.com/ps/hfs Elsewhere Call your nearest Honeywell office. Training Classes Honeywell Automation College: http://www.automationcollege.com Revision 1 XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual January 2011...

  • Page 6: Symbol Definitions

    Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. continued XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...
  • Page 7 The ISA100 Wireless Compliant logo indicates the device has received ISA100.11a conformance certification and is registered with the Wireless Compliance Institute, assuring device interoperability. Canadian Registration Number Revision 1 XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual January 2011...
  • Page 8 XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...
  • Page 9 Calibrating the transmitter ......................11 Methods of calibration ............................11 User calibration ..............................12 Wiring for calibration – XYR 6000 Universal I/O Wiring Diagrams for AI/DI (Model STUW700) ......13 Wiring for calibration – XYR 6000 Universal I/O Wiring Diagrams for AI/DI/DO (Model STUW701).....14 Restore calibration..............................16 Clear calibration..............................16...
  • Page 10 Procedure ................................41 Replacing antenna ........................43 Tools required ..............................43 Procedure ................................43 Replacing terminal board ......................46 When to replace..............................46 Tools required ..............................46 Procedure ................................46 XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...
  • Page 11 Table 12: IS Battery Pack replacement procedure..................37 Table 13 24V External power module ......................40 Table 14 Sensor module replacement......................42 Table 15 Antenna replacement procedure ....................44 Table 16 Terminal board replacement procedure ..................46 Revision 1 XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual January 2011...
  • Page 12 Contents Figures Figures Figure 1 XYR 6000 Universal I/O Functional Diagram .................4 Figure 2 Block Diagram ..........................17 Figure 3 Main menu.............................28 Figure 4 Security and Node Deployment.....................29 Figure 5 Device Local Configuration screen....................31 Figure 6 Read Device Information.......................32 Figure 7 Advanced Options .........................34 Figure 8: IS Battery Pack..........................37...

  • Page 13: Onewireless Network Overview

     Details of topics that relate uniquely to the Honeywell XYR 6000 Universal I/O Transmitter,  This manual does not cover installation, mounting, or wiring. See XYR 6000 Transmitter Quick Start Guide (document 34-XY-25-21). OneWireless network overview OneWireless is an all digital, serial, two-way communication mesh network that interconnects industrial field sensors to a central system.
  • Page 14 T/C or mV T/C or mV HLAI T/C or mV (Factory default) T/C or mV T/C or mV  Up to 2 T/C, millivolt or DI (contact closure) channels XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...

  • Page 15: Revision 1 Xyr 6000 Isa100.11A Compliant Universal I/O Transmitter User's Manual

    The Process Variable (PV) is available for monitoring and alarm purposes. Available PV update rates are 1, 5, 10, 30 seconds and are set on OneWireless User Interface. Slower update rates extend battery life. Figure 1 shows a block diagram of a XYR 6000 Universal I/O transmitter’s operating functions. Revision 1 XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual...

  • Page 16: Specifications

    Lithuania Cyprus Malta Czech Republic Netherlands Denmark Norway Estonia Poland Finland Portugal France Romania Germany Slovakia Greece Slovenia Hungary Spain Iceland Sweden Ireland Switzerland Italy United Kingdom XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...

  • Page 17: Certifications And Approvals

    Class II and III installations and Type 4X/IP66 applications require that all cable and unused entries be sealed with a NRTL (National Recognized Testing Laboratory) listed cable gland or conduit plug. Cable glands and conduit plugs are not supplied with the product. Revision 1 XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual January 2011...

  • Page 18: Agency Compliance Information

    This section contains the Federal Communications Commission (FCC), Industry Canada (IC) and Radio Frequency compliance statements for the OneWireless Multinode device. ATTENTION XYR 6000 units must be professionally installed in accordance with the requirements specified in the OneWireless XYR 6000 Agency Compliance Professional Installation Guide.

  • Page 19: Radio Frequency (Rf) Statement

    20cm from all persons. European Union restriction The XYR 6000 Wireless Transmitters are in conformity with the applicable portions of the ETSI standards as required by the R&TTE Directive 1999/5/EC.

  • Page 20: Honeywell European (Ce) Declaration Of Conformity (Doc)

    525 East Market Street, York, PA 17403 USA Compliance Statement The products listed here comply with the harmonized standards listed above. Typical product line systems and configurations have been tested, for compliance. XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...

  • Page 21: European Declaration Of Conformity Statements

    Hereby, Honeywell, declares that this XYR 6000 is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC. Español Por medio de la presente Honeywell declara que el XYR 6000 cumple (Spanish): con los requisitos esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999/5/CE.

  • Page 22: For More Information About The R&Tte Directive

    ATEX Conditions for Safe Use Because the enclosure of the XYR 6000 Wireless Transmitter is made from aluminum, if it is mounted in an area where the use of category 1G apparatus is required, it must be installed such that even in the event of rare incidents, ignition sources due to impact and friction sparks are excluded.

  • Page 23: Connecting To Network

    3.1. Installation 3. Preparation Installation Refer to the XYR 6000 Transmitter Quick Start Guide (document 34-XY-25-21) for installation, mounting and wiring of your XYR 6000 transmitter. Configuration The XYR 6000 Transmitter contains the electronics interface compatible for connecting to the OneWireless network.

  • Page 24: User Calibration

    Repeat steps 1 through 6 for each channel you want to calibrate. Reverse steps 3 and 4. When ready, in OneWireless UI return the transmitter’s channel to service and set Software Write Protect to Enable. XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...

  • Page 25: Wiring For Calibration – Xyr 6000 Universal I/O Wiring Diagrams For Ai/Di (Model Stuw700)

    3. Preparation 3.4. Calibrating the transmitter Wiring for calibration – XYR 6000 Universal I/O Wiring Diagrams for AI/DI (Model STUW700) PV1 Possible Connections T/C, DI or HLAI PV2 Possible Connections T/C, DI or HLAI PV3 Possible Connections (HLAI only) Note: any combination of the above are allowed.

  • Page 26: Wiring For Calibration – Xyr 6000 Universal I/O Wiring Diagrams For Ai/Di/Do (Model Stuw701)

    3. Preparation 3.4. Calibrating the transmitter Wiring for calibration – XYR 6000 Universal I/O Wiring Diagrams for AI/DI/DO (Model STUW701) PV1 Possible Connections T/C, DI or HLAI PV2 Possible Connections T/C, DI or HLAI PV3 Possible Connections (DO only) Note: any combination of the above are allowed.

  • Page 27: Table 2 Calibration Error Messages

    3. Preparation 3.4. Calibrating the transmitter Table 2 Calibration error messages Message Meaning CALIBRATION_FAIL 1. Calibration gain is greater than 5%. 2. Calibration offset is greater than 5% of sensor span. (TC span is in mV. RTD span is in Ohms.) BAD_TRIM_POINT CAL_POINT_HI is greater than sensor...

  • Page 28: Restore Calibration

    Display will say BUSY, then SUCCESS. Repeat for each channel desired. When ready, in OneWireless UI return the transmitter’s channel to service and set Software Write Protect to Enable. XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...

  • Page 29: Function Blocks

    4. Function blocks 4.1. Introduction 4. Function blocks Introduction This section explains the construction and contents of the XYR 6000 Universal I/O Transmitter Function Blocks. Block description Block types Blocks are the key elements that make up the transmitter’s configuration. The blocks contain data (block objects and parameters) which define the application, such as the inputs and outputs, signal processing and connections to other applications.

  • Page 30: Parameter Details

    WFN ID by accessing the quick view mode using the Provisioning Device navigation keys. For more information on parameters, refer to the following documents.  OneWireless Wireless Builder User’s Guide  OneWireless Parameter Reference XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...

  • Page 31: Operation

    5. Operation 5.1. Overview 5. Operation Overview Transmitter display modes The transmitter has the following display modes.  Test. Appears briefly after power-up to self-test the display.  Connection status. Appears when transmitter is not fully connected to the OneWireless network. See section 5.2.

  • Page 32: Transmitter Connection Status

    Transmitter has validated the key and has No action required. made a secure connection with at least two FDAP(s). Transmitter should appear in OneWireless UI as an uncommissioned device. XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...

  • Page 33: Transmitter Pv Display

    5. Operation 5.3. Transmitter PV display Transmitter PV display The following information is displayed in sequence for the first channel, second channel, etc. then repeating continuously unless another display mode (see Transmitter display modes on page 19) is selected. Table 4 Transmitter PV Display Item displayed Example Details...
  • Page 34 Parts per million Parts per trillion Pounds per square inch psia Pounds per square inch absolute psig Pounds per square inch gauge Revolutions Pevolutions per minute Volts XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...

  • Page 35: Table 6 Pv Status

    5. Operation 5.3. Transmitter PV display Table 6 PV status PV status Cause – Action PV is normal – no action required  (blank)  Possible calibration error – Clear calibration Transducer Block can not execute due to internal firmware state – Attempt ...
  • Page 36 The following statuses are displayed only in OneWireless UI Device Status. blank* Device/Firmware Sensor Board Firmware Replace sensor module. See page Mismatch* Error. The software did not pass verification tests. XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...

  • Page 37: Transmitter Quick View Of Parameters

    Heap Allocation Failure. Clear by warm restart of device. If Available* Software detected heap condition persists contact shortage and some Honeywell service. communication packets may have been dropped. blank Input 1 T/C Warning Faulty thermocouple, Check input 1 connection and resistance excessive wiring.
  • Page 38 Sensor device revision SBLD Sensor build number Radio Type DSSS RBLD Radio build number Wireless field network identifier Network device address MODE/CHANNEL Frequency hopping mode & channel XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...

  • Page 39: Transmitter Menu

    5. Operation 5.5. Transmitter menu Transmitter menu Menu tree At the PV display, press Enter to access the menus. To interact with the menus use the Device Local Configuration onscreen buttons (page 31) or the buttons on your PDA. Table 8 Menu tree Menu item Description Calibration menu.

  • Page 40: Provisioning Device Menus

    Main menu The main menu is shown below. Details start on the next page. Figure 3 Main menu XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...

  • Page 41: Security And Node Deployment

    5. Operation 5.6. Provisioning device menus Security and Node Deployment Use this to:  receive new security keys,  transmit security keys for connecting the transmitter (or other nodes) to the OneWireless network,  clear all security keys from the Provisioning Device ...
  • Page 42 Wireless System Gateway user interface and getting more. For more details on keys, refer to Getting Started with Honeywell OneWireless Solutions. XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual...

  • Page 43: Device Local Configuration

    5. Operation 5.6. Provisioning device menus Device Local Configuration Use Device Local Configuration buttons (Table 9) to navigate the transmitter menus (Table 8) and to make selections and changes. You can also use the PDA buttons. Figure 5 Device Local Configuration screen Table 9 Buttons for Device Local Configuration Button Function...

  • Page 44: Read Device Information

    Do not confuse this with the other nameplate item marked “Serial.” Network ID Network Address of the device in hexadecimal. IP Address: IP Address of radio XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...
  • Page 45 5. Operation 5.6. Provisioning device menus Item Description Device Role: Function of the device in the wireless network. No Routing – Device functions only as a transmitter I/O Router – Device functions both as a transmitter and as a field router Join Status: The first line displays one of the following connection states.

  • Page 46: Advanced Options

    Reads the transmission power level of the transmitter radio. Read Tag Name Reads the transmitter’s tag name Write Tag Name Write the transmitter’s tag name with the entered text, maximum 16 characters XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...

  • Page 47: Maintenance/Repair

    6. Maintenance/Repair Parts The following replacement parts may be ordered from Honeywell. Part number Qty. Description 50015866-525 ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for UNIVERSAL I/O STUW700 AI/DI ISA100 INTRINSICALLY SAFE 50015866-526 ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for UNIVERSAL...

  • Page 48: Replacing Batteries

    Batteries must not be changed in an explosive gas atmosphere.  If IS Battery Pack, Honeywell 50047517-001, has been installed in the Wireless Transmitter, the transmitter enclosure maybe opened when an explosive gas atmosphere is present. Otherwise, do not open transmitter enclosure when and explosive gas atmosphere is present.

  • Page 49: Table 12: Is Battery Pack Replacement Procedure

    0.4 to 0.6 N-M (3.5 – 5.3 Lb-in). Reconnect the Battery Pack connector Honeywell recommends lubricating the end cap with a silicone grease such as Dow Corning #55 or equivalent before replacing the end cap Screw the cap back on and tighten the M3 locking screw...

  • Page 50: Replacing 24V External Power Module

    Disconnect all power from transmitter input sources before accessing the 24V power module. Failure to do so could result in death or serious injury if the input terminals or wires are accidentally touched. XYR 6000 ISA100.11a Compliant Universal I/O Transmitter User's Manual Revision 1 January 2011...

  • Page 51: Figure 9 24V Power Supply Module Assembly

    Figure 9 24V Power Supply Module Assembly 24V Wiring Connector M3 Locking Screw Power Connector Power Module Mounting Screws Revision 1 User's Manual January 2011...

  • Page 52: Table 13 24V External Power Module

    0,4 – 0,6 N-M (3.5 – 5.3 Lb-in). Re-connect battery connector. Honeywell recommends lubricating the end cap O-ring with a Silicone Grease such as Dow Corning #55 or equivalent before replacing the end cap. Screw the end cap back on and tighten the M3 locking screw.

  • Page 53: Replacing Sensor Module

    Replacing sensor module When to replace Various error messages can help you diagnose a faulty module. These are described elsewhere in this manual. Tools required  #1 Phillips Screwdriver or 1/8” Slotted Screwdriver  Torque Screwdriver  1.5 mm hex key Procedure WARNING Risk of death or serious injury by explosion.

  • Page 54: Table 14 Sensor Module Replacement

    Table 14 Sensor module replacement Step Action Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing. Loosen the M3 locking set screw on the display end-cap. See item 1 in Figure 10. Unscrew and remove the end cap.

  • Page 55: Replacing Antenna

    POTENTIAL ELECTROSTATIC CHARGING HAZARD The integrally mounted antenna shroud is made of Teflon® and has a surface resistance greater than 1Gohm per square. When the XYR 6000 transmitter is installed in potentially hazardous locations care should be taken not to electrostatically charge the surface of the antenna shroud by rubbing the surface with a cloth, or cleaning the surface with a solvent.

  • Page 56: Table 15 Antenna Replacement Procedure

    See items 2 in Figure 11. Torque screws to 0,4 – 0,6 N-M (3.5 – 5.3 Lb- in). Replace the front end cap. Honeywell recommends lubricating the front end cap O-ring with a Silicone Grease such as Dow Corning #55 or equivalent before replacing the end cap.

  • Page 57: Figure 11 Antenna Replacement

    Antenna connector Figure 11 Antenna replacement Revision 1 User's Manual January 2011...

  • Page 58: Replacing Terminal Board

    Table 16 Terminal board replacement procedure Step Action Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing. SHOCK HAZARD Depending on your installation, transmitter input wiring sources may contain high voltage.

  • Page 59: January

    (3.5 – 5.3 Lb-in). Re-connect battery connector. Honeywell recommends lubricating the end cap O-ring with a Silicone Grease such as Dow Corning #55 or equivalent before replacing the end cap. Screw the end cap back on and tighten the M3 locking screw.
  • Page 60 Phone: +(662) 693-3099 FAX: +44 (0) 1344 655554 China – PRC - Chengdu FAX: +(662) 693-3089 Brazil Honeywell China Inc. Italy Honeywell do Brasil & Cia Honeywell S.p.A. Phone: +(86-28) 8678- MIDDLE EAST Taiwan R.O.C. Phone: +(55-11) 7266-1900 Phone:+390292146307 6348 Honeywell Taiwan Ltd.

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