Grizzly H8154 Owner's Manual
Grizzly H8154 Owner's Manual

Grizzly H8154 Owner's Manual

Ac/dc stick/tig welder

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MODEL H8154
AC/DC STICK/TIG WELDER
OWNER'S MANUAL
COPYRIGHT © MAY, 2007 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS9402 PRINTED IN CHINA

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Summary of Contents for Grizzly H8154

  • Page 1 MODEL H8154 AC/DC STICK/TIG WELDER OWNER'S MANUAL COPYRIGHT © MAY, 2007 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TS9402 PRINTED IN CHINA...
  • Page 2 ���� ������ �������� �������� ������ ������������ �� ��� ������ ������ ���������� ����������� ��� ������� �� ���� ������������������ ������� �� ����� ���������� ��� ������ ��� ������������ ����� �� ���� ������ ��� ������ �� ������� �������� ������� ��������� ����������� ������������� �� ������ ���...
  • Page 3: Table Of Contents

    Grounding for Welding Safety ... 8 SECTION 3: INVENTORY ... 9 SECTION 4: OPERATIONS ... 10 Operation Safety ... 10 Welder Duty Cycle ... 10 Welder Controls ... 11 General Welding Operations ... 13 SECTION 5: ACCESSORIES ... 14 SECTION 6: SERVICE ... 15 Troubleshooting ...
  • Page 4: Introduction

    INTRODUCTION Foreword We are proud to offer the Model H8154 AC/DC Stick/TIG Welder. This machine is part of a grow- ing Grizzly family of fine metalworking equipment. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com-...
  • Page 5: Specifications

    Figure 2. Model H8154 front connections. Positive Output Socket M. Negative Output Socket N. Remote Control Connection O. Gas Outlet Connection Figure 3. Model H8154 features on back of P. Power ON/OFF Switch Q. Gas Inlet Connection R. Power Cord S. Welder Enclosure Ground Terminal Cooling Fan and Cover welder.
  • Page 6: Section 1: Safety

    �� ����� ������� ��������� ���� air-supplied respirators if necessary. Keep ����� �� ����� ��� ��������� �� ��������� in mind that all normal welding hazards are ����� �� �������� ������������������ intensified in a confined space. ������������������������������������ ��������� ����������� H8154 AC/DC Stick/TIG Welder...
  • Page 7 Containers should be prepared per American Welding Society Publication F4.1, Section 7. H8154 AC/DC Stick/TIG Welder HANDLING GAS CYLINDERS. Regardless of content, pressurized gas cylinders can explode. Always secure a protector cap in place over the outlet valve assembly when moving the cylinder.
  • Page 8: Additional Sources For Welding Codes And Standards

    Use this and other equipment with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. H8154 AC/DC Stick/TIG Welder...
  • Page 9: Section 2: Circuit Requirements

    DO NOT connect the machine to the power source until instructed to do so. Amperage Draw The Model H8154 welder draws the following amps under maximum load: Draw at 220V, Single Phase ... 23.8 Amps Circuit Requirements Connect your welder to a dedicated and grounded circuit that is rated for the amperage given below.
  • Page 10: Grounding For Welding Safety

    Page 6). Welding Machine Ground When properly connected to a power source, the Model H8154 welder is grounded through the power cord and local power grid. The internal welding circuit of the welder is insulated from the external enclosure. However, to avoid shocking...
  • Page 11: Section 3: Inventory

    SECTION 3: INVENTORY The Model H8154 was carefully packed when it left our warehouse. If you discover the machine is damaged or a part is missing after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
  • Page 12: Section 4: Operations

    For instance, the Model H8154 has a stick duty cycle of 35% at 130A output. This means that the welder can operate continuously for 3.5 minutes at 130A output, then the arc must be stopped for at least 6.5 minutes to allow the welder to cool...
  • Page 13: Welder Controls

    Welder Controls Figure 7. Model H8154 controls. A. Output Current Dial: Adjust this control for the correct welding output current. —AC/DC Stick Welding ...5–130A —AC TIG Welding ...20–160A —DC TIG Welding ...5–160A B. Square Wave Percentage: Use this dial to adjust the deposition and penetration of the AC TIG arc.
  • Page 14 AC/DC Selector: Use this switch to select AC or DC current output. K. Pre-Flow Time Dial: This knob will control the amount of time (0–10 seconds) gas will flow through the TIG torch before the welding current in turned on. H8154 AC/DC Stick/TIG Welder...
  • Page 15: General Welding Operations

    Choose the correct amperage output and be aware of the duty cycle for this amperage. H8154 AC/DC Stick/TIG Welder Decide which type of weld is correct for your project and properly prepare the metal. Select the correct settings on the front control panel for your welding operation.
  • Page 16: Section 5: Accessories

    Figure 10. Models H9748/H9746/H9745 leather H3157—Deluxe Welding Gloves Top grain, leather gloves protect against welding hazards. Extra long to protect wrists and fore- arms. One size fits all. Figure 11. Model H3157 deluxe welding gloves. welding protection. H8154 AC/DC Stick/TIG Welder...
  • Page 17: Section 6: Service

    Lack of penetration. 1. Improper joint preparation. 2. Improper weld technique. 3. Insufficient heat applied to weld. 4. Incorrect gas or gas settings (TIG). H8154 AC/DC Stick/TIG Welder Troubleshooting Possible Solution 1. Test for good contacts; correct the wiring. 2. Check for broken wires or disconnected/corroded connections, and repair/replace as necessary.
  • Page 18 3. Use correct type and size of electrode/tungsten rod. 4. Remove all grease, oil, moisture, coatings, rust, and dirt from workpiece before welding. 5. Use the correct gas for the welding operation; adjust the gas flow as necessary. H8154 AC/DC Stick/TIG Welder ⁄ " of contami-...
  • Page 19: Replacement Parts & Labels

    Safety labels warn about machine hazards and ways to prevent injury. The owner of this welder MUST maintain the original location and readability of the labels on the welder. If any label is removed or becomes unreadable, REPLACE that label before using the welder again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
  • Page 20 ���������������������������������������������������������������������������������� � ������������������������������������������������������������������������������������ ����� ����������������������� ������ � ������������������������ ���� ��������������������� ���������������������������� ������ ������������������������ ���������� � ���������������� ���������������������������� ������������������������������� ��������������������������� ��� ��������� ����������� �� ����� �� � ��������� ������ �� ���� �� ���� ��� ��������� �������� �� ���� �� ������� ������ �������� ��� ��������� �� ������� ��� ����������� �� �������� ������������� ���...
  • Page 21 ���������������������� ���������������������� ����������������������������������� ����������������������������������� ������������������������������������� �������������������������������������� ������� ����������� ���� ���� ��� ���� ����������� �� ���������� �������������������������������������� ����� ����� ����...
  • Page 23: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 24 ��� ������ ��� ���� ���� ������� ����� ��� ������� ����� ��� �������� ��� ������� � � � ���� ����� ��� � � �������� ������ ��� � ����� ������ � �� ��� �������� ������� � ������ �������� ������ ������� ������ �� ����� ������...

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