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For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
Introduction
this portable blade welder can cut, weld, anneal,
and grind bandsaw blades, which is commonly
done in the following situations:
•
to re-join a blade that has been purposely
cut for making an internal contour cut.
•
to repair a broken blade that is still sharp and
useful.
•
to fabricate a new blade from bulk blade
material.
figure 1. Blade Welder.
WARNINg: NO PORTION Of ThIS MANUAL MAy BE REPRODUCED IN ANy ShAPE
OR fORM WIThOUT ThE WRITTEN APPROvAL Of gRIzzLy INDUSTRIAL, INC.
Copyright © ApriL, 2012 By grizzLy industriAL, inC.
#ts14909 printed in tAiWAn
MODEL T10499/T10500
PORTABLE
BLADE WELDER
INSTRUCTIONS
hot sparks from the welding process can
damage your eyes and skin. During welding
operations, always wear safety goggles and
protective gear, and keep the spark deflec-
tor over the welding clamps to reduce your
risk.
Specifications
T10499:
range of Blade Widths ............................
range of Blade thickness ..............0.02"–0.035"
power supply requirement ..........115V, 15 Amps
Welding power........................................ 1.2 KVA
shipping Weight ........................................50 lbs.
T10500:
range of Blade Widths ............................
range of Blade thickness ..............0.02"–0.035"
power supply requirement .........230V, 20 Amps
Welding power........................................ 4.2 KVA
shipping Weight ........................................69 lbs.
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Table of Contents
Related Manuals for Grizzly T10499
Summary of Contents for Grizzly T10499
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Page 1: Specifications
MODEL T10499/T10500 PORTABLE BLADE WELDER INSTRUCTIONS For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com Introduction this portable blade welder can cut, weld, anneal, and grind bandsaw blades, which is commonly done in the following situations: •... - Page 2 Identification Anneal Clamp strength pressure Anneal Main switch switch Welding Button on/oFF Button switch Blade shear Carrying handle (1 of 2) Clamping Jaws spark deflector grinder switch grinding Wheel figure 2. identification. To reduce the risk of serious injury when using this machine, read and understand this...
- Page 3 If you have never used this type of welder before, WE STRONgLy RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, grizzly Industrial will not be held liable for accidents caused by lack of training.
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Page 4: Power Supply
Power Supply full-Load Current Rating Note: The circuit requirements listed in this man- ual apply to a dedicated circuit—where only one The full-load current rating is the amperage a machine will be running at a time. If this machine machine draws at 100% of the rated output power. will be connected to a shared circuit where mul- On machines with multiple motors, this is the tiple machines will be running at the same time,... -
Page 5: Shock Hazard
T10499 Circuit Requirements T10500 Circuit Requirements this machine is prewired to operate on a 115V this machine is prewired to operate on a 230V power supply circuit that has a verified ground and power supply circuit that has a verified ground and meets the following requirements: meets the following requirements: Nominal voltage ........ -
Page 6: Extension Cords
Extension Cords the alignment wings keep the blade straight when cutting with the shear. We do not recommend using an extension cord with this machine. If you must use an extension Tools Needed cord, only use it if absolutely necessary and only phillips screwdriver #2 ........ - Page 7 Operations Overview Blade Preparation this blade welder uses electrical resistance (induc- When welding the blade, the ends must evenly tion) to weld bandsaw blade ends. Afterwards, the butt up against each other and be square. this annealing process gives the weld strength and will ensure the that the weld is of even thickness flexibility.
- Page 8 Note: You can make sure that the blade rotate clamp pressure switch (see figure 12) to zero. this spreads the ends are even with each other by stacking them together with the teeth facing in oppo- clamps apart to allow proper positioning of site directions (see Figure 11), then grinding the blade ends.
- Page 9 place the other blade end in the left welding use the tables below to set the clamp pres- clamp and position it so that it evenly butts up sure switch and the anneal strength (see against the opposing blade end, then clamp figure 16).
- Page 10 16. inspect the weld. the welded joint should be even across the width of the blade with no gaps (see figure 17). hot sparks from the blade welding opera- tion could be thrown in all directions and cause burns or fire. Correct When using the blade welder, always keep the spark deflector over the clamps and...
- Page 11 Annealing Weld Allow the blade to completely cool. When the blade ends are welded, the metal remove the blade from the clamps. becomes hard and brittle, which is not suitable for a bandsaw blade that must continuously bend Correct grind the weld flat on both sides so the blade smoothly under stress.
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Page 12: Troubleshooting
Troubleshooting Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling. symptom possible Cause possible solution... - Page 13 T10499 Wiring Diagram Main Anneal Power Switch Strength Switch HY29G 20/15A 277V ENEC T120/55 Welding Button Anneal Button Clamp Pressure NO NC NO NC 115VAC Welding NEMA 5-15 Plug/Receptacle Unit (As Recommended) Ground Transformer A174-0001 1.2KVA 120V Capacitor 2M 250V 115V Grinder Motor...
- Page 14 T10500 Wiring Diagram Main Anneal Power Switch Strength Switch HY29G 20/15A 277V ENEC T120/55 Welding Button Anneal Button Clamp Pressure NO NC NO NC 230VAC Welding NEMA 6-20 Plug/Receptacle Unit (As Recommended) Ground Transformer A174-0023 4.2KVA 240V Capacitor 2M 250V 230V Grinder Motor...
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Page 15: Cabinet Parts
Cabinet Parts REF PART # DESCRIPTION REF PART # DESCRIPTION PT10499001 CABINET PT10499019 UPPER SHEAR BLADE PB18M HEX BOLT M6-1 X 15 PT10499020 RIGHT SHEAR BRACKET PT10499003 HANDLE PT10499021 HANDLE KNOB 3/8-16 PT10499004 POWER CORD 14G 3W 5-15 (T10499) PT10499022 STUD-DE 3/8-16 X 4-3/8 3/8, 3/4 PT10500004 POWER CORD 14G 3W (T10500) -
Page 16: Controls & Electrical
Controls & Electrical -16- t10499/t10500 Blade Welder... - Page 17 Controls & Electrical Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PT10499051 FRONT CABINET COVER PT10499084 WELDING BUTTON PT10499052 SPACER PW05M FLAT WASHER 4MM PT10499053 GRINDING WHEEL 65 X 16 X 7MM A60 PLW03M LOCK WASHER 6MM PW03M FLAT WASHER 6MM PT10499087 CLAMPING PRESSURE SHAFT PN01M...
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Page 18: Machine Labels
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -18-... -
Page 19: Warranty And Returns
WARRANTy & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. - Page 20 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...