Grizzly H8153 Owner's Manual
Grizzly H8153 Owner's Manual

Grizzly H8153 Owner's Manual

Dc stick/tig pulse welder
Hide thumbs Also See for H8153:

Advertisement

Quick Links

MODEL H8153
DC STICK/TIG PULSE WELDER
OWNER'S MANUAL
COPYRIGHT © MAY, 2007 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS9033 PRINTED IN CHINA

Advertisement

Table of Contents
loading

Summary of Contents for Grizzly H8153

  • Page 1 DC STICK/TIG PULSE WELDER OWNER'S MANUAL COPYRIGHT © MAY, 2007 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TS9033 PRINTED IN CHINA...
  • Page 3 ���� ������ �������� �������� ������ ������������ �� ��� ������ ������ ���������� ����������� ��� ������� �� ���� ������������������ ������� �� ����� ���������� ��� ������ ��� ������������ ����� �� ���� ������ ��� ������ �� ������� �������� ������� ��������� ����������� ������������� �� ������ ���...
  • Page 4: Table Of Contents

    Grounding for Welding Safety ... 8 SECTION 3: INVENTORY ... 9 SECTION 4: OPERATIONS ... 10 Operation Safety ... 10 Welder Duty Cycle ... 10 Welder Controls ... 11 General Welding Operations ... 12 SECTION 5: ACCESSORIES ... 13 SECTION 6: SERVICE ... 14 Troubleshooting ...
  • Page 5: Introduction

    INTRODUCTION Foreword We are proud to offer the Model H8153 DC Stick/ TIG Pulse Welder. This machine is part of a grow- ing Grizzly family of fine metalworking equipment. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com-...
  • Page 6: Specifications

    Power Consumption ...22.4A @ 220VAC Output Power ...60–80V DC Length/Width/Height ... 12 x 6 Net Weight ...22 lbs. Identification Figure 1. Model H8153 top front control panel. A. Power Light B. Warning Light C. Output Current Dial D. Upslope Current Dial E.
  • Page 7: Section 1: Safety

    �� ����� ������� ��������� ���� air-supplied respirators if necessary. Keep ����� �� ����� ��� ��������� �� ��������� in mind that all normal welding hazards are ����� �� �������� ������������������ intensified in a confined space. ������������������������������������ ��������� ����������� H8153 DC Stick/TIG Pulse Welder...
  • Page 8 Containers should be prepared per American Welding Society Publication F4.1, Section 7. H8153 DC Stick/TIG Pulse Welder HANDLING GAS CYLINDERS. Regardless of content, pressurized gas cylinders can explode. Always secure a protector cap in place over the outlet valve assembly when moving the cylinder.
  • Page 9: Additional Sources For Welding Codes And Standards

    Use this and other equipment with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. H8153 DC Stick/TIG Pulse Welder...
  • Page 10: Section 2: Circuit Requirements

    DO NOT connect the machine to the power source until instructed to do so. Amperage Draw The Model H8153 welder draws the following amps under maximum load: Draw at 220V, Single Phase ... 22.4 Amps Circuit Requirements Connect your welder to a dedicated and grounded circuit that is rated for the amperage given below.
  • Page 11: Grounding For Welding Safety

    Page 6). Welding Machine Ground When properly connected to a power source, the Model H8153 welder is grounded through the power cord and power grid. The internal welding circuit of the welder is insulated from the external enclosure. However, to avoid shocking hazards if...
  • Page 12: Section 3: Inventory

    SECTION 3: INVENTORY The Model H8153 was carefully packed when it left our warehouse. If you discover the machine is damaged or a part is missing after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
  • Page 13: Section 4: Operations

    ON so that the cooling fan can speed the cooling process. The Model H8153 operates with an efficient cool- ing fan (at the rear of the welder) and has an internal thermostat that will shut the welder down if the maximum duty cycle has been reached.
  • Page 14: Welder Controls

    Welder Controls Figure 7. Model H8153 controls. A. Power Light: This will light when the power is turned ON. B. Warning Light: —Not Lit: The welder is ready for use. —Yellow: When the duty cycle has been exceeded, the internal thermostat will dis- able the welding circuit until the fan has sufficiently cooled the welder.
  • Page 15: General Welding Operations

    11. Listen to the sound of the weld. Each type of weld has its own distinct sound when it is progressing correctly. H8153 DC Stick/TIG Pulse Welder...
  • Page 16: Section 5: Accessories

    5 pack. Figure 9. Model G7868 welding respirators. H8153 DC Stick/TIG Pulse Welder H9745—Leather Shoe Covers H9746—Leather Knee Pads H9748—Leather Jacket Medium (40–42) H9887—Leather Jacket Large (44–46) H9888—Leather Jacket X-Large (48–52)
  • Page 17: Section 6: Service

    2. Keep arc on leading edge of weld puddle; reduce travel speed. 3. Increase amperage; select larger electrode. 4. Use the correct gas for the welding operation; adjust the gas flow as necessary. H8153 DC Stick/TIG Pulse Welder...
  • Page 18 2. No or inadequate gas flow (TIG). 3. Incorrect electrode/tungsten rod used. 4. Workpiece is dirty or damp. 5. Incorrect gas or gas settings (TIG). H8153 DC Stick/TIG Pulse Welder Possible Solution 1. Increase amperage; select larger electrode. 2. Widen groove to access bottom during welding;...
  • Page 19: Replacement Parts & Labels

    Safety labels warn about machine hazards and ways to prevent injury. The owner of this welder MUST maintain the original location and readability of the labels on the welder. If any label is removed or becomes unreadable, REPLACE that label before using the welder again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
  • Page 21 ���������������������������������������������������������������������������������� � ������������������������������������������������������������������������������������ ����� ����������������������� ������ � ������������������������ ���� ��������������������� ���������������������������� ������ ������������������������ ���������� � ���������������� ���������������������������� ������������������������������� ��������������������������� ��� ��������� ����������� �� ����� �� � ��������� ������ �� ���� �� ���� ��� ��������� �������� �� ���� �� ������� ������ �������� ��� ��������� �� ������� ��� ����������� �� �������� ������������� ���...
  • Page 22 ���������������������� ���������������������� ����������������������������������� ����������������������������������� ������������������������������������� �������������������������������������� ������� ����������� ���� ���� ��� ���� ����������� �� ���������� �������������������������������������� ����� ����� ����...
  • Page 23: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 24 ��� ������ ��� ���� ���� ������� ����� ��� ������� ����� ��� �������� ��� ������� � � � ���� ����� ��� � � �������� ������ ��� � ����� ������ � �� ��� �������� ������� � ������ �������� ������ ������� ������ �� ����� ������...

Table of Contents