Grizzly G0648 Owner's Manual
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Grizzly G0648 Owner's Manual

Grizzly G0648 Owner's Manual

Grizzly g0648 welding fume extractor owner's manual
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MODEL G0648
WELDING FUME EXTRACTOR
OWNER'S MANUAL
Copyright © SEptEMBEr, 2008 By grizzly induStrial, inC.
WARNING: NO pORTION OF ThIS MANUAL MAy bE REpRODUCED IN ANy ShApE
OR FORM WIThOUT ThE WRITTEN AppROvAL OF GRIzzLy INDUSTRIAL, INC.
#Cr10394 printEd in taiWan

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Summary of Contents for Grizzly G0648

  • Page 1 MODEL G0648 WELDING FUME EXTRACTOR OWNER'S MANUAL Copyright © SEptEMBEr, 2008 By grizzly induStrial, inC. WARNING: NO pORTION OF ThIS MANUAL MAy bE REpRODUCED IN ANy ShApE OR FORM WIThOUT ThE WRITTEN AppROvAL OF GRIzzLy INDUSTRIAL, INC. #Cr10394 printEd in taiWan...

  • Page 3: Table Of Contents

    Safety ... 17 general operation ... 17 Control panel operation ... 19 Changing rolling-Filter timing ... 20 SECTION 5: ACCESSORIES ... 22 g0648 Welding Fume Extractor Table of Contents SECTION 6: MAINTENANCE ... 25 Schedule ... 25 lubrication ... 25 Cleaning ...

  • Page 4: Introduction

    INTRODUCTION Foreword We are proud to offer the Model g0648 Welding Fume Extractor. this machine is part of a grow- ing grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of grizzly’s com-...

  • Page 5: Identification

    G. Main Electrical box: Contains the master electrical system. h. Rolling-Filter Recovery Cabinet: allows access to the spent rolling filter material. g0648 Welding Fume Extractor Identification Figure 1. Features. Rolling-Filter Supply Cabinet: location for the fresh roll of filter paper.
  • Page 6 ⁄ " x 40 ⁄ " x 53 ⁄ " ⁄ " x 40 ⁄ " ⁄ " x 45 ⁄ " x 62" ⁄ " x 11 ⁄ " x 25" page 1 of 2 g0648 Welding Fume Extractor...
  • Page 7 Stainless Steel Mesh arrests Sparks and Steel Chips aluminum Mesh Blocks Sparks rolling paper Filter With Electronic advancement pleated Filter With Vibrating Function pleated hEpa Filter adjustable arm Model G0648 g0648 Welding Fume Extractor ⁄ " x 21 ⁄ " ⁄ "...

  • Page 8: Section 1: Safety

    Safety Instructions for Machinery g0648 Welding Fume Extractor...
  • Page 9 Welding Fume Extractor...

  • Page 10: Additional Safety Instructions For

    Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. g0648 Welding Fume Extractor...

  • Page 11: Meeting Welding Fume Extraction Codes

    This machine is designed to help meet the new welding shop clean air requirements mandated by OShA. The Model G0648 Welding Fume Extractor is designed to be a part of an overall fume control system. It is NOT designed to serve as a "single-solution”...

  • Page 12: Section 2: Circuit Requirements

    NOTICE This machine uses sensitive electronics that rely on stable current on all power supply legs. We do not recommend connecting this machine to a phase converter. Ignoring this notice may void warranty. g0648 Welding Fume Extractor...

  • Page 13: Section 3: Setup

    Get lifting help or use power lifting equipment such as a forklift to move heavy items. g0648 Welding Fume Extractor Items Needed for Setup the following items are needed to complete the setup process, but are not included with your...

  • Page 14: Inventory

    (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. Figure 4. ducting arm assembly. g0648 Welding Fume Extractor...

  • Page 15: Hardware Recognition Chart

    Recognition Chart -13- g0648 Welding Fume Extractor...

  • Page 16: Site Considerations

    OPTIONAL SUCTION G0650 WELDING CONNECTION DOWNDRAFT TABLE ONLY refer to ACCESSORIES on page 23 for optional g0650 Welding downdraft table. DUAL SUCTION CONNECTION OPTIONAL G0650 WELDING DOWNDRAFT TABLE Figure 5. Connection types and minimum working clearances. g0648 Welding Fume Extractor...

  • Page 17: Ducting Arm Installation

    (Figure 6). ducting arm Figure 6. ducting installation. g0648 Welding Fume Extractor once the ducting has been attached, test run your machine to make sure it runs properly. if, during the test run, if you cannot easily locate...
  • Page 18 Always use the ON/OFF button or the EMERGENCy STOp button to shut the machine down. When the machine is completely stopped, it then can be unplugged from the power supply. Ignoring this notice will void the warranty. g0648 Welding Fume Extractor...

  • Page 19: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. g0648 Welding Fume Extractor...
  • Page 20 10. Clean out both the slag and dust drawers. 11. after welding, make it a habit to inspect under the machine and your work area for anything that could smolder and start a fire. g0648 Welding Fume Extractor...

  • Page 21: Control Panel Operation

    M. FILTER INDICATOR buzzer/Lamp: lights and sounds when the roller-type filter has run out of paper. g0648 Welding Fume Extractor N. FILTER INDICATOR Lamp: lights when the vibrating filter needs to be cleaned or replaced.

  • Page 22: Changing Rolling-Filter Timing

    Slide the nor/SEt switch (Figure 10) to the SEt position. Figure 10. nor/SEt control. press the time Setting buttons on the control panel to your new time settings. Slide the nor/SEt switch to the nor posi- tion. Close the control panel door. g0648 Welding Fume Extractor...
  • Page 23 Filter Chart -21- g0648 Welding Fume Extractor...

  • Page 24: Section 5: Accessories

    10-micron and larger grit, dust, and oily smoke. Figure 12. replacement filter paper for g0648. -22- T20529—Third Layer Filter this vibrating filter, collects 85% of the 1-micron particles.
  • Page 25 When connected to the grizzly g0648 Welding Fume Collector, both overhead and lower fume collection suction can be used. Figure 18. g0650 Welding downdraft table.
  • Page 26 Figure 21. Models h9748/h9746/h9745 leather h3157—Deluxe Welding Gloves top grain, leather gloves protect against welding welding hazards. Extra long to protect wrists and forearms. one size fits all. Figure 22. Model h3157 deluxe welding gloves. welding protection. g0648 Welding Fume Extractor...

  • Page 27: Section 6: Maintenance

    Chains Figure 23. lubrication locations. Cleaning Cleaning the Model g0648 is relatively easy. put on an oSha approved respirator and vacuum excess dust, and wipe off the remaining dust with a damp cloth. do not use harsh detergents or sol- vent on the cabinet, and never spray compressed air close to filters or electrical components.

  • Page 28: Slag-Screen

    • Close both blast gates, and lock all caster wheels from rolling. • Cover the machine to protect it from dust and moisture. g0648 Welding Fume Extractor...

  • Page 29: Rolling-Filter

    (Figure 26). Figure 26. rolling-filter recovery cabinet. g0648 Welding Fume Extractor While holding the axle, push on the spring- loaded spindle and swing the axle out and away from the spindle cone (Figure 27).
  • Page 30 Figure 32. Slot and drive tang alignment. 15. push the recovery cabinet manual feed but- ton to draw up any slack in the filter paper between the two rolls. 16. reinstall the recovery cabinet shroud. g0648 Welding Fume Extractor Slot...

  • Page 31: Vibrating Filter (Manual Cleaning)

    (Figure 33). Figure 33. removing hEpa filter housing. g0648 Welding Fume Extractor remove the plastic caps and loosen both jam nuts until they park against the underside of the spring retaining bolt heads (Figure 34).
  • Page 32 Blowgun pressure Figure 38. Vibrating filter element. 16. place the vibrating filter into the cabinet. 17. reinstall the spring retaining bolt so approximately 1" protrudes into the filter cabinet. g0648 Welding Fume Extractor...
  • Page 33 Note: The clearance between the end of the bolt and its seat gives room for the filter to vibrate but not fall out of position. g0648 Welding Fume Extractor Jam nut Figure 39. Vibrating filter retainer. 21. place the cap onto the spring retaining bolt.

  • Page 34: Hepa Filter (Manual Cleaning)

    —if you are installing a new filter, also indi- cate the replacement date. FroM Figure 41. removing hEpa filter. Figure 42. hEpa filter flow arrow. g0648 Welding Fume Extractor Flow arrow...
  • Page 35 Be careful however, if you get too close the jet of air pressure may blow a hole in the filter. g0648 Welding Fume Extractor after cleaning, return the filter to the marked position in the filter housing.

  • Page 36: Section 7: Service

    5. repair for short, and replace the fuse that has its failure lEd illuminated. 6. replace control panel pC board. 7. replace transformer. 8. replace motor/motor pC board as required. 1. replace infrared sensor. 2. replace buzzer lamp. 3. replace control panel pC board. g0648 Welding Fume Extractor...
  • Page 37 1. incorrect machine usage. usage. 2. rolling filter advance timing at fault. 3. Workpiece is not properly prepared. g0648 Welding Fume Extractor possible Solution 1. Make sure appropriate blast gate(s) are completely open and do not leak. 2. Make sure that all doors are closed seals do not leak.

  • Page 38: Section 8: Wiring

    Support at (570) 546-9663. NOTICE The photos and diagrams included in this section are best viewed in color. you can view these pages in color at www.grizzly.com. NOTICE g0648 Welding Fume Extractor...

  • Page 39: Wiring Overview

    Wiring Overview (page 40) (page 42) (page 42) (page 42) (page 42) (page 38) (page 42) 220 VAC 3-PH (page 38) -37- READ ELECTRICAL SAFETY g0648 Welding Fume Extractor ON PAGE 36!

  • Page 40: Main Electrical Box Wiring

    (Figure 47) (page 42) (page 42) (page 40) MAIN ELE bOX View this page in color at www.grizzly.com. (Figure 50) (Figure 49) (Figure 48) (Figure 48) (Figure 48) (page 42) (page 42) (Figure 46) (page 42) g0648 Welding Fume Extractor...

  • Page 41: Main Electrical Box Components

    Figure 47. Figure 49. transformer. Split phase Figure 48. capacitors. Contactor and thermal relay. Figure 44. pigtail. Figure 45. Main terminal block. Figure 50. Main electrical box. Figure 46. rheostat. -39- READ ELECTRICAL SAFETY g0648 Welding Fume Extractor ON PAGE 36!

  • Page 42: Control Panel Wiring

    Control panel Wiring MAIN ELE CNTRL View this page in color at www.grizzly.com. (Figure 57) (Figure 52) (Figure 55) (Figure 58) (Figure 56) (Figure 53) (page 38) -40- READ ELECTRICAL SAFETY g0648 Welding Fume Extractor ON PAGE 36!

  • Page 43: Control Panel Electrical Components

    Figure 51. Figure 55. hEpa filter lamp. nor/SEt Emergency filter lamp. control. stop switch. Figure 52. digital control panel circuit board. Figure 53. Filter warning buzzer. Figure 57. Control box. -41- READ ELECTRICAL SAFETY g0648 Welding Fume Extractor ON PAGE 36!

  • Page 44: Cabinet Wiring

    (page 38) (page 38) -42- READ ELECTRICAL SAFETY ON PAGE 36! (Figure 67) (Figure 68) (Figure 62) View this page in color at www.grizzly.com. (Figure 63) (page 38) (Figure 67) (Figure 66) (Figure 68) (page 38) g0648 Welding Fume Extractor...

  • Page 45: Cabinet Electrical Components

    Figure 64. Figure 65. Conveyor Electric Figure 68. switch. eye. rolling filter switch. Figure 60. Conveyor motor. Figure 61. pressure sensors. Figure 62. Fan motor. Figure 69. Cabinet components. -43- READ ELECTRICAL SAFETY g0648 Welding Fume Extractor ON PAGE 36!

  • Page 46: Section 9: Parts

    SECTION 9: pARTS Main parts breakdown -44- g0648 Welding Fume Extractor...

  • Page 47: Parts List

    SUPPLY AXLE P0648047 BEARING BASE PB07 HEX BOLT 5/16-18 X 3/4 PW07 FLAT WASHER 5/16 PS23 PHLP HD SCR #8-32 X 1/4 g0648 Welding Fume Extractor parts List REF PART # DESCRIPTION P0648051 CONVEYOR ROD P0648052 TRANSMISSION CHAIN P0648053 GUIDE RAIL...
  • Page 48 CONTROL PANEL P0648149 CONTROL PANEL LOCK P0648150 HINGE P0648151 SPECIAL HEX BOLT M5-.8 X 10 P0648152 COVER BOARD PHTEK8 TAP SCREW #8 X 1/2 P0648157 DIGITAL CONTROL PANEL P0648158 EMERGENCY STOP SWITCH P0648159 BUZZER P0648163 WARNING LAMP g0648 Welding Fume Extractor...

  • Page 49: Blast Gates And Ducting Arm Breakdown

    GAS SPRING B P0648271 LOWER PIPE P0648272 NYLON HOSE 5" X 700MM PN02 HEX NUT 5/16-18 P0648274 MIDDLE ROTATION PLATE g0648 Welding Fume Extractor parts List REF PART # DESCRIPTION P0648275 BUCKLE P0648276 GAS SPRING A P0648277 EXTENSION ARM SUPPORT...

  • Page 50: Main Electrical Box

    DESCRIPTION P0648309 SPLIT PHASE CAPACITOR 4UF 125VAC P0648310 SPLIT PHASE CAPACITOR 1UF 400WV AC P0648311 RELAY SHIHLIN TH-P12 5-8A 220V P0648312 TERMINAL BOARD P0648313 SPEED CONTROL RHEOSTAT P0648314 RHEOSTAT BOX P0648315 LOWER COVER P0648316 LEFT COVER g0648 Welding Fume Extractor...

  • Page 51: Label Placement

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. g0648 Welding Fume Extractor...

  • Page 52: Notes

    Notes -50- g0648 Welding Fume Extractor...

  • Page 55: Warranty And Returns

    WARRANTy AND RETURNS...

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